CN204727939U - A kind of zincizing device of workpiece - Google Patents
A kind of zincizing device of workpiece Download PDFInfo
- Publication number
- CN204727939U CN204727939U CN201520406039.3U CN201520406039U CN204727939U CN 204727939 U CN204727939 U CN 204727939U CN 201520406039 U CN201520406039 U CN 201520406039U CN 204727939 U CN204727939 U CN 204727939U
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- workpiece
- zincizing
- sherardizing furnace
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- blasting machine
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Abstract
The utility model relates to zinc penetration equipment technical field, discloses a kind of zincizing device of workpiece, comprises shot-blasting machine, and described shot-blasting machine comprises for carrying out degreasing and processing of rust removing to workpiece; Sherardizing furnace, described Sherardizing furnace is used for carrying out zincizing process to the workpiece after degreasing and processing of rust removing; Air-blast system, described air-blast system is used for carrying out cooling process to the workpiece after zincizing process; Absorption system, described absorption system is used for absorbing the remaining pulvis in Sherardizing furnace after cooling process; And differential block, described differential block is used for the workpiece after degreasing and processing of rust removing to be transported in Sherardizing furnace; And described shot-blasting machine, differential block, Sherardizing furnace, air-blast system and absorption system set gradually.The zincizing device that the utility model adopts shot-blasting machine, differential block, Sherardizing furnace, air-blast system and absorption system to form, achieves the whole process zincizing process to workpiece, has the advantage that structure is simple, easy to use.
Description
Technical field
The utility model relates to zinc penetration equipment technical field, more particularly, and particularly a kind of zincizing device of workpiece.
Background technology
Corrosion and corrosion are the destruction of the spontaneous character that material causes because of environmental activity, not only shorten the work-ing life of material significantly, cause the huge waste of resource, material and the indirect energy, also environmental pollution, security incident can be brought time serious, or even the irreversible significant consequences that loss of life and personal injury etc. is fearful.And iron and steel is as the conventional production means, because the advantages such as its good rigidity, plasticity-, cheap price have been widely applied to the from cellar to rafter of human living space, can be described as with human lives closely bound up, but always carve and be subject to the puzzlement with corrosion that is corroded.
As major technique-plating and the pot galvanize of steel surface process, just as a double-edged sword, they had both made major contribution for the development of human society, caused severe contamination again to environment.How to reduce again while raising steel surface performance or to remove the harm to human environment, be a large problem of puzzlement industry always.Just under these circumstances, a kind of steel piece anti-corrosive treatment novel process-nanometer composite powder zinc impregnation technology is arisen at the historic moment, and its advantage for the techniques such as traditional surface spraying, electro-galvanizing, galvanizing is: thickness can manual control and relatively evenly, on fastening piece screw impact very little, without hydrogen embrittlement defect, metallurgical binding zinc coat good bonding strength, generally removed with mechanical force is very difficult.Therefore, how designing a kind of structure zincizing device simple, easy to use is the direction that those skilled in the art study.
Utility model content
The purpose of this utility model is the zincizing device of the workpiece providing a kind of structure simple, easy to use.
In order to solve problem set forth above, the technical solution adopted in the utility model is: a kind of zincizing device of workpiece, comprises shot-blasting machine, and described shot-blasting machine comprises for carrying out degreasing and processing of rust removing to workpiece; Sherardizing furnace, described Sherardizing furnace is used for carrying out zincizing process to the workpiece after degreasing and processing of rust removing; Air-blast system, described air-blast system is used for carrying out cooling process to the workpiece after zincizing process; Absorption system, described absorption system is used for absorbing the remaining pulvis in Sherardizing furnace after cooling process; And differential block, described differential block is used for the workpiece after degreasing and processing of rust removing to be transported in Sherardizing furnace; And described shot-blasting machine, differential block, Sherardizing furnace, air-blast system and absorption system set gradually.
According to a preferred embodiment of the present utility model: described Sherardizing furnace comprises body of heater, be located at the opening at body of heater two ends, be located at the first end cap and second end cap at body of heater both ends open place, and be located at by a slide device and put material frock in body of heater.
According to a preferred embodiment of the present utility model: described slide device comprises the slide rail be located on the inboard wall of burner hearth of body of heater, and be located at the pulley put in material frock; This pulley matches with slide rail.
Compared with prior art, the beneficial effects of the utility model are: the zincizing device that the utility model adopts shot-blasting machine, differential block, Sherardizing furnace, air-blast system and absorption system to form, achieve the whole process zincizing process to workpiece, there is the advantage that structure is simple, easy to use.
Accompanying drawing explanation
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only embodiments more of the present utility model, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the front view of the zincizing device of workpiece of the present utility model.
Fig. 2 is the structural representation of Sherardizing furnace in the zincizing device of workpiece of the present utility model.
Description of reference numerals: 1, shot-blasting machine, 2, differential block, 3, Sherardizing furnace, 4, air-blast system, 5, absorption system; 11, body of heater, the 12, first end cap, the 13, second end cap, 14, slide rail, 15, put material frock, 16, pulley.
Embodiment
Below in conjunction with accompanying drawing, preferred embodiment of the present utility model is described in detail, to make advantage of the present utility model and feature can be easier to be readily appreciated by one skilled in the art, thus more explicit defining is made to protection domain of the present utility model.
Consult shown in Fig. 1, the utility model provides a kind of zincizing device of workpiece, comprises shot-blasting machine 1, and described shot-blasting machine 1 comprises for carrying out degreasing and processing of rust removing to workpiece; Sherardizing furnace 3, described Sherardizing furnace 3 is for carrying out zincizing process to the workpiece after degreasing and processing of rust removing; Air-blast system 4, described air-blast system 4 is for carrying out cooling process to the workpiece after zincizing process; Absorption system 5, described absorption system 5 is for absorbing the remaining pulvis in Sherardizing furnace after cooling process 3; And differential block 2, described differential block 2 is for being transported in Sherardizing furnace 3 by the workpiece after degreasing and processing of rust removing; And described shot-blasting machine 1, differential block 2, Sherardizing furnace 3, air-blast system 4 and absorption system 5 set gradually.
Consult shown in Fig. 2, the Sherardizing furnace 3 in the utility model comprises body of heater 11, is located at the opening at body of heater 11 two ends, is located at first end cap 12 and second end cap 13 at body of heater 11 both ends open place, and by a slide device be located in body of heater 11 putting material frock 15.
Concrete, described slide device comprises the slide rail 14 on the inboard wall of burner hearth being located at body of heater 11, and is located at the pulley 16 put in material frock 15; This pulley 16 matches with slide rail 14.
The pattern of existing workpiece loading and unloading of uncapping is changed into the pattern from two ends turnover by the utility model, for reducing handling difficulty, establishing slide rail, decrease the time that employee operates under the high temperature conditions at furnace interior.
The treatment step of zincizing device of the present utility model is as follows:
The first step: shot-blasting machine 1 is for carrying out degreasing and rust cleaning to workpiece, first workpiece is put into the rubber belt track cylinder of shot-blasting machine 1, shot blast room door closed pneumatic, impeller blasting starts, crawler belt runs forward, workpiece constantly rolls, and the effective powerful impeller head speed accelerated to by bullet about 80 meter per seconds high-speed projects on the workpiece surface that rolling, and workpiece can be cleared up completely equably.And in the inner gasflow clean-up by supporting fly-ash separator of shot-blasting machine 1, ball material and the impurity cleared up are reclaimed respectively, ball material can utilize again.After ball blast terminates, shot blast room door is opened automatically, and crawler belt reverses, and is drawn off by workpiece.
Second step: the workpiece after shot-blasting machine 1 degreasing and processing of rust removing loads Sherardizing furnace 3 by differential block 2, closes Sherardizing furnace 3, presses specified amount load in stove by the air conveying penetration enhancer by drying (zinc powder), release agent.And carry out under hermetic condition due to penetration enhancer loading furnace process, zinc powder substantially can not produce and leak outside.After shove charge terminates, open the transmission mechanism of Sherardizing furnace 3, open the heating unit of Sherardizing furnace 3 again, start to carry out indirect heating, in the presence of penetration-assisting agent to Sherardizing furnace 3 inside, in stove, pressure also can increase, temperature adds to about 230 DEG C, equipment automatic vent, and 330 DEG C are vented again, through twice exhaust, the air in equipment is almost emptying; When furnace temperature is raised to about 470 DEG C, adjustment heating unit, start to enter insulating process, now active zinc atom can from outward appearance to inner essence diffuse into steel piece inside, also there is iron atom to spread from inside to outside simultaneously, make workpiece surface in stove form one deck Zn/Fe intermetallic compound.Insulating process lasts 3-4 hour (specifically can require different according to alloying layer thickness, penetration enhancer amount, soaking time all will do corresponding adjustment).
3rd step: after zincizing terminates, transmission mechanism still works, now blow cold wind by air-blast system 4 (gas blower) and cool Sherardizing furnace 3, Sherardizing furnace 3 is lowered the temperature, and in stove, workpiece is lowered the temperature thereupon, winches to the outer naturally cooling of stove to certain temperature.And for ensureing work efficiency, often overlap Sherardizing furnace 3 and be all equipped with two interior stove, in two covers, stove substitutes heating, and replacement cooling, does not affect loading and discharging.
4th step: after treating Sherardizing furnace 3 and internal workpiece cooling, first by absorption system 5 (employing air-transport system), pulvis remaining in tank is exhausted, then by differential block 2, osmosis work-piece is taken out.
In general, the workpiece after zincizing can carry out other surface treatment again and just can directly install and use.But can as requested, polishing or passivation or the post processing mode such as phosphatization, organic coating can be selected, to improve the outward appearance of zincizing part or to improve the corrosion resistance nature of zinc coat further to the workpiece after zincizing.
Above-described embodiment is the utility model preferably embodiment; but embodiment of the present utility model is not restricted to the described embodiments; change, the modification done under other any does not deviate from spirit of the present utility model and principle, substitute, combine, simplify; all should be the substitute mode of equivalence, be included within protection domain of the present utility model.
Claims (3)
1. a zincizing device for workpiece, is characterized in that: comprise,
Shot-blasting machine (1), described shot-blasting machine (1) comprises for carrying out degreasing and processing of rust removing to workpiece;
Sherardizing furnace (3), described Sherardizing furnace (3) is for carrying out zincizing process to the workpiece after degreasing and processing of rust removing;
Air-blast system (4), described air-blast system (4) is for carrying out cooling process to the workpiece after zincizing process;
Absorption system (5), described absorption system (5) is for absorbing the remaining pulvis in Sherardizing furnace after cooling process (3);
And, differential block (2), described differential block (2) is for being transported in Sherardizing furnace (3) by the workpiece after degreasing and processing of rust removing;
And described shot-blasting machine (1), differential block (2), Sherardizing furnace (3), air-blast system (4) and absorption system (5) set gradually.
2. the zincizing device of workpiece according to claim 1, it is characterized in that: described Sherardizing furnace (3) comprises body of heater 11, be located at the opening at body of heater (11) two ends, be located at the first end cap (12) and second end cap (13) at body of heater (11) both ends open place, and by a slide device be located in body of heater (11) putting material frock (15).
3. the zincizing device of workpiece according to claim 2, it is characterized in that: described slide device comprises the slide rail (14) on the inboard wall of burner hearth being located at body of heater (11), and be located at the pulley (16) put on material frock (15); This pulley (16) matches with slide rail (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520406039.3U CN204727939U (en) | 2015-06-13 | 2015-06-13 | A kind of zincizing device of workpiece |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520406039.3U CN204727939U (en) | 2015-06-13 | 2015-06-13 | A kind of zincizing device of workpiece |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204727939U true CN204727939U (en) | 2015-10-28 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201520406039.3U Expired - Fee Related CN204727939U (en) | 2015-06-13 | 2015-06-13 | A kind of zincizing device of workpiece |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106676466A (en) * | 2017-03-07 | 2017-05-17 | 北京铁科首钢轨道技术股份有限公司 | Technology and equipment for zinc impregnation in non-vacuum environment |
| CN106676465A (en) * | 2017-03-07 | 2017-05-17 | 北京铁科首钢轨道技术股份有限公司 | Mechanical energy auxiliary sherardizing device and technology |
| CN106801214A (en) * | 2017-03-07 | 2017-06-06 | 北京铁科首钢轨道技术股份有限公司 | A kind of non-continuous zinc penetration equipment of airtight passage formula and method |
| CN109402553A (en) * | 2017-11-01 | 2019-03-01 | 河南坤金金属材料科技有限公司 | Multicomponent alloy spreads anticorrosion treatment technology under a kind of steel piece low temperature |
| CN110541143A (en) * | 2019-10-16 | 2019-12-06 | 吴立中 | Zinc impregnation system and zinc impregnation method |
-
2015
- 2015-06-13 CN CN201520406039.3U patent/CN204727939U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106676466A (en) * | 2017-03-07 | 2017-05-17 | 北京铁科首钢轨道技术股份有限公司 | Technology and equipment for zinc impregnation in non-vacuum environment |
| CN106676465A (en) * | 2017-03-07 | 2017-05-17 | 北京铁科首钢轨道技术股份有限公司 | Mechanical energy auxiliary sherardizing device and technology |
| CN106801214A (en) * | 2017-03-07 | 2017-06-06 | 北京铁科首钢轨道技术股份有限公司 | A kind of non-continuous zinc penetration equipment of airtight passage formula and method |
| CN106801214B (en) * | 2017-03-07 | 2019-07-02 | 中国铁道科学研究院集团有限公司 | A kind of continuous zinc penetration equipment of non-airtight passage formula and method |
| CN106676465B (en) * | 2017-03-07 | 2019-08-13 | 中国铁道科学研究院集团有限公司 | A kind of mechanical energy auxiliary zinc penetration equipment and technique |
| CN109402553A (en) * | 2017-11-01 | 2019-03-01 | 河南坤金金属材料科技有限公司 | Multicomponent alloy spreads anticorrosion treatment technology under a kind of steel piece low temperature |
| CN110541143A (en) * | 2019-10-16 | 2019-12-06 | 吴立中 | Zinc impregnation system and zinc impregnation method |
| CN110541143B (en) * | 2019-10-16 | 2021-07-30 | 吴立中 | Zinc impregnation system and zinc impregnation method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151028 Termination date: 20180613 |