CN109898044B - Full-automatic galvanization production line - Google Patents
Full-automatic galvanization production line Download PDFInfo
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- CN109898044B CN109898044B CN201910191023.8A CN201910191023A CN109898044B CN 109898044 B CN109898044 B CN 109898044B CN 201910191023 A CN201910191023 A CN 201910191023A CN 109898044 B CN109898044 B CN 109898044B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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Abstract
The invention discloses a full-automatic galvanization production line which comprises a feeding system, a weighing system, a conveying system, a pretreatment system, a drying system, a hot galvanizing system, a centrifugal system, a cooling system and a passivation system.
Description
[ field of technology ]
The invention relates to the field of galvanization, in particular to a full-automatic galvanization production line.
[ background Art ]
The hot galvanizing is an effective metal corrosion prevention mode, is mainly used for metal structure facilities in various industries, and plays an immeasurable and irreplaceable role in reducing corrosion, prolonging service life, saving energy and saving materials of steel and iron parts. The hot galvanizing mainly immerses the rust-removed steel piece in molten zinc liquid at about 500 ℃ to enable a zinc layer to be attached to the surface of the steel piece, thereby achieving the aim of corrosion prevention, and the technical process of hot galvanizing is generally as follows: at present, most of hot galvanizing production in China is still in a manual operation stage, so that time and labor are wasted, and chemical gas generated in the galvanizing process can cause irreversible influence on the health of workers, so that a full-automatic galvanizing production line is necessary.
[ invention ]
The invention aims to solve the problems in the prior art, and provides a full-automatic galvanization production line which is simple in structure and reasonable in design, and by adopting the full-automatic galvanization working line, the production efficiency of galvanized workpieces is increased, the quality of the galvanized workpieces is improved, the labor intensity of workers is reduced, and the contact probability of the workers with toxic and harmful substances is reduced.
In order to achieve the above purpose, the invention provides a full-automatic galvanization production line, which comprises a feeding system, a weighing system, a transportation system, a pretreatment system, a drying system, a hot galvanizing system, a centrifugal system, a cooling system and a passivation system, wherein the feeding system further comprises a raw material tank, a feeding baffle plate, a feeding inclined plane, a blanking chute, a blanking port and a conveying belt, the feeding baffle plate is arranged on the left side wall of the raw material tank, the feeding inclined plane is arranged on the left side of the raw material tank, the raw material tank and the feeding inclined plane are integrally designed, the blanking chute is arranged at the lower end of the feeding inclined plane, the blanking port is arranged at the center of the blanking chute, the conveying belt is arranged right below the blanking port, the weighing system is arranged at the other end of the conveying belt, the transportation system is arranged on the right side of the weighing system, the pretreatment system is arranged on the right side of the conveying system, the drying system is arranged on the right side of the pretreatment system, the centrifugal system is arranged on the right side of the drying system, the cooling system is arranged on the right side of the centrifugal system, the cooling system is arranged on the right side of the drying system, and the passivation system is arranged on the right side of the conveying belt.
Preferably, a partition plate is arranged on the conveyor belt, and sprocket chains are arranged on two sides of the conveyor belt.
Preferably, the transportation system further comprises a transportation transverse rail and a plurality of material conveying baskets, wherein the transportation transverse rail is provided with a plurality of material conveying baskets, and the material conveying baskets can move along the transportation transverse rail.
Preferably, the transportation transverse rail penetrates through the pretreatment system, the drying system, the hot galvanizing system, the centrifugal system, the cooling system and the passivation system.
Preferably, the pretreatment system further comprises a pickling tank, a water washing tank and a pickling waste gas absorbing device, wherein the water washing tank is arranged on the right side of the pickling tank, and the pickling waste gas absorbing device is arranged above the pickling tank and the water washing tank.
Preferably, the drying system further comprises two air heaters.
Preferably, the hot galvanizing system further comprises a galvanizing bath.
Preferably, the centrifugal system further comprises a high-speed electric control centrifugal machine and a zinc liquid recycling device, and the zinc liquid recycling device is arranged on the outer side of the high-speed electric control centrifugal machine.
Preferably, the cooling system comprises a cooling water tank and a vibration plate, wherein the vibration plate is arranged in the cooling water tank.
Preferably, the passivation system further comprises a passivation liquid spray header, a compressed cold air blowing head and a passivation liquid recovery device, wherein the passivation liquid spray header with multiple angles is arranged on the inner wall of the passivation system, the compressed cold air blowing head with multiple angles is arranged on the right side of the passivation liquid spray header, and the passivation liquid recovery device is arranged on the bottom of the passivation system.
The invention has the beneficial effects that: the invention has simple structure and reasonable design, adopts the full-automatic galvanizing line, not only increases the production efficiency of galvanized workpieces and improves the quality of the galvanized workpieces, but also reduces the labor intensity of workers and reduces the contact probability of the workers with toxic and harmful substances.
The features and advantages of the present invention will be described in detail by way of example with reference to the accompanying drawings.
[ description of the drawings ]
Fig. 1 is a schematic structural view of a full-automatic galvanization production line of the present invention.
In the figure: 1-feeding system, 10-raw material port, 11-feeding baffle, 12-feeding inclined plane, 13-blanking chute, 14-blanking port, 15-conveyor belt, 150-baffle, 151-sprocket chain, 2-weighing system, 3-transportation system, 30-transportation transverse rail, 31-basket, 4-pretreatment system, 5-drying system, 6-hot galvanizing system, 7-centrifugal system, 8-cooling system and 9-passivation system.
[ detailed description ] of the invention
Referring to the drawings, the full-automatic galvanization production line comprises a feeding system 1, a weighing system 2, a conveying system 3, a pretreatment system 4, a drying system 5, a hot galvanizing system 6, a centrifugal system 7, a cooling system 8 and a passivation system 9, wherein the feeding system 1 further comprises a raw material tank 10, a feeding baffle 11, a feeding inclined plane 12, a blanking chute 13, a blanking port 14 and a conveying belt 15, the feeding baffle 11 is arranged on the left side wall of the raw material tank 10, the feeding inclined plane 12 is arranged on the left side of the raw material tank 10, the raw material tank 10 and the feeding inclined plane 12 are designed as a whole, the blanking chute 13 is arranged at the lower end of the feeding inclined plane 12, the blanking port 14 is arranged at the center of the blanking chute 13, the conveying belt 15 is arranged under the blanking port 14, the weighing system 2 is arranged at the other end of the conveying belt 15, the conveying system 3 is arranged on the right side of the weighing system 2, the right side of the transportation system 3 is provided with a pretreatment system 4, the right side of the pretreatment system 4 is provided with a drying system 5, the right side of the drying system 5 is provided with a hot galvanizing system 6, the right side of the hot galvanizing system 6 is provided with a centrifugal system 7, the right side of the centrifugal system 7 is provided with a cooling system 8, the right side of the cooling system 8 is provided with a passivation system 9, the lower side of the passivation system 9 is provided with a conveyor belt 15, the conveyor belt 15 is provided with a baffle plate 150, the two sides of the conveyor belt 15 are provided with sprocket chains 151, the transportation system 3 further comprises a transportation transverse rail 30 and a material basket 31, the transportation transverse rail 30 is provided with a plurality of material baskets 31, the material basket 31 can move along the transportation transverse rail 30, the transportation transverse rail 30 penetrates through the pretreatment system 4, the drying system 5, the hot galvanizing system 6, the centrifugal system 7, the cooling system 8 and the passivation system 9, the pretreatment system 4 further comprises a pickling tank, a rinsing tank and a pickling waste gas absorbing device, the right side of the pickling tank is provided with the rinsing tank, the pickling waste gas absorbing device is arranged above the pickling tank and the rinsing tank, the drying system 5 further comprises two hot air blowers, the hot galvanizing system 6 further comprises a galvanizing bath, the centrifugal system 7 further comprises a high-speed electric control centrifugal machine and a zinc liquid recycling device, the outer side of the high-speed electric control centrifugal machine is provided with the zinc liquid recycling device, the cooling system 8 comprises a cooling water tank and a vibrating plate, the vibrating plate is arranged in the cooling water tank, the passivation system 9 further comprises a passivation liquid spray head, a compressed cold air blowing head and a passivation liquid recycling device, the inner wall of the passivation system 9 is provided with a plurality of angles of passivation liquid spray heads, the right side of the passivation liquid spray head is provided with a plurality of angles of compressed cold air blowing heads, and the bottom of the passivation system 9 is provided with the passivation liquid recycling device.
The working process of the invention comprises the following steps:
in the working process of the full-automatic galvanizing production line, when the hot galvanizing operation is required to be carried out on workpieces, the workpieces can be firstly placed in the raw material tank 10, then the feeding baffle plate 11 is opened, the raw materials fall into the blanking chute 13 along the feeding inclined plane 12, then fall onto the conveying belt 15 through the blanking opening 14 arranged on the blanking chute 13, the workpieces are conveyed into the weighing system 2 through the partition plate 150 arranged on the conveying belt 15 to be weighed, after the specified weight is reached, the workpieces are conveyed into the material basket 31 by the manipulator arranged in the weighing system 2, the material basket 31 sequentially passes through the pretreatment system 4, the drying system 5, the hot galvanizing system 6, the centrifugal system 7, the cooling system 8 and the passivation system 9 along the conveying transverse rail 30, and finally the workpieces in the material basket 31 are sequentially pretreated, dried, hot galvanized, centrifuged, cooled and passivated.
The above embodiments are illustrative of the present invention, and not limiting, and any simple modifications of the present invention fall within the scope of the present invention.
Claims (7)
1. A full-automatic galvanization production line, its characterized in that: including feed system (1), weighing system (2), conveying system (3), pretreatment systems (4), drying system (5), hot galvanizing system (6), centrifugal system (7), cooling system (8) and passivation system (9), feed system (1) still includes feed chute (10), feeding baffle (11), feeding inclined plane (12), blanking chute (13), blanking mouth (14) and conveyer belt (15), be equipped with feeding baffle (11) on feed chute (10) left side wall, feed chute (10) left side is equipped with feeding inclined plane (12), feed chute (10) and feeding inclined plane (12) are integrated into one piece design, feed inclined plane (12) lower extreme is equipped with blanking chute (13), blanking chute (13) center department is equipped with a blanking mouth (14), be equipped with conveyer belt (15) under blanking mouth (14), the other end of conveyer belt (15) is equipped with weighing system (2), the right side of weighing system (2) is equipped with conveying system (3), conveying system (3) right side is equipped with pretreatment systems (4), pretreatment systems (5) are equipped with drying system (5), the hot galvanizing device is characterized in that a centrifugal system (7) is arranged on the right side of the hot galvanizing system (6), a cooling system (8) is arranged on the right side of the centrifugal system (7), a passivation system (9) is arranged on the right side of the cooling system (8), a conveyor belt (15) is arranged on the lower side of the passivation system (9), the centrifugal system (7) further comprises a high-speed electric control centrifugal machine and a zinc liquid recycling device, the zinc liquid recycling device is arranged on the outer side of the high-speed electric control centrifugal machine, the cooling system (8) comprises a cooling water tank and a vibration plate, the vibration plate is arranged in the cooling water tank, the passivation system (9) further comprises a passivation liquid spray head, a compression cold air blowing head and a passivation liquid recycling device, the inner wall of the passivation system (9) is provided with a plurality of angle passivation liquid spray heads, the right side of the passivation liquid spray head is provided with a compression cold air blowing head of a plurality of angles, and the passivation system (9) is provided with a passivation liquid recycling device on the bottom.
2. A fully automatic galvanization line according to claim 1, characterized in that: the conveyor belt (15) is provided with a partition plate (150), and two sides of the conveyor belt (15) are provided with sprocket chains (151).
3. A fully automatic galvanization line according to claim 1, characterized in that: the conveying system (3) further comprises a conveying transverse rail (30) and conveying baskets (31), a plurality of conveying baskets (31) are arranged on the conveying transverse rail (30), and the conveying baskets (31) can move along the conveying transverse rail (30).
4. A fully automatic galvanising line as claimed in claim 3, characterised in that: the transportation transverse rail (30) penetrates through the pretreatment system (4), the drying system (5), the hot galvanizing system (6), the centrifugal system (7), the cooling system (8) and the passivation system (9).
5. A fully automatic galvanization line according to claim 1, characterized in that: the pretreatment system (4) further comprises a pickling tank, a rinsing tank and a pickling waste gas absorbing device, the rinsing tank is arranged on the right side of the pickling tank, and the pickling waste gas absorbing device is arranged above the pickling tank and the rinsing tank.
6. A fully automatic galvanization line according to claim 1, characterized in that: the drying system (5) further comprises two hot air blowers.
7. A fully automatic galvanization line according to claim 1, characterized in that: the hot galvanizing system (6) also comprises a galvanizing bath.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910191023.8A CN109898044B (en) | 2019-03-12 | 2019-03-12 | Full-automatic galvanization production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910191023.8A CN109898044B (en) | 2019-03-12 | 2019-03-12 | Full-automatic galvanization production line |
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| Publication Number | Publication Date |
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| CN109898044A CN109898044A (en) | 2019-06-18 |
| CN109898044B true CN109898044B (en) | 2023-09-29 |
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| CN201910191023.8A Active CN109898044B (en) | 2019-03-12 | 2019-03-12 | Full-automatic galvanization production line |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112267083B (en) * | 2020-09-09 | 2023-01-10 | 鸿亿机械工业(浙江)有限公司 | Automatic immersion type galvanized product production line |
| CN112442644B (en) * | 2020-09-25 | 2023-02-17 | 如皋市林达线路金具有限公司 | Hot dip galvanizing system for single and double lug processing |
| CN112410705A (en) * | 2020-10-21 | 2021-02-26 | 徐州瑞马智能技术有限公司 | High-temperature preheating galvanizing process for suspension galvanizing hot galvanizing line |
| CN112251696A (en) * | 2020-10-21 | 2021-01-22 | 徐州瑞马智能技术有限公司 | High-temperature preheating galvanizing process for continuous hot galvanizing |
| CN112301302A (en) * | 2020-10-21 | 2021-02-02 | 徐州瑞马智能技术有限公司 | Full-automatic fastener hot galvanizing process |
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| CH615701A5 (en) * | 1975-02-14 | 1980-02-15 | Schering Ag | Automatic electroplating plant |
| CN101701720A (en) * | 2009-09-24 | 2010-05-05 | 朱宏锋 | Closed fireplace with intake air distribution system |
| CN102400075A (en) * | 2011-11-23 | 2012-04-04 | 河北卓亿线路器材有限公司 | L-shaped full-closed environment-friendly hot galvanizing production equipment and method |
| CN102649250A (en) * | 2011-02-26 | 2012-08-29 | 江阴祥瑞不锈钢精线有限公司 | Automatic feeding device for centerless grinding machine |
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| CN210065879U (en) * | 2019-03-12 | 2020-02-14 | 嘉兴恒瑞金属表面处理有限公司 | Full-automatic galvanizing line |
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2019
- 2019-03-12 CN CN201910191023.8A patent/CN109898044B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CH615701A5 (en) * | 1975-02-14 | 1980-02-15 | Schering Ag | Automatic electroplating plant |
| CN101701720A (en) * | 2009-09-24 | 2010-05-05 | 朱宏锋 | Closed fireplace with intake air distribution system |
| CN102649250A (en) * | 2011-02-26 | 2012-08-29 | 江阴祥瑞不锈钢精线有限公司 | Automatic feeding device for centerless grinding machine |
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| CN204779769U (en) * | 2015-06-17 | 2015-11-18 | 北京钢研新冶精特科技有限公司 | Hot dip galvanization line |
| CN107709626A (en) * | 2015-06-29 | 2018-02-16 | 安德里特斯公开股份有限公司 | For manufacturing the apparatus and method of zinc-plated steel band |
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Address after: 314300 No.193 Changshan Road, Changqiang Mountain Industrial Park, Shupu Town, Haiyan County, Jiaxing City, Zhejiang Province Applicant after: Jiaxing Hengrui Metal Technology Co.,Ltd. Address before: 314300 No.193 Changshan Road, Changqiang Mountain Industrial Park, Shupu Town, Haiyan County, Jiaxing City, Zhejiang Province Applicant before: JIAXING HENGRUI METAL SURFACE TREATMENT Co.,Ltd. |
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