CN204781056U - Mechanism of fighting is left to excavator - Google Patents

Mechanism of fighting is left to excavator Download PDF

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Publication number
CN204781056U
CN204781056U CN201520415929.0U CN201520415929U CN204781056U CN 204781056 U CN204781056 U CN 204781056U CN 201520415929 U CN201520415929 U CN 201520415929U CN 204781056 U CN204781056 U CN 204781056U
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motor
reel
excavator
utility
shaft
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Expired - Lifetime
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CN201520415929.0U
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Chinese (zh)
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乔建强
刘晓星
姚振南
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Taiyuan Heavy Industry Co Ltd
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Taiyuan Heavy Industry Co Ltd
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Abstract

一种挖掘机开斗机构,涉及机械式矿用挖掘机。解决现有技术效率低、能量耗损大、维护困难、可靠性低的技术问题。本实用新型包括:电动机,机座,卷筒,卷筒转轴,左轴承,右轴承,联轴器,所述电动机为永磁同步电动机,固定在机座上,所述电动机的输出端通过联轴器和所述卷筒转轴直接连接。本实用新型通过采用变频器供电,实现永磁同步电动机的低速运行,输出较大的转矩,直接驱动负载工作,取消减速机,结构更简单、实用,提高了系统工作效率。

An excavator bucket opening mechanism relates to a mechanical mining excavator. Solve the technical problems of low efficiency, large energy consumption, difficult maintenance and low reliability in the existing technology. The utility model comprises: a motor, a frame, a reel, a reel shaft, a left bearing, a right bearing, and a shaft coupling. The motor is a permanent magnet synchronous motor fixed on the frame. The shaft device is directly connected with the reel shaft. The utility model realizes the low-speed operation of the permanent magnet synchronous motor by adopting the power supply of the frequency converter, outputs larger torque, directly drives the load to work, cancels the reducer, has a simpler and more practical structure, and improves the working efficiency of the system.

Description

一种挖掘机开斗机构A bucket opening mechanism of an excavator

技术领域technical field

本实用新型涉及一种挖掘机的开斗机构,特别涉及一种机械式矿用挖掘机开斗机构。The utility model relates to a bucket opening mechanism of an excavator, in particular to a bucket opening mechanism of a mechanical mining excavator.

背景技术Background technique

机械式矿用挖掘机的开斗机构作为一个典型的机械,电气一体的设备,担负着打开铲斗的斗底,配合挖掘机构完成卸载物料的重要任务,是机械式矿用挖掘机的主要核心组成部件。As a typical mechanical and electrical integrated device, the bucket opening mechanism of the mechanical mining excavator is responsible for opening the bottom of the bucket and cooperating with the excavating mechanism to complete the important task of unloading materials. It is the main core of the mechanical mining excavator. Components.

目前机械式矿用挖掘机的开斗机构电机及拖动系统,都存在着一些我们不希望存在的缺点和问题。例如减速机的存在,导致整个传动系统的传动效率大为降低,并且存在着维护困难大的诸多问题。由于减速机输入端连接一个高速运行的三相异步电动机,运行时其轴承噪声大,齿轮传动不可避免的存在着机械磨损,随着运行时间的增加,磨损使运动部件之间间隙变大,导致噪声加剧、传动效率下降。在机械传动装置中,减速机传动系统效率低,能量耗损大,运行噪音大等缺点是无法克服的。同时,减速机的磨损和传动滑移过程中产生的油气和油污也会对环境造成污染。At present, there are some disadvantages and problems that we do not want to exist in the bucket opening mechanism motor and the drag system of the mechanical mining excavator. For example, the existence of the reducer causes the transmission efficiency of the entire transmission system to be greatly reduced, and there are many problems that are difficult to maintain. Since the input end of the reducer is connected to a high-speed three-phase asynchronous motor, the bearing noise is large during operation, and mechanical wear is inevitable in gear transmission. With the increase of running time, the wear makes the gap between the moving parts larger, resulting in Increased noise and decreased transmission efficiency. In the mechanical transmission device, the disadvantages of the reducer transmission system such as low efficiency, large energy consumption, and high operating noise cannot be overcome. At the same time, the wear and tear of the reducer and the oil gas and oil pollution generated during the transmission slip process will also pollute the environment.

实用新型内容Utility model content

本实用新型的目的旨在克服现有技术的缺点,提供一种机械式矿用挖掘机开斗机构,解决现有机械式矿用挖掘机开斗机构效率低、能量耗损大、维护困难、可靠性低等技术问题。The purpose of this utility model is to overcome the shortcomings of the prior art, provide a mechanical mining excavator bucket opening mechanism, solve the existing mechanical mining excavator bucket opening mechanism low efficiency, large energy consumption, difficult maintenance, reliable low technical issues.

本实用新型是通过以下技术方案实现的:The utility model is achieved through the following technical solutions:

一种挖掘机开斗机构,包括:电动机,机座,卷筒,卷筒转轴,左轴承,右轴承,联轴器,所述卷筒固设在所述卷筒转轴上,所述卷筒转轴通过左轴承和右轴承固定在所述机座上,其特征在于,所述电动机为永磁同步电动机,固定在机座上,所述电动机的输出端通过联轴器和所述卷筒转轴直接连接。A bucket opening mechanism of an excavator, comprising: a motor, a machine base, a reel, a reel shaft, a left bearing, a right bearing, and a coupling, the reel is fixed on the reel shaft, and the reel The rotating shaft is fixed on the machine base through the left bearing and the right bearing, and it is characterized in that the motor is a permanent magnet synchronous motor fixed on the machine base, and the output end of the motor passes through a coupling and the reel shaft direct connection.

进一步的,所述的挖掘机开斗机构,还包括变频器和电缆,所述变频器通过所述电缆与所述电动机相连,给所述电动机供电。Further, the bucket opening mechanism of the excavator also includes a frequency converter and a cable, and the frequency converter is connected to the motor through the cable to supply power to the motor.

与现有技术相比,本实用新型的有益之处在于:Compared with the prior art, the utility model is beneficial in that:

1、永磁同步电动机的输出端直接安装在机械式矿用挖掘机开斗机构的卷筒转轴上,取消了减速机,结构简单实用,提高了系统工作效率,增强了系统运行的可靠性,降低了维护难度和成本;1. The output end of the permanent magnet synchronous motor is directly installed on the reel shaft of the bucket opening mechanism of the mechanical mining excavator, and the reducer is eliminated. The structure is simple and practical, which improves the working efficiency of the system and enhances the reliability of the system operation. Reduced maintenance difficulty and cost;

2、变频器直接与永磁同步电动机相连,实现永磁同步电动机变频启动和运行,机构动态性能好,启动转矩大,同时,系统能够在四象限平滑过渡运行和无级调速,节能效果显著;2. The frequency converter is directly connected with the permanent magnet synchronous motor to realize the frequency conversion start and operation of the permanent magnet synchronous motor. The dynamic performance of the mechanism is good and the starting torque is large. At the same time, the system can run smoothly in the four quadrants and stepless speed regulation, energy-saving effect Significantly;

3、采用永磁同步电动机,大大降低了电动机的重量和内部结构的复杂程度,为生产和安装带来了很多便利;3. The permanent magnet synchronous motor is used, which greatly reduces the weight of the motor and the complexity of the internal structure, and brings a lot of convenience to production and installation;

4、采用永磁同步电动机直接驱动机械式矿用挖掘机开斗机构,电机传动方式可以为单驱动。4. The permanent magnet synchronous motor is used to directly drive the bucket opening mechanism of the mechanical mining excavator, and the motor transmission mode can be single drive.

附图说明Description of drawings

图1是本实用新型的结构图。Fig. 1 is a structural diagram of the utility model.

具体实施方式Detailed ways

体现本实用新型特征与优点的典型实施例将结合附图在以下的说明中详细叙述。应理解的是本实用新型能够在不同的实施例上具有各种的变化,其皆不脱离本实用新型的保护范围,且其中的说明及图示在本质上是当作说明之用,而非用以限制本实用新型。Typical embodiments embodying the features and advantages of the present utility model will be described in detail in the following description with reference to the accompanying drawings. It should be understood that the utility model can have various changes in different embodiments, all of which do not depart from the protection scope of the utility model, and the description and illustrations therein are used as illustrations in essence, rather than In order to limit the utility model.

如图1所示,一种挖掘机开斗机构,包括:电动机1,机座9,卷筒5,卷筒转轴4,左轴承8,右轴承10,联轴器3,变频器6和电缆7,所述卷筒5固设在所述卷筒转轴4上,所述卷筒转轴4通过左轴承8和右轴承10固定在所述机座9上,所述电动机1为永磁同步电动机,固定在机座9上,所述电动机的输出端2通过联轴器3和所述卷筒转轴4直接连接,所述变频器6通过所述电缆7与所述电动机1相连,给所述电动机1供电。As shown in Figure 1, an excavator bucket opening mechanism includes: motor 1, machine base 9, reel 5, reel shaft 4, left bearing 8, right bearing 10, coupling 3, frequency converter 6 and cables 7. The reel 5 is fixed on the reel shaft 4, the reel shaft 4 is fixed on the base 9 through the left bearing 8 and the right bearing 10, and the motor 1 is a permanent magnet synchronous motor , fixed on the base 9, the output end 2 of the motor is directly connected to the reel shaft 4 through the coupling 3, the frequency converter 6 is connected to the motor 1 through the cable 7, and the Electric motor 1 supplies power.

虽然已参照几个典型实施例描述了本实用新型,但应当理解,所用的术语是说明和示例性、而非限制性的术语。由于本实用新型能够以多种形式具体实施而不脱离本实用新型的精神或实质,所以应当理解,上述实施例不限于任何前述的细节,而应在所附权利要求所限定的精神和范围内广泛地解释,因此落入权利要求或其等效范围内的全部变化和改型都应为所附权利要求所涵盖。While the invention has been described with reference to a few exemplary embodiments, it is understood that the words which have been used are words of description and illustration, rather than of limitation. Since the present invention can be embodied in various forms without departing from the spirit or essence of the present invention, it should be understood that the above-described embodiments are not limited to any of the foregoing details, but should be within the spirit and scope of the appended claims. Broadly interpreted, all changes and modifications that come within the scope of the claims or their equivalents are therefore intended to be covered by the appended claims.

Claims (2)

1. a bucket opening mechanism of excavator, comprise: motor (1), support (9), reel (5), reel rotating shaft (4), left bearing (8), right bearing (10), shaft coupling (3), described reel (5) is installed on described reel rotating shaft (4), described reel rotating shaft (4) is fixed on described support (9) by left bearing (8) and right bearing (10), it is characterized in that, described motor (1) is permasyn morot, be fixed on support (9), the output (2) of described motor is directly connected with described reel rotating shaft (4) by shaft coupling (3).
2. bucket opening mechanism of excavator according to claim 1, it is characterized in that, also comprise frequency converter (6) and cable (7), described frequency converter (6) is connected with described motor (1) by described cable (7), powers to described motor (1).
CN201520415929.0U 2015-06-16 2015-06-16 Mechanism of fighting is left to excavator Expired - Lifetime CN204781056U (en)

Priority Applications (1)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115506432A (en) * 2022-09-13 2022-12-23 太原重工股份有限公司 Mining Excavator Direct Drive Hoisting Mechanism and Excavator
RU2837341C1 (en) * 2024-07-15 2025-03-31 Общество с ограниченной ответственностью Компания "Объединенная Энергия" Excavator bucket bottom opening mechatronic system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115506432A (en) * 2022-09-13 2022-12-23 太原重工股份有限公司 Mining Excavator Direct Drive Hoisting Mechanism and Excavator
RU2837341C1 (en) * 2024-07-15 2025-03-31 Общество с ограниченной ответственностью Компания "Объединенная Энергия" Excavator bucket bottom opening mechatronic system

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Granted publication date: 20151118