CN204752340U - Magnetic field, electromagnetic field and ultrasonic wave be anti fouling device in coordination - Google Patents

Magnetic field, electromagnetic field and ultrasonic wave be anti fouling device in coordination Download PDF

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Publication number
CN204752340U
CN204752340U CN201520427826.6U CN201520427826U CN204752340U CN 204752340 U CN204752340 U CN 204752340U CN 201520427826 U CN201520427826 U CN 201520427826U CN 204752340 U CN204752340 U CN 204752340U
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China
Prior art keywords
circuit unit
electromagnetic field
ultrasonic
ultrasonic wave
pipe
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Expired - Fee Related
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CN201520427826.6U
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Chinese (zh)
Inventor
吴立春
何军
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NINGXIA TIANYI ENERGY-SAVING ENVIRONMENTAL PROTECTION TECHNOLOGY Co Ltd
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NINGXIA TIANYI ENERGY-SAVING ENVIRONMENTAL PROTECTION TECHNOLOGY Co Ltd
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Priority to CN201520427826.6U priority Critical patent/CN204752340U/en
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Abstract

The utility model relates to a circulating water electromagnetism scale control technique especially relates to a magnetic field, electromagnetic field and ultrasonic wave be anti fouling device in coordination. The device mainly comprises treater, controller, and the electromagnetic field input links to each other through electromagnetic field output lead with the controller output end, and the ultrasonic wave input links to each other its characterized in that with the controller output end through ultrasonic wave output cable wire: the treater is by the flange, the pipe, the protective housing, the electromagnetic field input terminal, the ultrasonic wave input terminal, an ultrasonic transducer, load coil, the magnetic core, the connection piece is constituteed, the welding of pipe both ends has two flanges, pipe outside middle part forms load coil with cable ringing, ultrasonic transducer pass through the trompil of pipe outside middle part with ultrasonic transducer welding installation on the pipe, the controller passes through load coil and ultrasonic transducer, with the electromagnetic field, the magnetism field interactions that ultrasonic wave and magnetic core produced, the efficiency of the scale control scale removal is improved, energy saving and environmental protection.

Description

Magnetic field, electromagnetic field and ultrasonic synergistic scale prevention device
Technical field
The utility model relates to a kind of recirculated water electromagnetism preventing fouling, particularly relates to a kind of magnetic field, electromagnetic field and ultrasonic synergistic scale prevention device.
Background technology
Tradition descaling method mainly contains mechanical descaling and chemical cleaning, each industry has oneself snaking mode, but its mode mainly contains on-line continuous snaking and off-line shut-down snaking two class, the traditional method of on-line continuous snaking has injects Scale inhibitors method, Coating Method, permanent magnet method, electromagnetic method and high-frequency method.Wherein Scale inhibitors method needs to inject continuously, and each consumption is difficult to hold, bad during scaling effect fashion; Coating Method is high and expensive to coating process requirement, if the processing requirement of not reaching, can cause Paint Falling, not have anti-scaling action; Then three kinds of methods are because cost is high or performance difficulty, therefore can not solving practical problems effectively.Off-line shut-down snaking is usually stop work in unscheduled shutdown, device local or carry out under each equipment switching condition, and the various means that tradition adopts, as high-pressure water jet (mechanical snaking method) and chemical (chemical snaking method) etc., also only
Be cure the symptoms, not the disease, not only cause impact to production, unscheduled costs, erosion corrosion equipment, Polluted area environment, infringement workers ' health etc. can be increased simultaneously.On Line Foul Removing Technology will be main development direction from now on.
Ultrasonic technique is one of current techique based on physics, electronics, machinery and material.At present, the application of ultrasonic technique has been deep into the every field of social life.Ultrasonic technique is completed by the physical process of the generation of sound wave, propagation and reception, and its applied research launches in conjunction with the monopolizing characteristic of ultrasonic wave just.Because ultrasonic for scale prevention and removal is mainly by the physical action of cavitation effect, so make passivation on line scale removal become possibility, this not only can enhance productivity, and also has very important meaning to environmental protection.
In the seventies in last century, having there is electromagnetic treatment research boom in the states such as USSR (Union of Soviet Socialist Republics), the U.S. and Japan, achieves abundant achievement in research and developed large-scale electromagnetic treatment equipment, in the process of antiscale research, find that electromagnetic treatment also can play scale removal effect.In recent years, along with the progress of technology, electromagnetic water treatment technology is greatly developed, and the antiscaling and descaling device of some high-frequency high-powers is developed in succession, and the application of electromagnetic water treatment technology is more and more extensive.
In order to obtain better treatment effect, the mixing of two or more technology is worked in coordination with becomes the new research and development direction of physical field Anti-fouling Technology.
By market survey, device fabrication producer permanent magnetic field, electromagnetic field and ultrasonic technology being worked in coordination with antiscaling, descaling does not almost have, and the technology of this respect is almost blank.
For above technology and market problem, permanent magnetic field, electromagnetic field and ultrasonic technology are worked in coordination with antiscale, by the combination of three kinds of physical fields, strengthen the influence power of physical field to process water body, improve antiscaling, descaling efficiency.
Summary of the invention
The utility model is for above technical problem, and concrete summary of the invention is as follows:
This device is primarily of treater 10, controller 20 forms, electromagnetic field input terminus 14 is connected by electromagnetic field output lead 51 with controller output end 225, ultrasonic wave input terminus 19 is connected by ultrasonic wave output cable wire 52 with controller output end 229, it is characterized in that: treater is by flange 11, pipe 12, protective shell 13, electromagnetic field input terminal 14, ultrasonic wave input terminal 19, ultrasonic transducer 18, load coil 17, magnetic core 15, connection piece 16 forms, pipe two ends are welded with two flanges 11, pipe 12 outer Middle face electricity consumption cable is wound load coil 17, ultrasonic transducer 18 by the outer middle side part perforate of pipe by ultrasonic transducer 18 welded and installed on pipe, load coil 17 and the outer of ultrasonic transducer 18 are with drum-shaped protective shell 13, protective shell there are respectively electromagnetic field input terminus 14 and ultrasonic wave input terminal 19, load coil 17 is connected to electromagnetic field input terminus 14, ultrasonic transducer 18 is connected to ultrasonic wave input terminal 19, electromagnetic field input terminus 14 and ultrasonic wave input terminus 19 are positioned at protective shell 13 side, magnetic core 15 is positioned at pipe central position, there is connection piece 16 at magnetic core 15 two ends, magnetic core 15 is weldingly fixed on tube wall two ends by connection piece 16.
Further, described controller forms by host system 21 with from system 22, and host system 21 is connected by communicating circuit unit 216 with from system 22.
Further, the host system 21 of controller is made up of key circuit unit 211, LCD display circuit unit 212, master microprocessor circuit unit 213, communicating circuit unit 216, key circuit unit 211, LCD display circuit unit 212, communicating circuit unit 216, be connected with master microprocessor circuit unit 211 respectively.
Further, from system 22, be by from micro-processor interface circuit unit 221,
PWM photoelectric isolating circuit unit 222, PWM drive circuit unit 223, PWM power amplifier unit 224, PWM power amplifier output terminal 225,
SPWM photoelectric isolating circuit unit 226, SPWM drive circuit unit 227, SPWM power amplifier unit 228, SPWM power amplifier output terminal 229,2220-amplifier power supply circuit unit form.
Further, the host system 21 of controller 20, required parameter is inputted by key circuit unit 211 and LCD display circuit unit 212, master microprocessor circuit unit 213 is according to input parameter, pass through computed in software, output control signals to communicating circuit unit 216, again to from system 22 from micro-processor interface circuit unit 221, from micro-processor interface circuit unit 221 output pwm signal to PWM photoelectric isolating circuit unit 222, to PWM drive circuit unit 223, carry out power magnification to PWM power amplifier unit 224 again, amplifier power supply circuit unit 2220, suitable voltage of supply is provided, by suitable pwm signal, by hertzian wave output lead 51 signal to be delivered to the hertzian wave input terminus 14 on treater 10 by PWM power amplifier output terminal 225, delivering to load coil 17, alternation variable frequency magnetic field is produced in load coil 17, acted in water body by pipe 12.
Further, the host system 21 of controller 20, required parameter is inputted by key circuit unit 211 and LCD display circuit unit 212, master microprocessor circuit unit 213 is according to input parameter, pass through computed in software, output control signals to communicating circuit unit 216, again to from system 22 from micro-processor interface circuit unit 221, SPWM signal is exported to SPWM photoelectric isolating circuit cell S 226 from micro-processor interface circuit unit 221, to SPWM drive circuit unit B227, carry out power magnification to SPWM power amplifier unit 228 again, amplifier power supply circuit unit 2220, suitable voltage of supply is provided, by suitable SPWM signal, by ultrasonic wave output lead 52 signal to be delivered to the ultrasonic wave input terminus 19 on treater 10 by SPWM power amplifier output terminal 229, deliver to ultrasonic transducer 18 again, by ul-trasonic irradiation in water body.
Further, the operating frequency of described load coil 17 is 5kHz-25kHz.
Further, the operating frequency of described ultrasonic transducer 16 is 15kHz-35kHz.
Further, the length of described magnetic core 15 is equal with the length of pipe, and magnetic core 15 is bar-shaped permanent magnet, and magnetic core 15 top becomes water conservancy diversion shape, and connection piece is embedded in the end of magnetic core 15, and is soldered in the middle of pipe 15.
Further, magnetic core 15 material is neodymium iron boron.
Further, the length of connection piece 16 is identical with pipe 12 internal diameter, and between width 8mm-50mm, thickness is 2mm-4mm, and material is stainless steel.
Technique effect:
The advantage of this utility model:
1. this utility model uses permanent magnetic field, electromagnetism and ultrasonic synergistic antiscale, improves antiscaling, descaling efficiency with the antiscale of single use electromagnetism or ultrasonic scale prevention.
2. this device in use can not only scale removal and can molten dirt, substantially increases antiscale, descale effect, and employs Dual System Design, improve the reliability of system.
3. this plant automation degree high, install and use more convenient.
4. this utility model uses permanent magnetic field, electromagnetism and ultrasonic synergistic antiscale, belongs to the environmental protection of physical oil production technical energy saving.
Accompanying drawing explanation
Accompanying drawing 1 is magnetic field, electromagnetic field and ultrasonic synergistic scale prevention device schematic diagram
Accompanying drawing 2 is magnetic field, electromagnetic field and ultrasonic synergistic scale prevention device controller fundamental diagram
Accompanying drawing 3 is magnetic field, electromagnetic field and ultrasonic synergistic scale prevention device magnetic core scheme of installation
Description of reference numerals:
10-treater, 11-flange, 12-pipe, 13-protective shell, 14-electromagnetic field input terminus, 15-magnetic core, 16-connection piece, 17-load coil, 18-ultrasonic transducer 19-ultrasonic wave input terminus;
20-controller,
21-host system, 211-key circuit unit, 212-LCD display circuit unit, 213-master microprocessor circuit unit, 216-communicating circuit unit.
22-from system, 221-from micro-processor interface circuit unit,
222-PWM photoelectric isolating circuit unit, 223-PWM drive circuit unit, 224-PWM power amplifier unit, 225-PWM power amplifier output terminal,
226-SPWM photoelectric isolating circuit unit, 227-SPWM drive circuit unit, 228-SPWM power amplifier unit, 229-SPWM power amplifier output terminal,
2220-amplifier power supply circuit unit,
41-master slave system power circuit unit
51-electromagnetic field output cable wire, 52-ultrasonic wave output cable wire.
Embodiment
In order to make the purpose of this utility model, technical scheme and advantage clearly understand, below in conjunction with drawings and Examples, the utility model is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the utility model, and be not used in restriction the utility model.
1 be described by reference to the accompanying drawings: this device is primarily of treater 10, controller 20 forms, electromagnetic field input terminus 14 is connected by electromagnetic field output lead 51 with controller output end 225, ultrasonic wave input terminus 19 is connected by ultrasonic wave output cable wire 52 with controller output end 229, it is characterized in that: treater is by flange 11, pipe 12, protective shell 13, electromagnetic field input terminal 14, ultrasonic wave input terminal 19, ultrasonic transducer 18, load coil 17, magnetic core 15, connection piece 16 forms, pipe two ends are welded with two flanges 11, pipe 12 outer Middle face electricity consumption cable is wound load coil 17, ultrasonic transducer 18 by the outer middle side part perforate of pipe by ultrasonic transducer 18 welded and installed on pipe, load coil 17 and the outer of ultrasonic transducer 18 are with drum-shaped protective shell 13, protective shell there are respectively electromagnetic field input terminus 14 and ultrasonic wave input terminal 19, load coil 17 is connected to electromagnetic field input terminus 14, ultrasonic transducer 18 is connected to ultrasonic wave input terminal 19, electromagnetic field input terminus 14 and ultrasonic wave input terminus 19 are positioned at protective shell 13 side, magnetic core 15 is positioned at pipe central position, there is connection piece 16 at magnetic core 15 two ends, magnetic core 15 is weldingly fixed on tube wall two ends by connection piece 16.
The making processes of above-mentioned load coil is as follows: by the paired cable line of 1.5 square millimeters, is wound on pipe 11 outer wall, and 10 to 150 circles, form load coil 17, load coil 17 two ends are connected to electromagnetic field input terminus 14 on protective shell.
2 be described by reference to the accompanying drawings: described controller forms by host system 21 with from system 22, host system 21 is connected by communicating circuit unit 216 with from system 22.
Further, the host system 21 of controller is made up of key circuit unit 211, LCD display circuit unit 212, master microprocessor circuit unit 213, communicating circuit unit 216, key circuit unit 211, LCD display circuit unit 212, communicating circuit unit 216, be connected with master microprocessor circuit unit 211 respectively.
Further, from system 22, be by from micro-processor interface circuit unit 221,
PWM photoelectric isolating circuit unit 222, PWM drive circuit unit 223, PWM power amplifier unit 224, PWM power amplifier output terminal 225,
SPWM photoelectric isolating circuit unit 226, SPWM drive circuit unit 227, SPWM power amplifier unit 228, SPWM power amplifier output terminal 229,2211-amplifier power supply circuit unit form.
Further, the host system 21 of controller 20, required parameter is inputted by key circuit unit 211 and LCD display circuit unit 212, master microprocessor circuit unit 213 is according to input parameter, pass through computed in software, output control signals to communicating circuit unit 216, again to from system 22 from micro-processor interface circuit unit 221, from micro-processor interface circuit unit 221 output pwm signal to PWM photoelectric isolating circuit unit 222, to PWM drive circuit unit 223, carry out power magnification to PWM power amplifier unit 224 again, amplifier power supply circuit unit 2220, suitable voltage of supply is provided, by suitable pwm signal, by hertzian wave output lead 51 signal to be delivered to the hertzian wave input terminus 14 on treater 10 by PWM power amplifier output terminal 225, delivering to load coil 17, alternation variable frequency magnetic field is produced in load coil 17, acted in water body by pipe 12.
Further, the host system 21 of controller 20, required parameter is inputted by key circuit unit 211 and LCD display circuit unit 212, master microprocessor circuit unit 213 is according to input parameter, pass through computed in software, output control signals to communicating circuit unit 216, again to from system 22 from micro-processor interface circuit unit 221, SPWM signal is exported to SPWM photoelectric isolating circuit cell S 226 from micro-processor interface circuit unit 221, to SPWM drive circuit unit B227, carry out power magnification to SPWM power amplifier unit 228 again, amplifier power supply circuit unit 2220, suitable voltage of supply is provided, by suitable SPWM signal, by ultrasonic wave output lead 52 signal to be delivered to the ultrasonic wave input terminus 19 on treater 10 by SPWM power amplifier output terminal 229, deliver to ultrasonic transducer 18 again, by ul-trasonic irradiation in water body.
Further, the operating frequency of described load coil 17 is 5kHz-25kHz.
Further, the operating frequency of described ultrasonic transducer 16 is 15kHz-35kHz.
3 be described by reference to the accompanying drawings:
The length of magnetic core 15 is equal with the length of pipe, and magnetic core 15 is bar-shaped permanent magnet, and magnetic core 15 top becomes water conservancy diversion shape, and connection piece is embedded in the end of magnetic core 15, and is soldered in the middle of pipe 15.
Further, magnetic core 15 material is neodymium iron boron.
Further, the length of connection piece 16 is identical with pipe 12 internal diameter, and between width 8 millimeters to 50 millimeters, thickness is 2 millimeters to 4 millimeters, and material is stainless steel.

Claims (8)

1. a magnetic field, electromagnetic field and ultrasonic synergistic scale prevention device, this device is primarily of treater, controller forms, electromagnetic field input terminus is connected by electromagnetic field output lead with controller output end, ultrasonic wave input terminus is connected by ultrasonic wave output cable wire with controller output end, it is characterized in that: treater is by flange, pipe, protective shell, electromagnetic field input terminal, ultrasonic wave input terminal, ultrasonic transducer, load coil, magnetic core, connection piece forms, pipe two ends are welded with two flanges, load coil is wound with cable in the middle part of outer tube, ultrasonic transducer by the outer middle side part perforate of pipe by ultrasonic transducer welded and installed on pipe, load coil and the outer of ultrasonic transducer are with drum-shaped protective shell, protective shell there are respectively electromagnetic field input terminus and ultrasonic wave input terminal, load coil is connected to electromagnetic field input terminus, ultrasonic transducer is connected to ultrasonic wave input terminal, electromagnetic field input terminus and ultrasonic wave input terminus are positioned at protective shell side, magnetic core is positioned at pipe central position, there is connection piece at magnetic core two ends, magnetic core is weldingly fixed on tube wall two ends by connection piece.
2. magnetic field according to claim 1, electromagnetic field and ultrasonic synergistic scale prevention device, it is characterized in that: described controller forms by host system with from system, host system is connected by communicating circuit unit with from system.
3. magnetic field according to claim 1 and 2, electromagnetic field and ultrasonic synergistic scale prevention device, it is characterized in that: the host system of described controller is made up of key circuit unit, LCD display circuit unit, master microprocessor circuit unit, communicating circuit unit, key circuit unit, LCD display circuit unit, communicating circuit unit, be connected with master microprocessor circuit unit respectively.
4. electromagnetic field according to claim 1 and 2 and ultrasonic synergistic scale prevention device, it is characterized in that: described controller from system, be by from micro-processor interface circuit unit, PWM photoelectric isolating circuit unit, PWM drive circuit unit, PWM power amplifier unit, PWM power amplifier output terminal;
SPWM photoelectric isolating circuit unit, SPWM drive circuit unit, SPWM power amplifier unit, SPWM power amplifier output terminal, amplifier power supply circuit unit forms;
The host system of described controller, parameter needed for being inputted by key circuit unit and LCD display circuit unit, master microprocessor circuit unit is according to input parameter, output control signals to communicating circuit unit, again to from system from micro-processor interface circuit unit, from micro-processor interface circuit unit output pwm signal to PWM photoelectric isolating circuit unit, to PWM drive circuit unit, carry out power magnification to PWM power amplifier unit again, amplifier power supply circuit unit, suitable voltage of supply is provided, by suitable pwm signal, by hertzian wave output lead signal to be delivered to the hertzian wave input terminus on treater by PWM power amplifier output terminal, delivering to load coil, alternation variable frequency magnetic field is produced in load coil,
The host system of described controller, parameter needed for being inputted by key circuit unit and LCD display circuit unit, master microprocessor circuit unit is according to input parameter, output control signals to communicating circuit unit, again to from system from micro-processor interface circuit unit, SPWM signal is exported to SPWM photoelectric isolating circuit unit from micro-processor interface circuit unit, to SPWM drive circuit unit, carry out power magnification to SPWM power amplifier unit again, amplifier power supply circuit unit, suitable voltage of supply is provided, by suitable SPWM signal, by ultrasonic wave output lead signal to be delivered to the ultrasonic wave input terminus on treater by SPWM power amplifier output terminal, deliver to ultrasonic transducer again.
5. magnetic field according to claim 1, electromagnetic field and ultrasonic synergistic scale prevention device, is characterized in that: the operating frequency of described load coil is 5kHz-25kHz.
6. magnetic field according to claim 1, electromagnetic field and ultrasonic synergistic scale prevention device, is characterized in that: the operating frequency of described ultrasonic transducer is 15kHz-35kHz.
7. magnetic field according to claim 1, electromagnetic field and ultrasonic synergistic scale prevention device, it is characterized in that: the length of described magnetic core is equal with the length of pipe, magnetic core is bar-shaped permanent magnet, magnetic core top becomes water conservancy diversion shape, connection piece is embedded in the end of magnetic core, and be soldered in the middle of pipe, core material is neodymium iron boron.
8. magnetic field according to claim 1, electromagnetic field and ultrasonic synergistic scale prevention device, is characterized in that: the length of connection piece is identical with ips, and between width 8 millimeters to 50 millimeters, thickness is 2 millimeters to 4 millimeters, and material is stainless steel.
CN201520427826.6U 2015-06-20 2015-06-20 Magnetic field, electromagnetic field and ultrasonic wave be anti fouling device in coordination Expired - Fee Related CN204752340U (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106322114A (en) * 2016-10-17 2017-01-11 广汉市思科信达科技有限公司 Viscosity-reduction anti-scaling device for oil pipeline
CN106838620A (en) * 2016-12-26 2017-06-13 广汉市思科信达科技有限公司 A kind of petroleum pipeline viscosity reduction scale prevention device
RU2641822C1 (en) * 2017-01-09 2018-01-22 Федеральное государственное бюджетное образовательное учреждение высшего образования "Кубанский государственный аграрный университет имени И.Т. Трубилина" Method of reagent-free water treatment
CN108275787A (en) * 2018-03-15 2018-07-13 西安工程大学 A kind of scale inhibition equipment
CN113218236A (en) * 2021-05-18 2021-08-06 江西木之歌装饰工程有限公司 Hot-water heating pipeline scale removal device convenient to wash
CN115930203A (en) * 2022-03-11 2023-04-07 南京汉瑞微波通信有限公司 Fluid descaling equipment

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106322114A (en) * 2016-10-17 2017-01-11 广汉市思科信达科技有限公司 Viscosity-reduction anti-scaling device for oil pipeline
CN106838620A (en) * 2016-12-26 2017-06-13 广汉市思科信达科技有限公司 A kind of petroleum pipeline viscosity reduction scale prevention device
RU2641822C1 (en) * 2017-01-09 2018-01-22 Федеральное государственное бюджетное образовательное учреждение высшего образования "Кубанский государственный аграрный университет имени И.Т. Трубилина" Method of reagent-free water treatment
CN108275787A (en) * 2018-03-15 2018-07-13 西安工程大学 A kind of scale inhibition equipment
CN108275787B (en) * 2018-03-15 2021-02-02 西安工程大学 Scale inhibition equipment
CN113218236A (en) * 2021-05-18 2021-08-06 江西木之歌装饰工程有限公司 Hot-water heating pipeline scale removal device convenient to wash
CN115930203A (en) * 2022-03-11 2023-04-07 南京汉瑞微波通信有限公司 Fluid descaling equipment

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Termination date: 20160620