CN204779779U - Nano -material vacuum coating machine - Google Patents
Nano -material vacuum coating machine Download PDFInfo
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- CN204779779U CN204779779U CN201520413494.6U CN201520413494U CN204779779U CN 204779779 U CN204779779 U CN 204779779U CN 201520413494 U CN201520413494 U CN 201520413494U CN 204779779 U CN204779779 U CN 204779779U
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- vacuum oven
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Abstract
The utility model relates to a nanometer filming equipment technical field especially relates to a nano -material vacuum coating machine, evaporate the coating materials become gaseous vapourizing furnace, carry out the pyrolysis furnace of scission reaction and carry out the coating film device of coating film to the product gas including being used for, the coating film device includes the vacuum furnace, to the vacuum pump that carries out the evacuation in the vacuum furnace and to carrying out pressor force (forcing) pump in the vacuum furnace, the vacuum furnace is connected with vacuum pump and force (forcing) pump through the pipeline respectively, through the pipeline intercommunication between vapourizing furnace, pyrolysis furnace and the vacuum furnace, still be provided with the pneumatic valve between pyrolysis furnace and the vacuum furnace, the utility model has the advantages of simple and compact structure, the leakproofness is strong, and the coating film is effectual, and the film should not drop, and the coating materials adopts nano -material can not produce harmful gas.
Description
Technical field
The utility model relates to nano-coating equipment technical field, particularly relates to a kind of nano material vacuum plating unit.
Background technology
Nano water-proof coating technique is widely used in the field such as aerospace military project, circuit card, magneticsubstance, sensor, silicon rubber, sealing member, medicine equipment, rare cultural relics, small household appliances (soybean milk maker, electric cooker, electromagnetic oven, shaver, telepilot, air cooler, air-conditioning, microwave oven etc., sound equipment), digital (mobile phone, camera, notebook, flat board, earphone), bathroom, store battery, automobile (electron key, radar for backing car, charging pile); Can coating about the different metal such as gold and silver, tungsten, cobalt, palladium surface forms 2-10nm thickness, thus make metallic surface have good wear resistance, waterproof, conductivity, corrosion-resistant, high temperature resistant, anti-oxidation and change the characteristic such as surface tension, thus lifting material property, comprehensively can improve product quality.
Existing coating equipment has following defect: 1. resistance to air loss is not strong, and affect vacuum effectiveness, vacuumizing effect is bad, and production efficiency is low; And affecting coating effects, obtained finished product good article rate is low; 2. coating effects is poor, and film easily comes off from product; 3. equipment mechanism is responsible for, inconvenience maintenance; 4. can only be applicable to some metal coating materials, easily generate obnoxious flavour.
Summary of the invention
The purpose of this utility model is to provide a kind of nano material vacuum plating unit for the deficiencies in the prior art, the utility model structure is simple, compact, and stopping property is strong, and coating effects is good, film should not come off, and Coating Materials adopts nano material to produce obnoxious flavour.
The utility model is achieved through the following technical solutions, a kind of nano material vacuum plating unit, comprise the vapourizing furnace for Coating Materials being flashed to gas, the pyrolyzer of scission reaction is carried out to gas and product is carried out to the film coating apparatus of plated film, described film coating apparatus comprises vacuum oven, to the vacuum pump vacuumized in vacuum oven and to the force (forcing) pump pressurizeed in vacuum oven, described vacuum oven is connected with vacuum pump and force (forcing) pump respectively by pipeline, described vapourizing furnace, pipeline communication is passed through between pyrolyzer and vacuum oven, also pneumavalve is provided with between described pyrolyzer and vacuum oven.
As preferably, described vapourizing furnace comprises evaporation body of heater and hermatic door, evaporator room is provided with in described evaporation body of heater, interior hot-plate is provided with in described evaporator room, described interior hot-plate comprises plate body, be provided with heater strip and the first prolong in described plate body, the outside surface of described evaporation body of heater is provided with outer hot-plate.
As preferably, described interior hot-plate comprises plate body, described plate body is made up of base plate and cover plate, described cover plate is provided with several the first slots be parallel to each other, be communicated with by the first arc groove between two adjacent the first slots, in the first slot described in several and the first arc groove described in several, be provided with heater strip; Described base plate is provided with several the second slots be parallel to each other, and is communicated with between two adjacent the second slots by the second arc groove, is provided with the first prolong in the second slot described in several and the second arc groove described in several.
As preferably, described base plate and cover plate are aluminium alloy plate.
As preferably, described pyrolyzer comprises the first body, is provided with cracking room in described first body, and the outer setting of described first body has zone of heating, and the outer setting of described zone of heating has thermal insulation layer.
As preferably, described pneumavalve comprises valve body, the bottom of described valve body is provided with inlet mouth, the valve gap controlling air inlet open or closedown is provided with in described valve body, the outer setting of described valve body has cylinder, the upper cover plate of described valve body is provided with a through hole, axle sleeve is provided with in described through hole, the first sealing member is provided with in described axle sleeve, the piston rod of described cylinder is successively through axle sleeve and the first sealing member, and extend in valve body and be fixedly connected with valve gap, the bottom of described piston rod is provided with pressure ring, described pressure ring is fixedly connected with valve gap, the outer wall of described piston rod is arranged with corrugated tube.
As preferably, described vacuum oven comprises vacuum furnace body and fire door, work hanger is provided with in described vacuum furnace body, also comprise the motor for driving described work hanger to rotate, the bottom of described vacuum furnace body is provided with a through hole, be provided with the second sealing member in described through hole, the motor shaft of described motor to drive with work hanger through described through hole and the second sealing member and is connected.
As preferably, described film coating apparatus also includes condensate recycling device, described condensate recycling device comprises the second body, the right-hand member sealing of the second body, second body offers material inlet and pneumatic outlet, described material inlet is communicated with vacuum oven by pipeline, described pneumatic outlet is communicated with vacuum pump by pipeline, also comprise condenser, condenser comprises the second prolong being arranged at the second tubular body, the condensation end cap be fixedly connected with the left end of the second prolong, the right wall of condensation end cap and the left end of the second body removably connect, the body of described second prolong is provided with helicitic texture.
As preferably, described condenser also comprises the column be fixedly connected with the left wall of condensation end cap, and column offers deep cooling joint, and deep cooling joint is provided with cooling water inlet and recirculation water outlet.
The utility model beneficial effect: a kind of nano material vacuum plating unit, comprise the vapourizing furnace for Coating Materials being flashed to gas, the pyrolyzer of scission reaction is carried out to gas and product is carried out to the film coating apparatus of plated film, described film coating apparatus comprises vacuum oven, to the vacuum pump vacuumized in vacuum oven and to the force (forcing) pump pressurizeed in vacuum oven, described vacuum oven is connected with vacuum pump and force (forcing) pump respectively by pipeline, described vapourizing furnace, pipeline communication is passed through between pyrolyzer and vacuum oven, the pneumavalve controlling to enter through the gas of scission reaction in vacuum oven is also provided with between described pyrolyzer and vacuum oven, nano-coating material is put into vapourizing furnace and flashes to gas, enter again in pyrolyzer and carry out scission reaction, vacuum pump vacuumizes process to vacuum oven, the surface that gaseous state Coating Materials after cracking can be adsorbed on product forms thin film, the utility model structure is simple, compact, stopping property is strong, coating effects is good, film should not come off, Coating Materials adopts nano material to produce obnoxious flavour.
Accompanying drawing explanation
Fig. 1 is front view of the present utility model.
Fig. 2 is vertical view of the present utility model.
Fig. 3 is the cross-sectional view of the utility model vapourizing furnace.
Fig. 4 is the cross-sectional view of hot-plate in the utility model.
Fig. 5 is the structural representation of the utility model cover plate.
Fig. 6 is the structural representation of the utility model base plate.
Fig. 7 is the cross-sectional view of the utility model pyrolyzer.
Fig. 8 is the cross-sectional view of the utility model pneumavalve.
Fig. 9 is the structure for amplifying schematic diagram at A place in Fig. 8.
Figure 10 is the structure for amplifying schematic diagram at B place in Fig. 8.
Figure 11 is the cross-sectional view of the utility model vacuum oven.
Figure 12 is the cross-sectional view of the utility model condensate recycling device.
Reference numeral is:
1-vapourizing furnace, 11-evaporation body of heater
12-hermatic door, 13-evaporator room
14-interior hot-plate 141-base plate
1411-the second slot 1412-the second arc groove
142-cover plate 1421-the first slot
1422-the first arc groove 15-heater strip
16-the first prolong 17-outer hot-plate.
2-pyrolyzer 21-the first body
22-cracking room, 23-zone of heating
24-thermal insulation layer, 3-vacuum oven
31-vacuum furnace body, 32-work hanger
33-motor 34-the second sealing member
4-vacuum pump
6-pneumavalve, 61-valve body
62-inlet mouth, 63-valve gap
64-cylinder, 641-piston rod
65-axle sleeve 66-the first sealing member
67-pressure ring, 68-corrugated tube
7-condensate recycling device 71-the second body
72-material inlet, 73-pneumatic outlet
74-the second prolong 75-condensation end cap
76-column, 77-deep cooling joint.
Embodiment
Below in conjunction with accompanying drawing 1 to Figure 12, and embodiment is described further the utility model.
As shown in Figure 1 to Figure 2, a kind of nano material vacuum plating unit, comprise the vapourizing furnace 1 for Coating Materials being flashed to gas, the pyrolyzer 2 of scission reaction is carried out to gas and product is carried out to the film coating apparatus of plated film, described film coating apparatus comprises vacuum oven 3, to the vacuum pump 4 vacuumized in vacuum oven 3 and to the force (forcing) pump 5 pressurizeed in vacuum oven 3, described vacuum oven 3 is connected with vacuum pump 4 and force (forcing) pump 5 respectively by pipeline, described vapourizing furnace 1, pipeline communication is passed through between pyrolyzer 2 and vacuum oven 3, pneumavalve 6 is also provided with between described pyrolyzer 2 and vacuum oven 3.
Nano-coating material is put into vapourizing furnace 1 and is flashed to gas by the present embodiment, enter again in pyrolyzer 2 and carry out scission reaction, vacuum pump 4 pairs of vacuum ovens 3 vacuumize process, the surface that gaseous state Coating Materials after cracking can be adsorbed on product forms thin film, the utility model structure is simple, compact, and stopping property is strong, and coating effects is good, film should not come off, and Coating Materials adopts nano material to produce obnoxious flavour.
In coating process, need Coating Materials to put into evaporation inside vapourizing furnace and become gas, and then enter cracking reaction in furnace, during work, hot-plate in vapourizing furnace remains on the condition of high temperature always, the words that time is long, hot-plate can because of hold can't stand long high temperature and occur damage, work-ing life reduces, cause vapourizing furnace cisco unity malfunction, lower efficiency, hot-plate is changed frequently and is too increased production cost, as shown in Figures 3 to 6, in the present embodiment, described vapourizing furnace comprises evaporation body of heater 11 and hermatic door 12, evaporator room 13 is provided with in described evaporation body of heater 11, interior hot-plate 14 is provided with in described evaporator room, described interior hot-plate 14 comprises plate body, heater strip 15 and the first prolong 16 is provided with in described plate body, the outside surface of described evaporation body of heater 11 is provided with outer hot-plate 17, after interior hot-plate 14 completes once heating, the temperature of interior hot-plate 14 can be down to normal temperature rapidly by the first prolong 16, extend the work-ing life of hot-plate 14 in using, prevent interior hot-plate 14 from bearing high temperature for a long time and damaging.
In the present embodiment, described plate body is made up of base plate 141 and cover plate 142, described cover plate 142 is provided with several the first slots 1421 be parallel to each other, be communicated with by the first arc groove 1422 between two adjacent the first slots 1421, heater strip 15 is provided with in first slot 1421 and the first arc groove 1422 described in several described in several, make being heated of the regional of cover plate 142 more even, reduce further cover plate 142 operationally regional temperature difference and further increase the heating efficiency of cover plate 142 simultaneously; Described base plate 141 is provided with several the second slots 1411 be parallel to each other, be communicated with by the second arc groove 1412 between two adjacent the second slots 1411, the first prolong 16 is provided with in second slot 1411 and the second arc groove 1412 described in several described in several, add the flow process of heat exchange, effectively ensure that coolant media and the heat exchange fully of water of condensation energy, make the first prolong 16 can reach better heat transfer effect.
In the present embodiment, described base plate 141 and cover plate 142 are aluminium alloy plate, aluminium alloy plate has good heat conductivility and machinability, and aluminium alloy sheets not only reduces the complete processing difficulty of hot-plate and further improves the heating efficiency of hot-plate and the uniformity coefficient of heating.
As shown in Figure 7, in the present embodiment, described vacuum oven 3 comprises vacuum furnace body 31 and fire door, work hanger 32 is provided with in described vacuum furnace body 31, also comprise the motor 33 for driving described work hanger 32 to rotate, the bottom of described vacuum furnace body 31 is provided with a through hole, is provided with the second sealing member 34 in described through hole, and the motor shaft of described motor 33 to drive with work hanger 32 through described through hole and the second sealing member 34 and is connected.
As shown in Fig. 8 to Figure 10, in the present embodiment, described pneumavalve 6 comprises valve body 61, the bottom of described valve body 61 is provided with inlet mouth 62, the valve gap 63 controlling inlet mouth 62 and open or close is provided with in described valve body 61, the outer setting of described valve body 61 has cylinder 64, the upper cover plate of described valve body 61 is provided with a through hole, axle sleeve 65 is provided with in described through hole, the first sealing member 66 is provided with in described axle sleeve 65, the piston rod 641 of described cylinder 64 is through axle sleeve 65 and the first sealing member 66, piston rod 641 stretches in valve body 61 and is fixedly connected with valve gap 63, the bottom of described piston rod 641 is provided with pressure ring 67, described pressure ring 67 is fixedly connected with valve gap 63, the outer wall of described piston rod 641 is arranged with corrugated tube 68, when valve gap 63 does not close inlet mouth 62, air enters in valve body 61 from inlet mouth 62, now, pneumavalve is atmospheric condition, gaseous state nano material after cracking is complete enters in valve body 61, the piston rod 641 of cylinder 64 presses down, and drive valve gap 63 to close inlet mouth 62, valve gap 63 is while pressing down, extruded entering the gaseous state Coating Materials after cracking in valve body 61 from inlet mouth 62, enter in vacuum oven 3, after valve gap 63 closes inlet mouth 62, in valve body 61, become vacuum state, piston rod 641 is provided with the first sealing member 66 through the position of valve body 61, and strengthen the sealing effectiveness of valve body 61, corrugated tube 8 can bear higher temperature.
As shown in figure 11, in the present embodiment, described vacuum oven 3 comprises vacuum furnace body 31 and fire door, work hanger 32 is provided with in described vacuum furnace body 31, also comprise the motor 33 for driving described work hanger 32 to rotate, the bottom of described vacuum furnace body 31 is provided with a through hole, the second sealing member 34 is provided with in described through hole, the motor shaft of described motor 33 to drive with work hanger 32 through described through hole and the second sealing member 34 and is connected, during the present embodiment work, by workpiece carry on work hanger 32, motor 33 drives work hanger 32 to rotate, thus enable workpiece realize omnibearing plated film, it is convenient to control, by arranging the second sealing member 34 in the junction of motor shaft and vacuum furnace body 31 bottom hole, strengthen the sealing effectiveness of vacuum furnace body 31, make vacuum oven 3 vacuumizing effect good, production efficiency is high, and coating effects is good, obtained finished product good article rate is high.
The unnecessary Coating Materials of vacuum plating can be detached by vacuum pump 4 and drain, if do not reclaim unnecessary Coating Materials, not only can cause the waste of resource, also pollute the environment.As shown in figure 12, in the present embodiment, described film coating apparatus also includes condensate recycling device 7, described condensate recycling device 7 comprises the second body 71, the right-hand member sealing of the second body 71, second body 71 offers material inlet 72 and pneumatic outlet 73, described material inlet 72 is communicated with vacuum oven 3 by pipeline, described pneumatic outlet 73 is communicated with vacuum pump 4 by pipeline, also comprise condenser, condenser comprises the second prolong 74 being arranged at the second body 71 inside, the condensation end cap 75 be fixedly connected with the left end of the second prolong 74, the right wall of condensation end cap 75 and the left end of the second body 71 removably connect, the body of described second prolong 74 is provided with helicitic texture, the present embodiment reclaims unnecessary nano-coating material by the second prolong 74 condensation, unnecessary nano-coating material enters in the second body 71 from material inlet 72, meet the surface that cold wash is set in the second prolong 74, and can not suck in vacuum pump 4, material inlet 72 is opened in the lower right of the second body 71, pneumatic outlet 73 is opened in the upper left side of the second body 71, effective time that must extend the unnecessary stop of nano-coating material in tube body, further the rate of recovery must be improve.
In the present embodiment, described condenser also comprises the column 76 be fixedly connected with the left wall of condensation end cap 75, and column 76 offers deep cooling joint 77, and deep cooling joint 77 is provided with cooling water inlet and recirculation water outlet.
Above content is only preferred embodiment of the present utility model, for those of ordinary skill in the art, according to thought of the present utility model, all will change in specific embodiments and applications, this description should not be construed as restriction of the present utility model.
Claims (9)
1. a nano material vacuum plating unit, it is characterized in that: comprise the vapourizing furnace (1) for nano-coating material being flashed to gas, the pyrolyzer (2) of scission reaction is carried out to gas and product is carried out to the film coating apparatus of plated film, described film coating apparatus comprises vacuum oven (3), to the vacuum pump (4) vacuumized in vacuum oven (3) and to the force (forcing) pump pressurizeed in vacuum oven (3), described vacuum oven (3) is connected with vacuum pump (4) and force (forcing) pump respectively by pipeline, described vapourizing furnace (1), pipeline communication is passed through between pyrolyzer (2) and vacuum oven (3), pneumavalve (6) is also provided with between described pyrolyzer (2) and vacuum oven (3).
2. a kind of nano material vacuum plating unit according to claim 1, it is characterized in that: described vapourizing furnace comprises evaporation body of heater (11) and hermatic door (12), evaporator room (13) is provided with in described evaporation body of heater (11), interior hot-plate (14) is provided with in described evaporator room, described interior hot-plate (14) comprises plate body, be provided with heater strip (15) and the first prolong (16) in described plate body, the outside surface of described evaporation body of heater (11) is provided with outer hot-plate (17).
3. a kind of nano material vacuum plating unit according to claim 2, it is characterized in that: described plate body is made up of base plate (141) and cover plate (142), described cover plate (142) is provided with several the first slots (1421) be parallel to each other, be communicated with by the first arc groove (1422) between two adjacent the first slots (1421), in the first slot (1421) described in several and the first arc groove (1422) described in several, be provided with heater strip (15); Described base plate (141) is provided with several the second slots (1411) be parallel to each other, be communicated with by the second arc groove (1412) between two adjacent the second slots (1411), in the second slot (1411) described in several and the second arc groove (1412) described in several, be provided with the first prolong (16).
4. a kind of nano material vacuum plating unit according to claim 3, is characterized in that: described base plate (141) and cover plate (142) are aluminium alloy plate.
5. a kind of nano material vacuum plating unit according to claim 1, it is characterized in that: described pyrolyzer (2) comprises the first body (21), cracking room (22) is provided with in described first body (21), the outer setting of described first body (21) has zone of heating (23), and the outer setting of described zone of heating (23) has thermal insulation layer (24).
6. a kind of nano material vacuum plating unit according to claim 1, it is characterized in that: described pneumavalve (6) comprises valve body (61), the bottom of described valve body (61) is provided with inlet mouth (62), the valve gap (63) controlling inlet mouth (62) and open or close is provided with in described valve body (61), the outer setting of described valve body (61) has cylinder (64), the upper cover plate of described valve body (61) is provided with a through hole, axle sleeve (65) is provided with in described through hole, the first sealing member (66) is provided with in described axle sleeve (65), the piston rod (641) of described cylinder (64) is through axle sleeve (65) and the first sealing member (66), piston rod (641) stretches in valve body (61) and is fixedly connected with valve gap (63), the bottom of described piston rod (641) is provided with pressure ring (67), described pressure ring (67) is fixedly connected with valve gap (63), the outer wall of described piston rod (641) is arranged with corrugated tube (68).
7. a kind of nano material vacuum plating unit according to claim 1, it is characterized in that: described vacuum oven (3) comprises vacuum furnace body (31) and fire door, work hanger (32) is provided with in described vacuum furnace body (31), also comprise the motor (33) for driving described work hanger (32) to rotate, the bottom of described vacuum furnace body (31) is provided with a through hole, be provided with the second sealing member (34) in described through hole, the motor shaft of described motor (33) to drive with work hanger (32) through described through hole and the second sealing member (34) and is connected.
8. a kind of nano material vacuum plating unit according to claim 1, it is characterized in that: described film coating apparatus also includes condensate recycling device (7), described condensate recycling device (7) comprises the second body (71), the right-hand member sealing of the second body (71), second body (71) offers material inlet (72) and pneumatic outlet (73), described material inlet (72) is communicated with vacuum oven (3) by pipeline, described pneumatic outlet (73) is communicated with vacuum pump (4) by pipeline, also comprise condenser, condenser comprises the second prolong (74) being arranged at the second body (71) inside, the condensation end cap (75) be fixedly connected with the left end of the second prolong (74), the right wall of condensation end cap (75) and the left end of the second body (71) removably connect, the body of described second prolong (71) is provided with helicitic texture.
9. a kind of nano material vacuum plating unit according to claim 8, it is characterized in that: described condenser also comprises the column (76) be fixedly connected with the left wall of condensation end cap (75), column (76) offers deep cooling joint (77), and deep cooling joint (77) is provided with cooling water inlet and recirculation water outlet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520413494.6U CN204779779U (en) | 2015-06-16 | 2015-06-16 | Nano -material vacuum coating machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520413494.6U CN204779779U (en) | 2015-06-16 | 2015-06-16 | Nano -material vacuum coating machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204779779U true CN204779779U (en) | 2015-11-18 |
Family
ID=54519869
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520413494.6U Withdrawn - After Issue CN204779779U (en) | 2015-06-16 | 2015-06-16 | Nano -material vacuum coating machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN204779779U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104878345A (en) * | 2015-06-16 | 2015-09-02 | 广东易能纳米科技有限公司 | Nano-material vacuum coating machine |
| CN107881471A (en) * | 2017-11-24 | 2018-04-06 | 浙江琰大新材料有限公司 | A kind of high efficiency nano material vacuum coating machine |
| CN109023259A (en) * | 2018-09-28 | 2018-12-18 | 东莞市腹灵竞技电子有限公司 | Vacuum coating equipment |
-
2015
- 2015-06-16 CN CN201520413494.6U patent/CN204779779U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104878345A (en) * | 2015-06-16 | 2015-09-02 | 广东易能纳米科技有限公司 | Nano-material vacuum coating machine |
| CN107881471A (en) * | 2017-11-24 | 2018-04-06 | 浙江琰大新材料有限公司 | A kind of high efficiency nano material vacuum coating machine |
| CN107881471B (en) * | 2017-11-24 | 2019-04-30 | 深圳市宏佳誉科技开发有限公司 | A kind of high efficiency nano material vacuum coating machine |
| CN109023259A (en) * | 2018-09-28 | 2018-12-18 | 东莞市腹灵竞技电子有限公司 | Vacuum coating equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20151118 Effective date of abandoning: 20170804 |