CN204746701U - Intelligence hub spraying device - Google Patents
Intelligence hub spraying device Download PDFInfo
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- CN204746701U CN204746701U CN201520425482.5U CN201520425482U CN204746701U CN 204746701 U CN204746701 U CN 204746701U CN 201520425482 U CN201520425482 U CN 201520425482U CN 204746701 U CN204746701 U CN 204746701U
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- slide unit
- spray gun
- horizontal synchronization
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- synchronization band
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Abstract
The utility model discloses an intelligence hub flush coater, including flush coater and detection control apparatus, detection control apparatus is located the place ahead of flush coater, the flush coater includes the frame, the device is spouted to the side and the device is spouted on the top, the side is spouted the device setting and in the side of frame, is pushed up and spout the top of device setting in the frame, detection control apparatus is including detecting support body, photoelectric switch group and PLC controller, the testing stand position sets up photoelectric switch group in the place ahead of frame on the measuring support body, the device is spouted to PLC controller and photoelectric switch group, side, the top is spouted the device and is linked to each other, and the device is spouted to the detected signal and the control side of receiving the transmission of photoelectric switch group, device work is spouted on the top. Utilize the utility model discloses an intelligent recognition hub size can be realized to the flush coater, carries out the spraying according to the hub size to the hub.
Description
Technical field
The utility model belongs to automotive hub spraying field, particularly a kind of intelligent wheel hub spray equipment.
Background technology
Automotive hub is one of important parts of automobile.Also there is larger gap in middle-small size steam wheel hub manufacturing enterprise of China and outer wheel hub manufacturing enterprise of state.For automotive hub spraying, quite a few local enterprise still adopts traditional hand spray mode.Mainly there is following point in this mode: one is that painting quality is not high, and the thickness that sprays paint is difficult to accurate control; Two is that automaticity is low, and production efficiency is low, can not adapt to the requirement of large-scale production; Three is constitute a threat to the healthy of workman, does not meet the theory that people-oriented; Four is that utilization rate of spraying paint is not high, is a kind of waste to spraying paint.
Along with the transition and upgrade of automobile industry, a part of automotive hub manufacturing enterprise starts the solution of seeking wheel hub automatic coating.Some enterprises have employed easy automatic spraying machine, but this flush coater can not detect the size of wheel hub, thus can not set corresponding spraying profile according to the size of wheel hub, and spraying effect is not good.Some large enterprises have employed multi-freedom joint humanoid robot and spray wheel hub.This robot controlling is complicated, maintenance difficulty, and cost is about hundreds of thousands unit, makes many medium-sized and small enterprises be difficult to bear.
Therefore automotive hub spraying needs one to ensure coating quality, and frame for movement is simple, and it is convenient to control, lower-cost intelligent wheel hub flush coater.But there is no associated description in prior art.
Utility model content
The technical problem that the utility model solves is to provide a kind of intelligent wheel hub spray equipment.
The technical solution realizing the utility model object is: a kind of intelligent wheel hub spray equipment, comprise flush coater and detection control apparatus, described detection control apparatus is positioned at the front of flush coater, described flush coater comprises frame, side-spraying device and top spray device, described side-spraying device is arranged on the side of frame, and top spray device is arranged on the top of frame; Described detection control apparatus comprises detection support body, optoelectronic switch group and PLC, described testing stand body is positioned at the front of frame, detect on support body and optoelectronic switch group is set, described PLC is connected with optoelectronic switch group, side-spraying device, top spray device, receives the detection signal of optoelectronic switch group transmission and controls side-spraying device, the work of top spray device.
Described side-spraying device comprises horizontal synchronization band slide unit, vertical Timing Belt slide unit, slide unit connecting plate, first spray gun connecting plate, first spray gun, first motor and the second motor, wherein horizontal synchronization band slide unit is horizontally fixed on the side of frame, be vertically fixed on horizontal synchronization band slide unit with the vertical Timing Belt slide unit of horizontal plane by slide unit connecting plate, the vertical plate of the first spray gun connecting plate is fixed on vertical Timing Belt slide unit, the level board of the first spray gun connecting plate arranges the first spray gun, one end of horizontal synchronization band slide unit arranges the first motor, one end of vertical Timing Belt slide unit arranges the second motor, vertical Timing Belt slide unit under the drive of the first motor along the horizontal slip of horizontal synchronization band slide unit, first spray gun moves along on vertical Timing Belt slide unit vertical direction under the drive of the second motor.
Described top spray device comprises the second horizontal synchronization band slide unit, the second spray gun connecting plate, the second spray gun and the 3rd motor, wherein the second horizontal synchronization band slide unit is fixed on the top of frame, the level board of the second spray gun connecting plate is fixed on horizontal synchronization band slide unit, second spray gun is fixed on the vertical plate of the second spray gun connecting plate, one end of second horizontal synchronization band slide unit arranges the 3rd motor, and the second spray gun can move in the horizontal direction along Timing Belt slide unit under the drive of the 3rd motor.
Described detection control apparatus also comprises three travel switches, one of them travel switch is positioned at one end of horizontal synchronization band slide unit, a travel switch is positioned at one end of vertical Timing Belt slide unit, a travel switch is positioned at one end of the second horizontal synchronization band slide unit, and above-mentioned three travel switches are all connected with PLC.
Optoelectronic switch group comprises some optoelectronic switches, and above-mentioned optoelectronic switch is positioned at the both sides detecting support body, and the optoelectronic switch of every side is all vertically arranged in straight line.
Compared with prior art, its remarkable advantage is the utility model: 1) intelligent wheel hub spray equipment of the present utility model is by adopting rectangular coordinate manipulative form, make flush coater trajectory planning simple, control convenient, cost is lower; 2) intelligent wheel hub spray equipment of the present utility model adopts the structure of toothed belt transmission, and make spray gun motion process steady, transmission accuracy improves, and coating quality is good; 3) intelligent wheel hub spray equipment of the present utility model utilizes optoelectronic switch set detecting device, can measure the size of wheel hub, can spray according to hub size, achieves intelligence spraying, has saved manpower, avoided the waste of coating; 4) intelligent wheel hub spray equipment of the present utility model adopts PLC to control, and motor drives, and flush coater can realize full automatic working, improves operating efficiency and coating quality.
Below in conjunction with accompanying drawing, the utility model is described in further detail.
Accompanying drawing explanation
Fig. 1 is intelligent wheel hub spray equipment structural representation of the present utility model.
Fig. 2 is intelligent wheel hub flush coater structural representation.
Fig. 3 is that optoelectronic switch group arranges schematic diagram.
Fig. 4 is spraying method control flow chart of the present utility model.
Detailed description of the invention
The intelligent wheel hub spray equipment of one of the present utility model as shown in Figure 1, comprise flush coater I and detection control apparatus II, described detection control apparatus II is positioned at the front of flush coater I, described flush coater I comprises frame 1, side-spraying device and top spray device, described side-spraying device is arranged on the side of frame 1, and top spray device is arranged on the top of frame; Described detection control apparatus II comprises detection support body 13, optoelectronic switch group and PLC, described detection support body 13 is positioned at the front of frame 1, detect on support body 13 and optoelectronic switch group 14 is set, described PLC is connected with optoelectronic switch group 14, side-spraying device, top spray device, receives the detection signal of optoelectronic switch group 14 transmission and controls side-spraying device, the work of top spray device.
Intelligence wheel hub flush coater structural representation as shown in Figure 2, described side-spraying device comprises horizontal synchronization band slide unit 2, vertical Timing Belt slide unit 3, slide unit connecting plate 4, first spray gun connecting plate 5, first spray gun 6, first motor 7 and the second motor 8, wherein horizontal synchronization band slide unit 2 is horizontally fixed on the side of frame 1, be vertically fixed on horizontal synchronization band slide unit 2 with the vertical Timing Belt slide unit 3 of horizontal plane by slide unit connecting plate 4, the vertical plate of the first spray gun connecting plate 5 is fixed on vertical Timing Belt slide unit 3, the level board of the first spray gun connecting plate 5 is arranged the first spray gun 6, one end of horizontal synchronization band slide unit 2 arranges the first motor 7, one end of vertical Timing Belt slide unit 3 arranges the second motor 8, vertical Timing Belt slide unit 3 under the drive of the first motor 7 along the horizontal slip of horizontal synchronization band slide unit 2, first spray gun 6 moves along on vertical Timing Belt slide unit 3 vertical direction under the drive of the second motor 8.First spray gun 6 can move in the horizontal and vertical directions along Timing Belt slide unit under the drive of the first motor 7 and the second motor 8.
Described top spray device comprises the second horizontal synchronization band slide unit 9, second spray gun connecting plate 10, second spray gun 11 and the 3rd motor 12, wherein the second horizontal synchronization band slide unit 9 is fixed on the top of frame 1, the level board of the second spray gun connecting plate 10 is fixed on horizontal synchronization band slide unit 9, second spray gun 11 is fixed on the vertical plate of the second spray gun connecting plate 10, one end of second horizontal synchronization band slide unit 9 arranges the 3rd motor 12, second spray gun 11 and can move in the horizontal direction along Timing Belt slide unit under the drive of the 3rd motor 12.
Described detection control apparatus also comprises three travel switches, one of them travel switch is positioned at one end of horizontal synchronization band slide unit 2, a travel switch is positioned at one end of vertical Timing Belt slide unit 3, a travel switch is positioned at one end of the second horizontal synchronization band slide unit 9, and above-mentioned three travel switches are all connected with PLC.
Optoelectronic switch group arranges schematic diagram as shown in Figure 3, and optoelectronic switch group 14 comprises some optoelectronic switches, and above-mentioned optoelectronic switch is positioned at the both sides detecting support body 13, and the optoelectronic switch of every side is all vertically arranged in straight line.
The spraying method control flow chart of intelligence wheel hub spray equipment as shown in Figure 4, comprises the following steps:
Step 1, on wheel hub pipeline, detection control apparatus (II) judges supply line needs spraying with or without wheel hub by optoelectronic switch group 14, if there is wheel hub, the height of wheel hub is then measured by the scope of wheel hub shading light electric switch group 14, measured the diameter of wheel hub by wheel hub by the time of optoelectronic switch group 14, and above-mentioned parameter is transferred to PLC; If without wheel hub, be then failure to actuate;
When step 2, wheel hub are transported to spraying position, three motors on side-spraying device and top spray device work under the control of PLC, according to the hub height recorded and diameter determination spray range, follow spraying to wheel hub;
Close spray gun after step 3, spraying, three motors of side-spraying device and top spray device reset under the control of PLC, and make it to reset to initial position by travel switch, then etc. to be sprayedly spray next wheel hub.
Intelligent wheel hub spray equipment of the present utility model by adopting rectangular coordinate manipulative form, make flush coater trajectory planning simple, control convenient, cost is lower.
Below in conjunction with embodiment, further detailed description is done to the utility model:
Embodiment 1
A kind of intelligent wheel hub spray equipment, comprise flush coater I and detection control apparatus II, described detection control apparatus II is positioned at the front of flush coater I, described flush coater I comprises frame 1, side-spraying device and top spray device, described side-spraying device is arranged on the side of frame 1, and top spray device is arranged on the top of frame; Described detection control apparatus II comprises detection support body 13, optoelectronic switch group and PLC, described detection support body 13 is positioned at the front of frame 1, detect on support body 13 and optoelectronic switch group 14 is set, described PLC is connected with optoelectronic switch group 14, side-spraying device, top spray device, receives the detection signal of optoelectronic switch group 14 transmission and controls side-spraying device, the work of top spray device.Described side-spraying device comprises horizontal synchronization band slide unit 2, vertical Timing Belt slide unit 3, slide unit connecting plate 4, first spray gun connecting plate 5, first spray gun 6, first motor 7 and the second motor 8, wherein horizontal synchronization band slide unit 2 is horizontally fixed on the side of frame 1, be vertically fixed on horizontal synchronization band slide unit 2 with the vertical Timing Belt slide unit 3 of horizontal plane by slide unit connecting plate 4, the vertical plate of the first spray gun connecting plate 5 is fixed on vertical Timing Belt slide unit 3, the level board of the first spray gun connecting plate 5 is arranged the first spray gun 6, one end of horizontal synchronization band slide unit 2 arranges the first motor 7, one end of vertical Timing Belt slide unit 3 arranges the second motor 8, vertical Timing Belt slide unit 3 under the drive of the first motor 7 along the horizontal slip of horizontal synchronization band slide unit 2, first spray gun 6 moves along on vertical Timing Belt slide unit 3 vertical direction under the drive of the second motor 8.Described top spray device comprises the second horizontal synchronization band slide unit 9, second spray gun connecting plate 10, second spray gun 11 and the 3rd motor 12, wherein the second horizontal synchronization band slide unit 9 is fixed on the top of frame 1, the level board of the second spray gun connecting plate 10 is fixed on horizontal synchronization band slide unit 9, second spray gun 11 is fixed on the vertical plate of the second spray gun connecting plate 10, one end of second horizontal synchronization band slide unit 9 arranges the 3rd motor 12, second spray gun 11 and can move in the horizontal direction along Timing Belt slide unit under the drive of the 3rd motor 12.Described detection control apparatus also comprises three travel switches, one of them travel switch is positioned at one end of horizontal synchronization band slide unit 2, a travel switch is positioned at one end of vertical Timing Belt slide unit 3, a travel switch is positioned at one end of the second horizontal synchronization band slide unit 9, and above-mentioned three travel switches are all connected with PLC.Optoelectronic switch group 14 comprises some optoelectronic switches, and above-mentioned optoelectronic switch is positioned at the both sides detecting support body 13, and the optoelectronic switch of every side is all vertically arranged in straight line.
During intelligent wheel hub spray equipment work of the present utility model, comprise the following steps:
Step 1, on wheel hub pipeline, detection control apparatus II judges supply line needs spraying with or without wheel hub by optoelectronic switch group 14, if there is wheel hub, the height of wheel hub is then measured by the scope of wheel hub shading light electric switch group 14, measured the diameter of wheel hub by wheel hub by the time of optoelectronic switch group 14, and above-mentioned parameter is transferred to PLC; If without wheel hub, be then failure to actuate;
When step 2, wheel hub are transported to spraying position, three motors on side-spraying device and top spray device work under the control of PLC, according to the hub height recorded and diameter determination spray range, follow spraying to wheel hub;
Close spray gun after step 3, spraying, three motors of side-spraying device and top spray device reset under the control of PLC, and make it to reset to initial position by travel switch, then etc. to be sprayedly spray next wheel hub.
Intelligent wheel hub spray equipment of the present utility model utilizes optoelectronic switch set detecting device, can measure the size of wheel hub, can spray according to hub size, achieves intelligence spraying, has saved manpower, avoided the waste of coating; Intelligent wheel hub spray equipment of the present utility model adopts PLC to control, and motor drives, and flush coater can realize full automatic working, improves operating efficiency and coating quality.
Claims (5)
1. an intelligent wheel hub spray equipment, it is characterized in that, comprise flush coater (I) and detection control apparatus (II), described detection control apparatus (II) is positioned at the front of flush coater (I), described flush coater (I) comprises frame (1), side-spraying device and top spray device, described side-spraying device is arranged on the side of frame (1), and top spray device is arranged on the top of frame; Described detection control apparatus (II) comprises detection support body (13), optoelectronic switch group and PLC, described detection support body (13) is positioned at the front of frame (1), detect on support body (13) and optoelectronic switch group (14) is set, described PLC is connected with optoelectronic switch group (14), side-spraying device, top spray device, and the detection signal that reception optoelectronic switch group (14) is transmitted also controls side-spraying device, the work of top spray device.
2. intelligent wheel hub spray equipment according to claim 1, it is characterized in that, described side-spraying device comprises horizontal synchronization band slide unit (2), vertical Timing Belt slide unit (3), slide unit connecting plate (4), first spray gun connecting plate (5), first spray gun (6), first motor (7) and the second motor (8), wherein horizontal synchronization band slide unit (2) is horizontally fixed on the side of frame (1), be vertically fixed on horizontal synchronization band slide unit (2) with the vertical Timing Belt slide unit (3) of horizontal plane by slide unit connecting plate (4), the vertical plate of the first spray gun connecting plate (5) is fixed on vertical Timing Belt slide unit (3), the level board of the first spray gun connecting plate (5) arranges the first spray gun (6), one end of horizontal synchronization band slide unit (2) arranges the first motor (7), one end of vertical Timing Belt slide unit (3) arranges the second motor (8), vertical Timing Belt slide unit (3) under the drive of the first motor (7) along slide unit (2) horizontal slip of horizontal synchronization band, first spray gun (6) moves along on vertical Timing Belt slide unit (3) vertical direction under the drive of the second motor (8).
3. intelligent wheel hub spray equipment according to claim 1, it is characterized in that, described top spray device comprises the second horizontal synchronization band slide unit (9), second spray gun connecting plate (10), second spray gun (11) and the 3rd motor (12), wherein the second horizontal synchronization band slide unit (9) is fixed on the top of frame (1), the level board of the second spray gun connecting plate (10) is fixed on horizontal synchronization band slide unit (9), second spray gun (11) is fixed on the vertical plate of the second spray gun connecting plate (10), one end of second horizontal synchronization band slide unit (9) arranges the 3rd motor (12), second spray gun (11) can move in the horizontal direction along Timing Belt slide unit under the drive of the 3rd motor (12).
4. the intelligent wheel hub spray equipment according to claim 1,2 or 3, it is characterized in that, described detection control apparatus also comprises three travel switches, one of them travel switch is positioned at one end of horizontal synchronization band slide unit (2), a travel switch is positioned at one end of vertical Timing Belt slide unit (3), a travel switch is positioned at one end of the second horizontal synchronization band slide unit (9), and above-mentioned three travel switches are all connected with PLC.
5. intelligent wheel hub spray equipment according to claim 1, is characterized in that, optoelectronic switch group (14) comprises some optoelectronic switches, and above-mentioned optoelectronic switch is positioned at the both sides detecting support body (13), and the optoelectronic switch of every side is all vertically arranged in straight line.
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CN201520425482.5U CN204746701U (en) | 2015-06-18 | 2015-06-18 | Intelligence hub spraying device |
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CN201520425482.5U CN204746701U (en) | 2015-06-18 | 2015-06-18 | Intelligence hub spraying device |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104874512A (en) * | 2015-06-18 | 2015-09-02 | 南京理工大学 | Intelligent wheel hub spraying device and control method thereof |
CN108993803A (en) * | 2018-09-06 | 2018-12-14 | 石家庄金多利专用汽车有限公司 | A kind of spray equipment and its spraying method of semitrailer vehicle body |
CN111032232A (en) * | 2017-09-26 | 2020-04-17 | 瓦格纳国际公司 | Powder coating device for coating a workpiece with coating powder |
-
2015
- 2015-06-18 CN CN201520425482.5U patent/CN204746701U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104874512A (en) * | 2015-06-18 | 2015-09-02 | 南京理工大学 | Intelligent wheel hub spraying device and control method thereof |
CN111032232A (en) * | 2017-09-26 | 2020-04-17 | 瓦格纳国际公司 | Powder coating device for coating a workpiece with coating powder |
CN108993803A (en) * | 2018-09-06 | 2018-12-14 | 石家庄金多利专用汽车有限公司 | A kind of spray equipment and its spraying method of semitrailer vehicle body |
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