CN204779378U - Automatic glaze device that soaks of pottery bowl base - Google Patents

Abstract

The utility model discloses an automatic glaze dipping device for a ceramic bowl blank, which comprises a bowl blank, a feeding conveyor belt, a discharging conveyor belt, a dipping glaze pool and a glaze dipping device, and the feeding conveyor belt and the discharging conveyor belt are distributed on both sides of the dipping glaze pool , the dipping device is installed above the dipping tank, the dipping device is a rotating dipping device, including brackets fixedly installed on both sides of the dipping tank, a shaft and a driving mechanism crossing above the dipping tank, the middle of the shaft is There are at least two cantilever arms, the movable end of the cantilever is provided with a suction cup, the output shaft end of the frequency conversion motor of the driving mechanism is fixedly installed with a small pulley, and one end of the shaft is equipped with a large pulley, and the belt connects the large pulley with the small pulley. The utility model has the advantages of simple structure, convenient operation, good glazing quality, high degree of automation and high efficiency, can effectively improve the production environment of workers, greatly reduce labor costs, and is worth popularizing in actual production. <b><sub /></b>

Description

Automatic glaze dipping device for ceramic bowl

technical field

The utility model relates to a daily-use ceramic bowl blank production equipment, in particular to an automatic glaze dipping device for a ceramic bowl blank.

Background technique

Usually the outer glaze and inner glaze of the ceramic bowl blank are made of different materials, and the glazing should be carried out separately. In order to prevent the outer glaze and inner glaze from mixing together and affecting the quality of the product, the current glazing process can only use manual dipping. Glazing is carried out on one side, and the production efficiency of manual dipping is low. At the same time, because fingers touch the green body during glazing, finger prints are left on the green body after glazing, which affects the glaze quality of the green body. In addition, due to the addition of various chemical materials in the glaze liquid, these chemical materials have a corrosive effect on the human body, and long-term manual glazing is harmful to the human body, and the work efficiency of manual glazing is extremely low, which is not conducive to automatic assembly line operations. In order to improve production efficiency, improve product quality, improve the production environment for workers, and reduce costs, etc., technicians have continuously improved the production technology and production equipment of daily-use ceramic bowl blanks, and developed an automatic glaze dipping device for ceramic bowl blanks. , the device has simple structure, convenient operation, good glazing quality, high degree of automation and high efficiency, can effectively improve the production environment of workers, greatly reduce labor costs, and is worth popularizing in actual production.

Utility model content

The purpose of the utility model is to provide a ceramic bowl blank automatic glaze dipping device for the deficiencies of the prior art. The device is simple in structure, easy to operate, good in glaze quality, high in automation and high in efficiency, and can effectively improve the production environment of workers. Greatly reduced labor costs.

The purpose of this utility model is achieved in this way, including the bowl blank, feeding conveyor belt, unloading conveyor belt, dipping glaze tank and dipping glaze device, the feeding conveyor belt and unloading conveyor belt are distributed on both sides of the dipping glaze pool, and the dipping glaze device is installed Above the dipping tank, the dipping device is a rotary dipping device, including a bracket, a shaft and a driving mechanism. The bracket is fixedly installed on both sides of the dipping tank and is higher than the dipping tank. The two ends across the top of the dipping tank are installed in the bearing seat. There are at least two cantilevers in the middle of the shaft. The cantilever structure is L-shaped. One end of the cantilever is fixed on the shaft, and the other end is provided with a suction cup. It includes a variable frequency motor, a belt, a large pulley and a small pulley, the large pulley is installed at one end of the shaft, the small pulley is fixedly installed with the output shaft end of the variable frequency motor, and the belt connects the large pulley with the small pulley.

In the utility model, a dipping glaze pool is set between the feeding conveyor belt and the unloading conveyor belt, and a rotatable glaze dipping device is arranged on the dipping glaze pool. The device is driven by a frequency conversion motor, and the frequency of the frequency conversion motor is adjusted to make the glaze dipping device rotate. The speed matches the conveying speed of the feeding conveyor belt and the unloading conveyor belt, ensuring that the process of feeding, glazing, and unloading is carried out continuously, with a high degree of automation, which can realize streamlined operations and high production efficiency; The cantilever with the suction cup absorbs the inner surface of the bowl blank for glazing, without directly contacting the outer surface of the bowl blank, the glaze is applied thoroughly, evenly, and no dead space is left, which ensures the quality of glazing; at the same time, this device prevents workers from directly contacting the glaze liquid, reducing the These chemical materials have a corrosive effect on the human body, which reduces the harm to the human body caused by manual dipping. The utility model is an automatic glazing device for ceramic bowl blanks with convenient operation, good glazing quality, high degree of automation and high efficiency, which can effectively improve the production environment of workers and greatly reduce labor costs.

Description of drawings

Fig. 1 is the overall structural representation of the utility model;

Fig. 2 is the A-A sectional view of the utility model;

In the figure: 1- bowl blank, 2- unloading conveyor belt, 3- blanking device, 4- dipping glaze tank, 5- shaft, 6- cantilever, 7- suction cup, 8- feeding conveyor belt, 9- bearing seat, 10 -support, 11-large belt pulley, 12-belt, 13-small belt pulley, 14-variable frequency motor.

Detailed ways

The utility model will be further described below in conjunction with the accompanying drawings, but the utility model is not limited in any way. Any changes or improvements made based on the teaching of the utility model all belong to the protection scope of the utility model.

As shown in Figures 1-2, the utility model includes a bowl blank 1, a feeding conveyor belt 8, a discharging conveyor belt 2, a glaze dipping tank 4 and a glaze dipping device, and the feeding conveyor belt 8 and the discharging conveyor belt 2 are distributed in the glaze dipping tank 4 The dipping device is installed above the dipping tank 4, the dipping device is a rotary dipping device, including a bracket 10, a shaft 5 and a driving mechanism, and the bracket 10 is fixedly installed on both sides of the dipping tank 4, and the height The bearing seat 9 is fixedly installed on the dipping tank 4 and the bracket 10, and the shaft 5 is installed in the bearing seat 9 across the two ends above the dipping tank 4. At least two cantilevers 6 are arranged in the middle of the shaft 5 in the circumferential direction, and the cantilever 6 The structure is L-shaped. One end of the cantilever is fixed on the shaft, and the other end is provided with a suction cup. The driving mechanism includes a frequency conversion motor 14, a belt 12, a large pulley 11 and a small pulley 13. The large pulley 13 is installed on one end of the shaft 5. Small pulley 13 is fixedly installed with variable frequency motor 14 output shaft ends, and belt 12 is connected with large pulley 11 and small pulley 13.

The utility model is provided with a dipping glaze pool 4 between the feeding conveyor belt 8 and the unloading conveyor belt 2, and a bracket 10 is arranged on both sides of the dipping glaze pool 4, and a shaft 5 with an L-shaped cantilever 6 is installed on the bracket 10, and the cantilever The free end of 6 is installed sucker 7 again, drives cantilever 6 to rotate through frequency conversion motor 14, adjusts the frequency of frequency conversion motor 14, makes the speed of cantilever 6 rotation match with the conveying speed of loading conveyor belt 8 and discharge conveyor belt 2, cantilever 6 When it rotates to the point of contact with the feeding conveyor belt 8, it can just suck up the bowl blank 1, suck the bowl blank 1 and continue to rotate, and pass through the dipping pool 4. The outer surface of the bowl blank 1 is in contact with the glaze liquid to achieve the purpose of glazing. When the cantilever 6 When continuing to rotate, the bowl blank 1 breaks away from the dipping tank 4, and is placed on the discharge conveyor belt 2 and sent to the next process. So far, the glazing process of the outer surface of a bowl blank 1 is completed, and then the glazing of the next bowl blank 1 is continued.

Further, the outer diameter of the largest part of the suction cup 7 is 5mm smaller than the outer diameter of the largest part of the bowl blank 1, which not only ensures that the suction cup can smoothly pick up the bowl blank 1, but also has a good sealing effect with the inner surface of the bowl blank 1, avoiding The glaze liquid enters into the inner surface of the bowl blank 1 during the glaze dipping process.

Further, in order to make the glazed bowl blank 1 get away from the suction cup 7 smoothly, a blanking device 3 is provided at the contact position between the discharge conveyor belt 2 and the dipping tank 4 .

Further, in order to prevent the glaze liquid at the bottom of the glazed bowl blank 1 from contaminating the surrounding people and other facilities, the bottom of the bowl blank 1 needs to be wiped clean. There is a bottom wiping device.

Further, in order to make the bowl base 1 to be glazed run more stably along with the feeding conveyor belt 8 , it is necessary to set a bowl holder on the feeding conveyor belt 8 .

Claims (5)

1. a ceramic bowl base automatic infiltration glaze device, comprise a bowl base (1), material loading travelling belt (8), discharge conveyer (2), leaching glaze pond (4) and leaching glaze device, described material loading travelling belt (8) and discharge conveyer (2) are distributed in the both sides of leaching glaze pond (4), described leaching glaze device is arranged on the top of leaching glaze pond (4), it is characterized in that: described leaching glaze device is for rotating leaching glaze device, comprise support (10), axle (5) and driving mechanism, support (10) is fixedly mounted on the both sides of leaching glaze pond (4), and higher than leaching glaze pond (4), described support (10) fixedly mounts bearing support (9), described axle (5) passes across leaching glaze pond (4) top, two ends are arranged in bearing support (9), the middle part circumference of described axle (5) is provided with at least two cantilevers (6), described cantilever (6) structure is L-shaped, one end of described cantilever (6) is fixedly installed on axle (5), the other end is provided with sucker (7), described driving mechanism comprises variable-frequency motor (14), belt (12), large belt wheel (11) and small pulley (13), described large belt wheel (13) is arranged on one end of axle (5), described small pulley (13) and variable-frequency motor (14) output shaft end fixedly mount, large belt wheel (11) is connected with small pulley (13) by described belt (12).

2. a kind of ceramic bowl base automatic infiltration glaze device according to claim 1, is characterized in that: the external diameter 5mm less of the external diameter of bowl base (1) maximum of described sucker (7) maximum.

3. a kind of ceramic bowl base automatic infiltration glaze device according to claim 1, is characterized in that: described discharge conveyer (2) is provided with device of moulding adobe blocks (3) with leaching glaze pond (4) contact site.

4. a kind of ceramic bowl base automatic infiltration glaze device according to claim 1, is characterized in that: described discharge conveyer (2) is provided with leaching glaze pond (4) contact site and wipes device at the bottom of base.

5. a kind of ceramic bowl base automatic infiltration glaze device according to claim 1, is characterized in that: described material loading travelling belt (8) is provided with bowl care.