CN204532779U - air compressor energy-saving monitoring display system - Google Patents

air compressor energy-saving monitoring display system Download PDF

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Publication number
CN204532779U
CN204532779U CN201520155533.7U CN201520155533U CN204532779U CN 204532779 U CN204532779 U CN 204532779U CN 201520155533 U CN201520155533 U CN 201520155533U CN 204532779 U CN204532779 U CN 204532779U
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China
Prior art keywords
air compressor
order
core processor
display system
data
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Withdrawn - After Issue
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CN201520155533.7U
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Chinese (zh)
Inventor
马善农
刘琦
刘杨
卢高
李跃忠
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East China Institute of Technology
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East China Institute of Technology
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Abstract

The utility model discloses a kind of air compressor energy-saving monitoring display system, comprising: current transducer, to detect air compressor operating current; Temperature transmitter, in order to detect the temperature of the pressurized gas mouth that air compressor is discharged; Line concentrator, is connected to described current transducer and described temperature transmitter; Display control terminal, is connected to described Line concentrator.The utility model air compressor energy-saving monitoring display system, required operating current when air compressor being run by current transducer and temperature transmitter, and the temperature generating pressurized gas detects in real time, and shown by display control terminal, simultaneously, utilize the core processor of display control terminal, the data detected and the reference value pre-set are contrasted, and calculate operationally, the energy input that the air compressor now used is saved, thus facilitate related personnel directly perceived, timely grasp air compressor running state, and the energy consumption of saving.

Description

Air compressor energy-saving monitoring display system
Technical field
The utility model relates to a kind of monitoring display system, be specifically related to one and can carry out Real-Time Monitoring to multiple stage air compressor, simultaneously by every platform air compressor operationally in the temperature that declines to become saving power with current conversion and the energy-saving monitoring display system directly shown.
Background technique
Air compressor is the basic product of the modernization of industry, and that often says electrically and in automation just has entirely pneumatic implication; And air compressor to be just to provide source of the gas power be main body in the dynamo-electric bleed air source device of nucleus equipment of pneumatic system, it be the mechanical energy of former dynamic (normally motor) is converted to gas pressure can device, be compressed-air actuated pressure generator.
Such as, the utility model patent of the patent No.: ZL200720087897.1, disclose a kind of oil-free lubrication reciprocating air compressor, as shown in Figure 1, fuselage (D0) is made with crankcase, one-level cylinder-block base (D3) and one-level cylinder block (D4) is connected with in one end of fuselage, the other end is connected with secondary cylinder body base (D7) and secondary cylinder body (D6), interstage cooler (D5) is connected with between one-level cylinder block (D4) and secondary cylinder body (D6), at the cylinder-block base (D3) of firsts and seconds two cylinders, and cylinder (D4) (D7), (D6) filler assembly (D2) is installed in, and piston assembly (D1) (D8), (D9), filler assembly (D2) in described one-level or secondary cylinder, (D8) with cylinder-block base (D3), (D7) stuffing box is made, after being provided with in letter, the first two guide sleeve, their composition one pair guiding and supporting mechanisms, the first stuffing box that oil scraper ring is housed is installed successively between two guide sleeves, block ring and the second stuffing box that seal ring is housed, their compositions can to piston rod (D12) frizing, the mechanism of oil resistance and sealing, piston assembly (D1) in described one-level or secondary cylinder, (D9) filler assembly (D2) is relied on, (D8) guiding in and supporting mechanism lead and support, piston body (D13) is provided with can with cylinder block (D4), (D6) casing wall is automatically close to and eliminates the piston ring (D14) in its gap.
Above-mentioned oil-free lubrication reciprocating air compressor, when the compressed-air actuated flow produced is identical with pressure, compressor as compared with the past, required operating current is all lower with the compressed-air actuated temperature produced, thus has the feature of energy-saving and emission-reduction.
But in prior art, do not have for similar above-mentioned air compressor operationally, required operating current and generate the system that compressed-air actuated temperature carries out monitoring, showing, thus the running state that related personnel is directly perceived, grasp air compressor in time cannot be made, and the air compressor relatively early used, the existing air compressor used is the interior energy input saved operationally.
Summary of the invention
The purpose of this utility model to solve above-mentioned the problems of the prior art, required operating current when providing one can run air compressor, and the temperature generating pressurized gas carries out Real-Time Monitoring, and show, meanwhile, can also show and use compared with air compressor in the past, operationally, the energy input that the air compressor just used is saved, thus facilitate related personnel's grasp air compressor directly perceived, timely running state, and the energy-saving monitoring display system of the energy consumption of saving.
For achieving the above object, the technological scheme that adopts of the utility model is as follows:
A kind of air compressor energy-saving monitoring display system, is characterized in that, comprising:
Current transducer, is connected to air compressor during use, in order to detect air compressor operating current;
Temperature transmitter, is connected to the air outlet of air compressor during use, in order to detect the temperature of the pressurized gas mouth that air compressor is discharged;
Line concentrator, is connected to described current transducer and described temperature transmitter, the data detected in order to collected current transmitter and temperature transmitter;
Display control terminal, is connected to described Line concentrator, in order to receive the data that Line concentrator transmits, and shows, calculates saving power simultaneously, and show according to electric current and temperature reference value.
Described display control terminal comprises:
Transceiver, is connected to described Line concentrator, in order to receive and dispatch the data that Line concentrator transmits;
Core processor, is connected to described transceiver, processes in order to the data transmitted transceiver;
Data presentation device, is connected to described core processor, in order to show the information that core processor sends;
Input device, is connected to described core processor, in order to the reference value to core processor input current and temperature;
Button handover module, is connected to described core processor, in order to the information that switch data display unit shows.
Described display control terminal also comprises:
LED indicating module, is connected to described core processor, and described LED indicating module comprises LED.
Described display control terminal also comprises:
Data memory module, is connected to described core processor, in order to store the data of core processor transmitting-receiving.
Described display control terminal also comprises:
I/O expansion module, is connected to described core processor, in order to expand input/output data.
Described display control terminal also comprises:
Power isolation module, is connected to described transceiver.
Described input device comprises keyboard.
Described Line concentrator is connected to described temperature transmitter by data conversion module.
Compared with prior art, the utility model has the advantage of: the utility model air compressor energy-saving monitoring display system, required operating current when air compressor being run by current transducer and temperature transmitter, and the temperature generating pressurized gas detects in real time, and shown by display control terminal, simultaneously, utilize the core processor of display control terminal, the data detected and the reference value pre-set are contrasted, and calculate operationally, the energy input that the air compressor now used is saved, thus facilitate related personnel directly perceived, timely grasp air compressor running state, and the energy consumption of saving.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of oil-free lubrication reciprocating air compressor in prior art;
Fig. 2 is the structural principle schematic diagram of the first embodiment's air compressor energy-saving monitoring display system of the utility model;
Fig. 3 is the structural principle schematic diagram of display control terminal in Fig. 2;
Fig. 4 is the structural principle schematic diagram of the display control terminal of the utility model the second embodiment air compressor energy-saving monitoring display system.
Embodiment
Below in conjunction with accompanying drawing, introduce two kinds of embodiments of the present utility model in detail.
The utility model air compressor energy-saving monitoring display system is exactly each in the multiple stage air compressor of an air compressor plant, operationally, relative to the compressor used in the past, its temperature declined becomes saving power with current conversion, and directly show, meanwhile, the running state of each compressor is shown.As shown in Figure 2, the first embodiment's air compressor energy-saving monitoring display system of the utility model, comprising: current transducer 1, is connected to air compressor during use, in order to detect air compressor operating current; Temperature transmitter 2, is connected to the air outlet of air compressor during use, in order to detect the temperature of the pressurized gas mouth that air compressor is discharged; Line concentrator 3, is connected to current transducer 1 and temperature transmitter 2, the data detected in order to collected current transmitter 1 and temperature transmitter 2; Display control terminal 4, is connected to described Line concentrator 3, in order to receive the data that Line concentrator 3 transmits, and shows, calculates saving power simultaneously, and show according to electric current and temperature reference value.
Consider that air compressor is the high-voltage motor of 6000V, it certainly leads to very large electromagnetic interference when running, the present embodiment air compressor energy-saving monitoring display system detects to the current detecting of air compressor and air outlet temperature the technical grade transmitter adopting strong anti-interference, meanwhile, data communication mode also will adopt the strong communication mode of antijamming capability.Therefore, the current transducer 1 that in native system, current acquisition uses is technical grade punched-type guide rails assembling type current transducer, and its way of output is that 4 ~ 20MA electric current exports, and 4 ~ 20MA signal possesses strong anti-interference ability, the advantages such as long transmission distance, are used in industrial occasions current acquisition especially.The temperature transmitter 2 that temperature acquisition uses is the small-sized integrative temperature transmitters of technical grade screw thread mount type, its way of output is that RS485 bus exports, this transmitter can use in the presence of a harsh environment, has protection against the tide, an ability that explosion-proof, waterproof, shockproof, square harmful gas corrode.What native system Line concentrator 3 adopted is 485 Line concentrators, and meanwhile, native system is provided with data conversion module 5 between Line concentrator 3 and temperature transmitter 2, and the 4 ~ 20MA signal utilizing data conversion module 5 to be sent by temperature transmitter 2 converts 485 signals to.
As shown in Figure 3, display control terminal 4 comprises: transceiver 41, is connected to described Line concentrator 3, in order to receive and dispatch the data that Line concentrator 3 transmits; Core processor 42, is connected to transceiver 41, processes in order to the data transmitted transceiver 41; Data presentation device 43, is connected to described core processor 42, in order to show the information that core processor 42 sends; Input device 44, is connected to described core processor 42, in order to the reference value to core processor 42 input current and temperature; Button handover module 45, is connected to described core processor 42, in order to the information of display in switch data display unit 43.
Display control terminal 4 is mounted in the control room of air compressor plant, can not be subject to the interference of forceful electric power, so core processor 42 employing is arm processor.Input device 44 comprises keyboard, caretaker is after access keyboard, can set systematic parameter, namely set for compare running current and delivery temperature reference value, the average data of collecting in the air compressor log of a year that this reference value uses before being.
As the improvement to the first embodiment above-mentioned, as shown in Figure 4, the display control terminal of the utility model the second embodiment air compressor energy-saving monitoring display system, also comprises LED indicating module 46, be connected to core processor 42, LED indicating module 46 and comprise LED; Data memory module 47, is connected to core processor 42, in order to store the data that core processor 42 is received and dispatched; I/O expansion module 48, is connected to core processor 42, in order to expand input/output data; Power isolation module 49, is connected to transceiver 41.
Below by reference to the accompanying drawings mode of execution of the present utility model is explained in detail; but the utility model is not limited to above-mentioned mode of execution; in the ken that those of ordinary skill in the art possess; can also make a variety of changes under the prerequisite not departing from the utility model aim and improve, these changes and improvements all fall in the protection domain of the utility model requirement.

Claims (8)

1. an air compressor energy-saving monitoring display system, is characterized in that, comprising:
Current transducer (1), is connected to air compressor during use, in order to detect air compressor operating current;
Temperature transmitter (2), is connected to the air outlet of air compressor during use, in order to detect the temperature of the pressurized gas mouth that air compressor is discharged;
Line concentrator (3), is connected to described current transducer (1) and described temperature transmitter (2), the data detected in order to collected current transmitter (1) and temperature transmitter (2);
Display control terminal (4), is connected to described Line concentrator (3), in order to receive the data that Line concentrator (3) transmits, and shows, and calculates saving power simultaneously, and show according to electric current and temperature reference value.
2. air compressor energy-saving monitoring display system according to claim 1, it is characterized in that, described display control terminal (4) comprising:
Transceiver (41), is connected to described Line concentrator (3), in order to receive and dispatch the data that Line concentrator (3) transmits;
Core processor (42), is connected to described transceiver (41), processes in order to the data transmitted transceiver (41);
Data presentation device (43), is connected to described core processor (42), in order to show the information that core processor (42) sends;
Input device (44), is connected to described core processor (42), in order to the reference value to core processor (42) input current and temperature;
Button handover module (45), is connected to described core processor (42), in order to the information of the upper display of switch data display unit (43).
3. air compressor energy-saving monitoring display system according to claim 2, it is characterized in that, described display control terminal (4) also comprises:
LED indicating module (46), is connected to described core processor (42), and described LED indicating module (46) comprises LED.
4. air compressor energy-saving monitoring display system according to claim 2, it is characterized in that, described display control terminal (4) also comprises:
Data memory module (47), is connected to described core processor (42), in order to store the data that core processor (42) is received and dispatched.
5. air compressor energy-saving monitoring display system according to claim 2, it is characterized in that, described display control terminal (4) also comprises:
I/O expansion module (48), is connected to described core processor (42), in order to expand input/output data.
6. air compressor energy-saving monitoring display system according to claim 2, it is characterized in that, described display control terminal (4) also comprises:
Power isolation module (49), is connected to described transceiver (41).
7. air compressor energy-saving monitoring display system according to claim 2, it is characterized in that, described input device (44) comprises keyboard.
8. air compressor energy-saving monitoring display system according to claim 1, it is characterized in that, described Line concentrator (3) is connected to described temperature transmitter (2) by data conversion module (5).
CN201520155533.7U 2015-03-19 2015-03-19 air compressor energy-saving monitoring display system Withdrawn - After Issue CN204532779U (en)

Priority Applications (1)

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Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104747421A (en) * 2015-03-19 2015-07-01 东华理工大学 Energy-saving monitoring and displaying system of air compressor
CN105240256A (en) * 2015-09-28 2016-01-13 苏州艾克威尔科技有限公司 Air compressor energy consumption monitoring and management system and monitoring method thereof
CN106404062A (en) * 2016-09-09 2017-02-15 上海理工大学 System for real-time monitoring and evaluating operation energy efficiency of industrial air compression station

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104747421A (en) * 2015-03-19 2015-07-01 东华理工大学 Energy-saving monitoring and displaying system of air compressor
CN105240256A (en) * 2015-09-28 2016-01-13 苏州艾克威尔科技有限公司 Air compressor energy consumption monitoring and management system and monitoring method thereof
CN106404062A (en) * 2016-09-09 2017-02-15 上海理工大学 System for real-time monitoring and evaluating operation energy efficiency of industrial air compression station

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Granted publication date: 20150805

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