CN204783605U - Real -time monitoring system for reciprocating compressor - Google Patents
Real -time monitoring system for reciprocating compressor Download PDFInfo
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- CN204783605U CN204783605U CN201520397728.2U CN201520397728U CN204783605U CN 204783605 U CN204783605 U CN 204783605U CN 201520397728 U CN201520397728 U CN 201520397728U CN 204783605 U CN204783605 U CN 204783605U
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Abstract
The utility model belongs to the technical field of an equipment monitoring and specifically relates to a real -time monitoring system for reciprocating compressor. Including reciprocating compressor, this reciprocating compressor includes that organism, this organism intercommunication install the overflow valve, the carousel is installed to the organism upper end, the safety cover, one section cylinder and two -stage process cylinder are installed respectively to the organism both sides, one section cylinder and two -stage process cylinder are connected respectively and are installed admit air buffer tank and exhaust buffer tank, a key phase place displacement sensor is installed respectively to the relative bit position with the carousel in visor both sides of organism upper end installation, temperature probe is installed in the cylinder cap outside of one section cylinder and the installation of two -stage process cylinder upper end, equally divide in every air bleeding valve of one section cylinder and the installation of two -stage process cylinder lower extreme and do not install temperature probe and pressure probe, a wireless vibration sensor and at least one wireless temperature sensor are do not installed with a side end face interior division of two cross heads that one section cylinder and two -stage process cylinder are connected respectively in the interior both sides of organism.
Description
Technical field
The utility model relates to a kind of monitoring of equipment field, especially a kind of reciprocal compressor real-time monitoring system.
Background technique
Reciprocal compressor is the crucial power equipment of the widely used class of the industrial fields such as oil, chemical industry, metallurgy, power, plays the important function just as human body " heart " aborning.
The critical moving components of reciprocal compressor mainly comprises connecting rod, bent axle, crosshead, piston rod and piston etc.Wherein bent axle rotates under the effect of motor, crosshead is then that the joint of rotary motion and straight line motion drives piston and piston rod to carry out straight reciprocating motion, the internal work of reciprocal compressor is very complicated as can be seen here, therefore in actual production, the rate of fault of reciprocal compressor is very high, and due to its complex structure, excitation source is numerous, maintenance process after fault occurs also is faced with huge difficulty, there will be the problem that maintenance is not enough or maintenance is superfluous unavoidably, maintenance deficiency is prone to accidents, the superfluous waste that can cause again resource and cost of maintenance, therefore a set of for the problems referred to above exploitation can " the Predictive Maintenance system " of Real-Time Monitoring production procedure be the task of top priority.
Model utility content
The purpose of this utility model is to overcome the deficiencies in the prior art, provides a kind of rational in infrastructure, easy to use, can carry out a kind of reciprocal compressor real-time monitoring system implementing monitoring to reciprocal compressor.
The utility model is achieved through the following technical solutions:
A key phase detector is installed respectively with rotating disk phase para postion in the protective cover both sides that described body upper end is installed, outside the cylinder cap of described one section of cylinder and two sections of cylinder upper end installations, temp probe is installed, in each outlet valve of described one section of cylinder and two sections of cylinder lower end installations, temp probe and Pressure probe are installed respectively, the outer wall of cylinder block of this section of cylinder and two sections of cylinders respectively contraposition is provided with an acceleration transducer, with the both side ends contraposition of piston rod contraposition, piston rod displacement transducer is installed in described body, a wireless vibration sensor and a radio temperature sensor is separately installed with in the side end face stuffing box inwall that the body of described piston rod side is installed being provided with two crossheads that both sides and one section of cylinder in body described in the flange 16 for fixed temperature probe and two sections of cylinders are connected respectively, with described one section of cylinder and two sections of cylinders respectively connection air inlet knock out drum and be vented outside knock out drum and be separately installed with pressure transmitter, in the relief valve be connected with described body, relief valve displacement transducer is installed.
And, the outlet valve of described one section of cylinder and two sections of cylinder lower end installations comprises valve body, anti-block device, cooling unit, temp probe and Pressure probe, air valve bolt is coated with in described valve body, this air valve bolt inner edge is axially throughly shaped with pressure-taking hole along it, both sides inside and outside the cylinder body that these pressure-taking hole two ends are communicated with described one section of cylinder and two sections of cylinders respectively, the end that described pressure-taking hole is positioned at outside cylinder body is communicated with the side end being provided with a pressure part, the end side of this pressure part is communicated with the input end being provided with a Pressure probe, the input end of described Pressure probe is provided with hand valve with being communicated with between pressure part, the end outer rim that this hand valve contacts with pressure part is set with seal arrangement, flange for installing mutually with cylinder body is installed outside described seal arrangement, described flange outer wall is radially shaped with mounting hole, the input end of described temp probe is set with in this mounting hole.
And, described anti-block device comprises triple valve, guide valve and anti-blocking hand valve, the end that described pressure-taking hole is positioned at outside cylinder body is communicated with the first interface being provided with described triple valve, second interface of this triple valve is provided with one end of described anti-blocking hand valve, the other end of this anti-blocking hand valve is communicated with the air outlet of installing described guide valve, the suction port connection of this guide valve is provided with high-pressure air pipe, gas medium pressure in described high-pressure air pipe is greater than the air pressure in valve body, the input end of Pressure probe described in the 3rd orifice of described triple valve.
And, described seal arrangement comprises the upper Sealing and lower seal that mutually can lock installation, described lower seal is sleeved on the end of pressure part, described upper Sealing is installed above this lower seal, the inner edge of described lower seal is shaped with groove, is closely equipped with packing in the gap formed inside this groove with pressure part outer rim.
And described cooling unit comprises water tank, centrifugal pump and water jacket, described water jacket is sleeved on the outside of pressure part and seal arrangement, and these water jacket two ends form loop by aqueduct successively joining water box and centrifugal pump.
And, described relief valve comprises relief valve valve body and bonnet, entrance and exit is shaped with in described relief valve valve body, described bonnet and entrance contraposition are arranged, between described entrance and bonnet, contraposition is provided with spool, stage clip and regulating ring successively, this regulating ring inner edge is shaped with through hole, the sensor bar of the relief valve displacement transducer that described bonnet end is installed is set with in this through hole, the sensor bar that this relief valve displacement transducer is installed extends inside relief valve valve body, and the end of this sensor bar is crimped in the upper-end surface of described spool.
And, be shaped with groove in described spool upper-end surface, be embedded with in described groove described relief valve displacement transducer fill the end of sensor bar.
And, be installed with a fitting seat respectively in the end face that described two crossheads are provided with piston rod, be shaped with groove in this fitting seat, in described groove, be embedded with a wireless vibration sensor and a radio temperature sensor respectively.
And the built-in promising wireless vibration sensor of described fitting seat and radio temperature sensor provide the power supply of electric energy.
And the output terminal of described key phase detector, temp probe, Pressure probe, piston rod displacement transducer, wireless vibration sensor, radio temperature sensor, acceleration transducer, pressure transmitter and relief valve displacement transducer is all connected with central processing terminal.
Advantage of the present utility model and good effect are:
1, in native system, matched can be carried out Real-Time Monitoring to the overall work process of reciprocal compressor by key phase detector, temp probe, Pressure probe, piston rod displacement transducer, wireless vibration sensor, radio temperature sensor, acceleration transducer, pressure transmitter and relief valve displacement transducer, convenient operation personnel carry out the stronger in good time maintenance of specific aim to reciprocal compressor.
2, in native system, one section of cylinder, two sections of cylinders coordinate Pressure probe and temp probe can carry out real-time monitoring to the cylinder pressure in one section of cylinder and two sections of cylinder operation processes and center housing temperature, find because the pressure that cylinder body blocks or other reasons causes is excessive or problems of excessive heat in advance, thus overhaul the normal operation of assurance device in good time.
3, in native system, triple valve, guide valve and the anti-blocking hand valve gas that can ensure in high-pressure air pipe that matches imports pressure tap to ensure by unobstructed to cylinder interior of Pressure probe input end in good time, so make Pressure probe can continuous and effective timely monitor is carried out to the cylinder pressure in one section of cylinder and two sections of cylinders.
4, in native system, the upper Sealing that described seal arrangement comprises, lower seal and packing can the ends of effective sealing pressure part, and the Leakage Gas avoiding outlet valve to discharge or the gas of outside enter pressure part, thus ensure the accuracy of image data.
5, in native system, be arranged on the cooling unit outside pressure part and seal arrangement, water tank coordinates centrifugal pump liquid circulation can be cooled Pressure probe and temp probe in water jacket, thus ensure that Pressure probe and the temperature that temp probe is being applicable to normally are run, avoid due to the overheated fault caused.
6, in native system, the sensor bar of the relief valve displacement transducer that bonnet end is installed stretches into by regulating ring, its end is crimped in the upper-end surface of described spool, after relief valve normally comes into operation, spool, stage clip, regulating ring coordinates displacement transducer energy Real-Time Monitoring to go out the aperture of spool, the signal of institute's displacement sensors monitoring is sent to data analysis terminal in real time to carry out expressing and early warning, make operator can observe the running state (crossing oil mass) of relief valve all the time easily, manual intervention is carried out when data exception, thus ensure the use safety of relief valve and equipment.
7, in native system, crosshead coordinates fitting seat, wireless vibration sensor and radio temperature sensor can carry out Real-Time Monitoring to the using state of crosshead, described fitting seat built-in power provides the energy for monitoring device, and its groove evenly made is convenient to the installation of wireless vibration sensor and radio temperature sensor.
8, in the utility model, described key phase detector, temp probe, Pressure probe, piston rod displacement transducer, wireless vibration sensor, radio temperature sensor, acceleration transducer, the output terminal of pressure transmitter and relief valve displacement transducer is connected with central processing terminal and the overall work process of reciprocal compressor effectively can be monitored and collected, when breaking down or there is hidden danger, operator can obtain related data the very first time, the timely abort situation to reciprocal compressor is carried out investigating and is overhauled more targetedly, thus avoid keeping in repair not enough or that maintenance is superfluous problem, greatly save production cost under the prerequisite ensureing production safety, enhance productivity.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is Fig. 1 mono-section of cylinder, the structural representation of outlet valve in two sections of cylinders;
Fig. 3 is the structural representation of crosshead in Fig. 1;
Fig. 4 is the left view of Fig. 3;
Fig. 5 is the structural representation of relief valve in Fig. 1;
Fig. 6 is the module map in Fig. 1;
Fig. 7 is the module map of radio temperature sensor and wireless vibration sensor in Fig. 1;
Fig. 8 is A portion mounting structure schematic diagram in Fig. 1;
Fig. 9 is B portion mounting structure schematic diagram in Fig. 1;
Figure 10 is C portion mounting structure schematic diagram in Fig. 1.
Embodiment
Elaborate to the utility model below by embodiment, described embodiment is illustrative, and nonrestrictive, can not limit protection domain of the present utility model with this.
A kind of reciprocal compressor real-time monitoring system, comprise reciprocal compressor, this reciprocal compressor comprises body 9, the connection of this body is provided with relief valve, described body upper end is provided with rotating disk 7, safety cover 8, described body both sides are separately installed with one section of cylinder 13 and two sections of cylinders 22, described one section of cylinder is connected and installed with one section of cylinder intake knock out drum 11 and one section of cylinder exhaust knock out drum 14 by pipeline, described two sections of cylinders are connected and installed with two sections of cylinder intake knock out drums 2 and two sections of cylinder exhaust knock out drums 20 by pipeline, described pipeline end face outside is provided with Pressure probe 3, innovation of the present utility model is, described body upper-end surface both side ends as shown in Figure 8, be separately installed with an acceleration transducer 5, a key phase detector 6 is installed respectively with rotating disk phase para postion in the protective cover both sides of installing between this two acceleration transducer, by anchor ear 59, temp probe 12 is installed as shown in Figure 9 outside the cylinder cap of described one section of cylinder and two sections of cylinder upper end installations, in the outlet valve of described one section of cylinder and two sections of cylinder lower end installations, temp probe and Pressure probe is installed respectively, the outer wall of cylinder block of this section of cylinder and two sections of cylinders respectively contraposition is provided with an acceleration transducer, with the both side ends contraposition of piston rod 10 contraposition, piston rod displacement transducer 4 is installed in described body, the stuffing box inwall of the body installation of described piston rod side is provided with the flange 16 for fixed temperature probe, a fitting seat 19 is separately installed with in one side end face of two crossheads 17 that these piston rod both sides and one section of cylinder and two sections of cylinders are connected respectively, this crosshead monitoring device comprises a radio temperature sensor 40 and a wireless vibration sensor 42, with described one section of cylinder and two sections of cylinders respectively connection air inlet knock out drum and be vented outside knock out drum and be separately installed with pressure transmitter 1, in the relief valve be connected with described body, relief valve displacement transducer 57 is installed.
In order to carry out Real-Time Monitoring to the working state of one section of cylinder and two sections of cylinders in the present embodiment, the outlet valve of described one section of cylinder and two sections of cylinder lower end installations comprises valve body 60, anti-block device, cooling unit, temp probe and Pressure probe, air valve bolt 30 is coated with in described valve body, this air valve bolt inner edge is axially throughly shaped with pressure-taking hole 29 along it, both sides inside and outside the cylinder body that these pressure-taking hole two ends are communicated with described one section of cylinder and two sections of cylinders respectively, the end that described pressure-taking hole is positioned at outside cylinder body is communicated with the side end being provided with a pressure part 28, the end side of this pressure part is communicated with the input end being provided with a Pressure probe, the input end of described Pressure probe is provided with hand valve 23 with being communicated with between pressure part, the end outer rim that this hand valve contacts with pressure part is set with seal arrangement, fastening flange 15 for installing mutually with cylinder body is installed outside described seal arrangement, described flange outer wall is radially shaped with mounting hole, the input end of described temp probe is set with in this mounting hole.Described anti-block device comprises triple valve 38, guide valve 35 and anti-blocking hand valve 37, the end that described pressure-taking hole is positioned at outside cylinder body is communicated with the first interface being provided with described triple valve, second interface of this triple valve is provided with one end of described anti-blocking hand valve, this anti-blocking hand valve is shaped with suction port and air outlet, guide valve between described suction port and air outlet is provided with a solenoid valve 36, this electromagnetic valve spool 33 opening and closing gas port, the other end of this anti-blocking hand valve is communicated with the air outlet of installing described guide valve, the suction port connection of this guide valve is provided with high-pressure air pipe 34, gas medium pressure in described high-pressure air pipe is greater than the air pressure in valve body, the input end of Pressure probe described in 3rd orifice of described triple valve.
In the present embodiment, for ensureing that the excellent sealing of Pressure probe and pressure part is provided with seal arrangement, described seal arrangement comprises the upper Sealing 32 and lower seal 31 that mutually can lock installation, described lower seal is sleeved on the end of pressure part, described upper Sealing is installed above this lower seal, the inner edge of described lower seal is shaped with groove, is closely equipped with packing in the gap formed inside this groove with pressure part outer rim.
For ensureing that Pressure probe and temp probe normally use in applicable temperature, cooling unit is installed in the present embodiment, described cooling unit comprises water tank 25, centrifugal pump 26 and water jacket 24, described water jacket is sleeved on the outside of pressure part and seal arrangement, and these water jacket two ends form loop by aqueduct 27 successively joining water box and centrifugal pump.
For to carry out Real-Time Monitoring to relief valve in the present embodiment, described relief valve comprises relief valve valve body 47 and bonnet 45, joint pad between described relief valve valve body and bonnet is equipped with seal ring 46, entrance 51 and outlet 48 is shaped with in described relief valve valve body, described bonnet and entrance contraposition are arranged, between described entrance and bonnet, contraposition is provided with spool 50 successively, stage clip 53 and regulating ring 55, this regulating ring inner edge is shaped with through hole 56, the sensor bar 54 of the relief valve displacement transducer that described bonnet end is installed is set with in this through hole, the sensor bar that this relief valve displacement transducer is installed extends inside relief valve valve body, groove 52 is shaped with in described spool upper-end surface, be embedded with in described groove described relief valve displacement transducer fill the end of sensor bar.Seal ring 49 is embedded with between described spool and entrance.
In the present embodiment, described two crossheads are slided and are inlaid in slideway 41, the both side ends of this two crosshead is provided with piston rod and connecting rod 39 respectively, all a fitting seat is installed with by nut 44 in the end face being wherein provided with piston rod, be shaped with groove 43 in this fitting seat, in described groove, be embedded with a radio temperature sensor and a wireless vibration sensor respectively.The built-in promising wireless vibration sensor of described fitting seat and radio temperature sensor provide the power supply of electric energy.
In the present embodiment, in order to ensure the real time record of Monitoring Data and effectively analyze, described key phase detector, temp probe, Pressure probe, piston rod displacement transducer, acceleration transducer, pressure transmitter are communicated with junction box 58, guard grating, capture card and central processing terminal all successively with the output terminal of relief valve displacement transducer.The output terminal of described wireless vibration sensor, radio temperature sensor is communicated with wireless interface receiving end, guard grating, capture card and central processing terminal successively.
In the present embodiment, in the working environment that equipment runs, install temperature collection device 21 additional, for the temperature conditions of Real-time Collection working environment, get rid of the hidden danger caused because operating ambient temperature is too high in advance, ensure the highly effective and safe of production process.
Working procedure of the present utility model is:
During utility model works, key phase detector, temp probe, Pressure probe, piston rod displacement transducer, wireless vibration sensor, radio temperature sensor, acceleration transducer, pressure transmitter need be communicated with junction box, guard grating, capture card and central processing terminal with the output terminal of relief valve displacement transducer by operator successively, can normally use after having tested.The multi-point monitoring device installed by equipment can carry out Real-Time Monitoring to the overall operation process of equipment, when excess temperature appears in equipment, during the fault that high pressure or other reasons cause, capture card can carry out collection record to the data of each point position monitoring device and finally be connected to central processing terminal and show, and operator are by comparing anticipation to the running of device to the analyses and comparison of data.
In the utility model when the pressure in body is excessive, reduce the oil pressure of equipment in oil can flow into along the entrance made in relief valve valve body and from outlet device for transferring, oil flow through the spool installed in valve body in the process of valve body be under pressure impact extrude inside valve body, the inner side that the sensor bar being arranged on spool end is subjected to displacement to relief valve displacement transducer is shunk, measured physical quantity is converted into electrical signal and transfers to data analysis terminal by its output terminal by described relief valve displacement transducer, to be analyzed complete after the information of collection carried out continue display, the working state of Novel overflow valve described in Real-Time Monitoring, when Novel overflow valve generation operation irregularity, the displaced position of the sensor bar of relief valve displacement transducer goes out when exceeding critical value between the displacement field from normal work, its electrical signal sent shows after central authorities' process terminal analysis.
In the utility model, when there is the situation that stuffing box wearing and tearing or main filler are revealed in reciprocating compressor cylinder body can there is abnormal rising in the stuffing box temperature of temp probe Real-Time Monitoring, the temperature information that now central processing terminal receives directly can feed back to operator, operator to data analysis also maintenance in time, can ensure the normal operation of equipment; The piston rod displacement transducer that stuffing box inwall is installed can be used for the working state of Real-Time Monitoring piston rod, when occur reciprocating compressor parts occur connecting loosen, the problem such as piston rod crackle or crosshead excesssive gap time, this piston rod displacement transducer can real-time monitor the abnormal information of piston-rod lower end offset variable, thus the mechanical integrity be connected with parts such as pistons for crosshead provides important information, operator can carry out maintenance timely and replacing according to gained information to parts.
The utility model is in operation of reciprocating compressor process, when one section of cylinder, the pressure-taking hole that pressure in two sections of cylinders can be made by the air valve bolt installed in outlet valve is communicated with the input end of pressure part and Pressure probe successively, thus to the collection that the pressure in cylinder body is implemented, and carry out record analysis by central processing terminal, thus provide reliable foundation to the safe operation of reciprocal compressor and maintenance in good time.Carry out user in the process gathered centrifugal pump to be opened at pressure data, make circulating cooling liquid flow through water jacket opponent valve by water tank and seal arrangement carries out effective temperature-reducing, thus ensure that Pressure probe is in the normal temperature environment of suitable services.
In above process, when outlet valve occurs that blocking occurs gathering the situation of pressure data, anti-blocking hand valve need be opened by operator, spool is separated with gas port by the solenoid valve controlling afterwards to install in guide valve, after gas port is opened, gas medium pressure in high-pressure air pipe is greater than the air pressure in outlet valve, thus blowback is carried out to pressure-taking hole and pressure part, material to be occluded is subject to affected by high and returns after in cylinder body, outlet valve and pressure monitoring device continue normal operation, gas port can be closed by Controlling solenoid valve by operator again, can normally use after the anti-blocking hand valve of closedown, Real-Time Monitoring is re-started to the cylinder pressure of reciprocal compressor, thus ensure the normal operation of reciprocal compressor.
In the utility model, the output terminal of described radio temperature sensor and wireless vibration sensor can be monitored the temperature in crosshead using process and vibration in real time by the wireless interface receiving end that is connected and central processing terminal, when there is insufficient lubrication or other situations in crosshead, the real time data of central authorities' processing terminal will occur abnormal, when its abnormal data exceedes the artificial predefined value arranged, the working procedure of crosshead can stop and carry out maintenance and inspection by operator, after Awaiting Overhaul completes and restarts device to working state, namely whether operator repaired to normal state by temperature and vibration data finder.
In the utility model, described key phase detector, temp probe, Pressure probe, piston rod displacement transducer, wireless vibration sensor, radio temperature sensor, acceleration transducer, the output terminal of pressure transmitter and relief valve displacement transducer is connected with central processing terminal and the overall work process of reciprocal compressor effectively can be monitored and collected, when breaking down or there is hidden danger, operator can obtain related data the very first time, the timely abort situation to reciprocal compressor is carried out investigating and is overhauled more targetedly, thus avoid keeping in repair not enough or that maintenance is superfluous problem, greatly save production cost under the prerequisite ensureing production safety, enhance productivity.
Claims (10)
1. a reciprocal compressor real-time monitoring system, comprise reciprocal compressor, this reciprocal compressor comprises body, the connection of this body is provided with relief valve, described body upper end is provided with rotating disk, safety cover, described body both sides are separately installed with one section of cylinder and two sections of cylinders, described one section of cylinder and two sections of cylinders are connected and installed with air inlet knock out drum and exhaust knock out drum respectively, it is characterized in that: a key phase detector is installed respectively with rotating disk phase para postion in the protective cover both sides that described body upper end is installed, outside the cylinder cap of described one section of cylinder and two sections of cylinder upper end installations, temp probe is installed, in each outlet valve of described one section of cylinder and two sections of cylinder lower end installations, temp probe and Pressure probe are installed respectively, the outer wall of cylinder block of this section of cylinder and two sections of cylinders respectively contraposition is provided with an acceleration transducer, with the both side ends contraposition of piston rod contraposition, piston rod displacement transducer is installed in described body, a wireless vibration sensor and a radio temperature sensor is separately installed with in the side end face stuffing box inwall that the body of described piston rod side is installed being provided with two crossheads that both sides and one section of cylinder in body described in the flange 16 for fixed temperature probe and two sections of cylinders are connected respectively, with described one section of cylinder and two sections of cylinders respectively connection air inlet knock out drum and be vented outside knock out drum and be separately installed with pressure transmitter, in the relief valve be connected with described body, relief valve displacement transducer is installed.
2. a kind of reciprocal compressor real-time monitoring system according to claim 1, it is characterized in that: the outlet valve of described one section of cylinder and two sections of cylinder lower end installations comprises valve body, anti-block device, cooling unit, temp probe and Pressure probe, air valve bolt is coated with in described valve body, this air valve bolt inner edge is axially throughly shaped with pressure-taking hole along it, both sides inside and outside the cylinder body that these pressure-taking hole two ends are communicated with described one section of cylinder and two sections of cylinders respectively, the end that described pressure-taking hole is positioned at outside cylinder body is communicated with the side end being provided with a pressure part, the end side of this pressure part is communicated with the input end being provided with a Pressure probe, the input end of described Pressure probe is provided with hand valve with being communicated with between pressure part, the end outer rim that this hand valve contacts with pressure part is set with seal arrangement, fastening flange for installing mutually with cylinder body is installed outside described seal arrangement, described fastening flange outer wall is radially shaped with mounting hole, the input end of described temp probe is set with in this mounting hole.
3. a kind of reciprocal compressor real-time monitoring system according to claim 2, it is characterized in that: described anti-block device comprises triple valve, guide valve and anti-blocking hand valve, the end that described pressure-taking hole is positioned at outside cylinder body is communicated with the first interface being provided with described triple valve, second interface of this triple valve is provided with one end of described anti-blocking hand valve, the other end of this anti-blocking hand valve is communicated with the air outlet of installing described guide valve, the suction port connection of this guide valve is provided with high-pressure air pipe, gas medium pressure in described high-pressure air pipe is greater than the air pressure in valve body, the input end of Pressure probe described in 3rd orifice of described triple valve.
4. a kind of reciprocal compressor real-time monitoring system according to claim 2, it is characterized in that: described seal arrangement comprises the upper Sealing and lower seal that mutually can lock installation, described lower seal is sleeved on the end of pressure part, described upper Sealing is installed above this lower seal, the inner edge of described lower seal is shaped with groove, is closely equipped with packing in the gap formed inside this groove with pressure part outer rim.
5. a kind of reciprocal compressor real-time monitoring system according to claim 2, it is characterized in that: described cooling unit comprises water tank, centrifugal pump and water jacket, described water jacket is sleeved on the outside of pressure part and seal arrangement, and these water jacket two ends form loop by aqueduct successively joining water box and centrifugal pump.
6. a kind of reciprocal compressor real-time monitoring system according to claim 1, it is characterized in that: described relief valve comprises relief valve valve body and bonnet, entrance and exit is shaped with in described relief valve valve body, described bonnet and entrance contraposition are arranged, between described entrance and bonnet, contraposition is provided with spool successively, stage clip and regulating ring, this regulating ring inner edge is shaped with through hole, the sensor bar of the relief valve displacement transducer that described bonnet end is installed is set with in this through hole, the sensor bar that this relief valve displacement transducer is installed extends inside relief valve valve body, the end of this sensor bar is crimped in the upper-end surface of described spool.
7. a kind of reciprocal compressor real-time monitoring system according to claim 6, is characterized in that: be shaped with groove in described spool upper-end surface, be embedded with in described groove described relief valve displacement transducer fill the end of sensor bar.
8. a kind of reciprocal compressor real-time monitoring system according to claim 1, it is characterized in that: in the end face that described two crossheads are provided with piston rod, be installed with a fitting seat respectively, be shaped with groove in this fitting seat, in described groove, be embedded with a wireless vibration sensor and two radio temperature sensors respectively.
9. a kind of reciprocal compressor real-time monitoring system according to claim 1 or 8, is characterized in that: the built-in promising wireless vibration sensor of described fitting seat and radio temperature sensor provide the power supply of electric energy.
10. a kind of reciprocal compressor real-time monitoring system according to claim 1, is characterized in that: the output terminal of described key phase detector, piston rod displacement transducer, temp probe, Pressure probe, wireless vibration sensor, radio temperature sensor, acceleration transducer, pressure transmitter and relief valve displacement transducer is all connected with central processing terminal.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520397728.2U CN204783605U (en) | 2015-06-10 | 2015-06-10 | Real -time monitoring system for reciprocating compressor |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520397728.2U CN204783605U (en) | 2015-06-10 | 2015-06-10 | Real -time monitoring system for reciprocating compressor |
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| CN204783605U true CN204783605U (en) | 2015-11-18 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104879296A (en) * | 2015-06-10 | 2015-09-02 | 天津联维乙烯工程有限公司 | Monitoring system for reciprocating compressor |
| CN107289862A (en) * | 2017-08-16 | 2017-10-24 | 中国石油集团川庆钻探工程有限公司 | Reciprocating pump crosshead Shaft alignment state monitoring method |
| CN109441793A (en) * | 2018-09-17 | 2019-03-08 | 西安交通大学 | A method of reciprocating compressor p-V figure is obtained by measurement piston rod strain |
| CN110439801A (en) * | 2019-08-01 | 2019-11-12 | 江西资生科技有限公司 | A kind of novel real-time monitoring of piston of reciprocating compressor and early warning system and method |
| CN110735779A (en) * | 2019-10-21 | 2020-01-31 | 四川金星清洁能源装备股份有限公司 | System for monitoring use state of quick-wear part for piston compressor |
-
2015
- 2015-06-10 CN CN201520397728.2U patent/CN204783605U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104879296A (en) * | 2015-06-10 | 2015-09-02 | 天津联维乙烯工程有限公司 | Monitoring system for reciprocating compressor |
| CN107289862A (en) * | 2017-08-16 | 2017-10-24 | 中国石油集团川庆钻探工程有限公司 | Reciprocating pump crosshead Shaft alignment state monitoring method |
| CN109441793A (en) * | 2018-09-17 | 2019-03-08 | 西安交通大学 | A method of reciprocating compressor p-V figure is obtained by measurement piston rod strain |
| CN109441793B (en) * | 2018-09-17 | 2020-01-10 | 西安交通大学 | Method for obtaining p-V diagram of reciprocating compressor by measuring strain of piston rod |
| CN110439801A (en) * | 2019-08-01 | 2019-11-12 | 江西资生科技有限公司 | A kind of novel real-time monitoring of piston of reciprocating compressor and early warning system and method |
| CN110735779A (en) * | 2019-10-21 | 2020-01-31 | 四川金星清洁能源装备股份有限公司 | System for monitoring use state of quick-wear part for piston compressor |
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