CN106676465B - A kind of mechanical energy auxiliary zinc penetration equipment and technique - Google Patents
A kind of mechanical energy auxiliary zinc penetration equipment and technique Download PDFInfo
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- CN106676465B CN106676465B CN201710131152.9A CN201710131152A CN106676465B CN 106676465 B CN106676465 B CN 106676465B CN 201710131152 A CN201710131152 A CN 201710131152A CN 106676465 B CN106676465 B CN 106676465B
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C10/00—Solid state diffusion of only metal elements or silicon into metallic material surfaces
- C23C10/28—Solid state diffusion of only metal elements or silicon into metallic material surfaces using solids, e.g. powders, pastes
- C23C10/30—Solid state diffusion of only metal elements or silicon into metallic material surfaces using solids, e.g. powders, pastes using a layer of powder or paste on the surface
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Abstract
The present invention relates to a kind of mechanical energy auxiliary zinc penetration equipment and technique, it includes: zincizing room that mechanical energy, which assists zinc penetration equipment, has a zincizing space, carries out zincizing processing wherein for metal works；Zinc powder bringing device, for applying zinc powder to surface of workpiece；Mechanical auxiliary seeps device, for applying particle to workpiece surface, the workpiece surface for being applied with zinc powder is hit, to improve zincizing efficiency；And heating device, for making the zincizing space of zincizing room be in predetermined temperature.In zincizing processing, particle can be applied to workpiece surface, the shock by particle to the workpiece surface for being applied with zinc powder, Lai Shixian mechanical energy assists zincizing.Whereby, the present invention can greatly improve the efficiency of zincizing reaction, reduce zincizing temperature, shorten the zincizing time, and can reduce energy consumption, avoid energy waste, energy conservation and environmental protection.
Description
Technical field
The invention belongs to metal surface chemical treatment and metal material DIFFUSION TREATMENT technical fields, specifically, of the invention
It is related to a kind of mechanical energy auxiliary zinc penetration equipment and mechanical energy auxiliary zincizing technique.
Background technique
Zincizing is to obtain the surface protection technique of zinc-iron alloy layer in surface of workpiece with thermal diffusion method, is by zincizing
Agent and metal works etc. are co-located in Sherardizing furnace, and under predetermined technological temperature, zinc atom is internally permeated by surface of workpiece,
Iron atom is then spread from inside to outside simultaneously, whereby, forms one layer of uniform zinc-iron compound, i.e. zincizing on metal works surface layer
Layer realizes cathodic protection to metal works by zinc coat.
Currently, the powder zincizing to surface of workpiece is handled, mainly carried out under closed vacuum environment, specifically
There is following two ways:
First is that metal works, zinc powder and various penetration-assisting agents are packed into Sealing furnace using Sealing furnace " static state " zincizing, enable
Metal works are embedded in compound powder, and after being heated to predetermined technological temperature, held for some time realizes that diffusion type seeps under " static state "
Zinc after zincizing terminates, is come out of the stove after cooling to predetermined temperature.
This kind of zincizing mode needs to break a seal to come out of the stove again after treatment due to carrying out filling out furnace seal operation before zincizing,
Therefore, treatment process can only be by the mode of furnace processing, and each furnace is required to heat up before treatment in addition, and drops after treatment
The whole processing time of temperature, each furnace takes around 6~8 hours, and zincizing processing ineffective time cost is too long, causes at technique
Inefficiency is managed, heating, cooling process wastes a large amount of time, the energy and labour.
Second is that using rotary Sherardizing furnace " dynamic " zincizing.Rotary Sherardizing furnace is mainly by support roller, burner hearth ontology, heating unit
Part, hermetic rotary zincizing tank, Rolling motor composition；When operation, by metal works, zinc powder, various auxiliary agents, inertia impact media
It is fitted into hermetic rotary zincizing tank, then closed zincizing tank lifting is put into burner hearth ontology, and be set up in two sides together
On support roller, the rotation of zincizing tank is driven by Rolling motor, while heating to zincizing tank, handle the predetermined time at a predetermined temperature
Afterwards, heating element is closed, zincizing tank furnace cooling to predetermined temperature is then turned off Rolling motor and hangs out zincizing tank, finally beats
It opens zincizing tank and takes out treated workpiece.When metal works are of large quantities, a large amount of workpiece can also once be dispensed to several zincizings
In tank, it will be handled in several zincizing tanks simultaneously lifting to mesh belt transmission formula Sherardizing furnace, and concentrate and carry out lower tank pickup.
This kind of zincizing mode, by the rolling of zincizing tank, so that mechanical friction is formed between zinc particle and metal works,
To accelerate reacting for zinc atom and surface of workpiece atom, achieve the effect that mechanical auxiliary seeps, still, is rolled revolving speed by zincizing tank
Limited, the kinetic energy of acquisition is small, cannot effectively excite the activation energy of zinc atom, moreover, because needed before zincizing into
Row fills out furnace seal operation, needs to break a seal again after treatment to come out of the stove, and therefore, treatment process still can only be by furnace processing, in addition
Each furnace is required to heat up before treatment, and cools down after treatment, and the whole processing time of each furnace part is small there is still a need for 5~6
When, it is still limited to improve zincizing efficiency effect in such a way that machinery rotation helps infiltration, it is difficult to meet serialization, extensive
The beat requirement of production.
It, can be by addition, though rotary Sherardizing furnace is by the structure that separates hermetic rotary zincizing tank and burner hearth
The rolling of zincizing tank improves zincizing efficiency, still, since the rotary motion of hermetic rotary zincizing tank is so that it can not realize interior
Portion's heating, and can only be the heating element by being set between burner hearth and hermetic rotary zincizing tank, first hermetic rotary is seeped
Zinc can is externally heated, then delivers heat to its internal metal works by zincizing tank again, this is resulted in, heating element spoke
The heat penetrated can consume a part by flue, cannot fast and effeciently conduct to metal works, extend heating metal works institute
The time (while also extending temperature fall time) needed, efficiency is reduced, so that the disposed of in its entirety time of each tank is elongated, meanwhile,
Heating and cooling zincizing tank cause energy waste because adding additional the loss of heat again, and increase dirty to the heat of environment
Dye.
It follows that existing zincizing technology, zincizing reaction efficiency is lower, and the disposed of in its entirety time is long, and energy consumption is high, also makes
At energy waste.
Summary of the invention
(1) technical problems to be solved
In order to solve the above problem of the prior art, the present invention provides a kind of mechanical energy auxiliary zinc penetration equipment, can mention
The efficiency of high zincizing reaction, does not need excessively high technological temperature, and can reduce energy consumption, avoids energy waste, when shortening processing
Between.
The present invention also provides a kind of mechanical energy to assist zincizing technique, can be improved the efficiency of zincizing reaction, did not needed
High technological temperature, and energy consumption can be reduced, energy waste is avoided, the processing time is shortened.
(2) technical solution
In order to achieve the above object, the main technical schemes that the present invention uses include:
A kind of mechanical energy auxiliary zinc penetration equipment comprising:
Zincizing room has a zincizing space, carries out zincizing processing wherein for metal works；
Zinc powder bringing device, zinc powder delivery outlet are connected to zincizing space, (both may be used for applying zinc powder to surface of workpiece
To be pure zinc powder, it is also possible to be mixed with the zinc powder mixture of penetration-assisting agent)；
Mechanical auxiliary seeps device, and particle delivery outlet is connected to zincizing space, for applying particle to workpiece surface, hits and applies
There is the workpiece surface of zinc powder, to improve zincizing efficiency；And
Heating device, heating element correspond to zincizing space, for making the zincizing space of zincizing room be in predetermined temperature.
The mechanical energy of one embodiment of the invention assists zinc penetration equipment, in which: and it includes several impeller heads that mechanical auxiliary, which seeps device,
Each particle of impeller head jettisonings outlet alternately set on the locular wall of zincizing room.
Further, impeller head includes several frequency control impeller heads, and each the adjacent of frequency control impeller head is jettisoninged out
Horizontal distance between mouthful is not less than 250mm.Whereby, the particle jettisoninged out is improved to the impact effects of surface of workpiece, is mentioned
Height helps infiltration effect.
The mechanical energy of one embodiment of the invention assists zinc penetration equipment, in which: multiple sides of zincizing room are provided with ball blast
Device.Whereby, ball blast shock can be carried out to multiple sides of metal works simultaneously simultaneously, improves zincizing efficiency.
Further, the outlet of jettisoninging of the impeller head of opposite side, which rationally designs, is arranged in a staggered manner.Whereby, it is possible to reduce opposite side
The particle jettisoninged out of impeller head in a part (such as do not collide the particle of surface of workpiece, collide metal works
The particle of deflecting behind surface) cause impact to stop the particle that the impeller head of the other side is jettisoninged out, effect is seeped to obtain higher help
Fruit.
The mechanical energy of one embodiment of the invention assists zinc penetration equipment, in which: zinc powder bringing device includes zinc powder sprinkler
(can be one or several), the jet exit of zinc powder sprinkler be set to zincizing space interior (such as with zincizing space locular wall
It is connected).Whereby, so that zinc powder is equably sprayed to surface of workpiece, zincizing efficiency is improved while realizing uniform zincizing.
Further, zinc powder sprinkler includes several rotary sprinklers, and rotary sprinkler is fixed on zincizing room locular wall,
And its underpart nozzle is communicated with zincizing room.Whereby, zinc powder can release to and be sprayed to surface of workpiece, and more uniform,
Efficiently, zincizing efficiency is improved.
The mechanical energy of one embodiment of the invention assists zinc penetration equipment, and zincizing ceiling portion is also set up in zincizing space above
There is accommodating space, the zinc powder hopper of particle hopper and zinc powder sprinkler that mechanical auxiliary seeps device is disposed therein, and particle hopper is logical
Conveying pipeline connection impeller head is crossed, the bottom opening of zinc powder hopper connects zinc powder sprinkler.
The mechanical energy of one embodiment of the invention assists zinc penetration equipment, further includes separating and reclaiming device, separation and recovery dress
It sets and includes
Vibrating screen, the zinc powder for zincizing room to be discharged mutually are separated with particle；
Zinc powder recovering mechanism, for the zinc powder after separation to be supplied to zinc powder sprinkler；With
Particle recovering mechanism, for the particle after separation to be supplied to impeller head.
Whereby, zinc powder and particle can be subjected to recycling and reusing, avoids wasting, it can also be by the zinc powder and particle of recycling
It reuses, reduces material consumption, save the cost.
Further, the bottom of zincizing room offers funnel type recovery port, and the feeding inlet of vibrating screen is recycled set on funnel type
The mixture of mouth received down zinc powder and particle, the feeding inlet of zinc powder recovering mechanism correspond to the zinc powder outlet of vibrating screen, and zinc powder returns
The discharge port for receiving mechanism corresponds to the feeding inlet or zinc powder hopper of zinc powder sprinkler, and the feeding inlet and discharge port of zinc powder recovering mechanism are logical
The heatproof zinc powder hoisting mechanism connection across zincizing room is crossed, so that the zinc powder heat preservation of recycling, energy-saving and emission-reduction.
Further, the feeding inlet of particle recovering mechanism corresponds to the particle outlet of vibrating screen, and particle recovering mechanism goes out
Material mouth corresponds to the feeding inlet of impeller head, and the feeding inlet and discharge port of particle recovering mechanism are mentioned by passing through the heatproof particle of zincizing room
Mechanism connection is risen, so that the particle heat-insulating of recycling, energy-saving and emission-reduction.
Further, the feeding inlet of impeller head is connected with hopper, and hopper is set to zincizing room top outer, defeated by one
Expects pipe is fed to the feeding inlet of impeller head, and the particle of recycling can be delivered to the hopper of impeller head feeding inlet by particle recovering mechanism
In.
The mechanical energy of any of the above-described a embodiment assists zinc penetration equipment, in which: the heating element of heating device is set to zincizing
The inner wall of room, can be to zincizing space and the direct heat radiation of metal works therein.Whereby, heating efficiency both can be improved, subtract
Lack the time-consuming of heating metal works, meanwhile, energy consumed by indirect heating is avoided, and the heat discharged when cooling is dirty
Dye.
A kind of mechanical energy assists zincizing technique, in zincizing processing, applies particle to workpiece surface, by particle to applying
Added with the shock of the workpiece surface of zinc powder, Lai Shixian mechanical energy assists zincizing.
The mechanical energy of one embodiment of the invention assists zincizing technique, is first to spray zinc powder to workpiece surface, then to work
Part surface particle of jettisoninging is hit.
The mechanical energy of one embodiment of the invention assists zincizing technique, is while spraying zinc powder to workpiece surface, to
Workpiece surface particle of jettisoninging is hit.
(3) beneficial effect
The beneficial effects of the present invention are:
Mechanical energy of the invention assists zinc penetration equipment, by particles hit, can be improved the efficiency of zincizing reaction, is not required to
Excessively high technological temperature is wanted, and obtained zinc coat quality is higher that (the attainable maximum gauge of institute increases, and the zinc in zinc coat contains
Amount increases, and surface is more evenly)；The heat that heating element is discharged is directly passed to metal works, and heating efficiency is high, time-consuming
Heat that is short, needing to distribute when reducing cooling, thermal loss is small, energy saving.
Mechanical energy of the invention assists zincizing technique, by particles hit, can be improved the efficiency of zincizing reaction, is not required to
Excessively high technological temperature is wanted, and obtained zinc coat quality is higher that (the attainable maximum gauge of institute increases, and the zinc in zinc coat contains
Amount increases, and surface is more evenly), it also contributes to efficiency, reduce energy consumption.
Detailed description of the invention
Fig. 1 is that the mechanical energy of one embodiment of the invention assists the main view of zinc penetration equipment；
Fig. 2 is that the mechanical energy of one embodiment of the invention assists the left view of zinc penetration equipment；
Fig. 3 is that the mechanical energy of one embodiment of the invention assists the right view of zinc penetration equipment；
Fig. 4 is that the mechanical energy of one embodiment of the invention assists the cross-sectional view of zinc penetration equipment；
Fig. 5 is that the mechanical energy of one embodiment of the invention assists the overall structure diagram of zinc penetration equipment；
Fig. 6 is that the mechanical energy of one embodiment of the invention assists the flow chart of zincizing technique；
Fig. 7 is that the mechanical energy of another embodiment of the present invention assists the flow chart of zincizing technique.
[description of symbols]
1: access road；
2: entrance negative pressure section；
3: ingress protection gas filling section；
4: pre- thermal center；
5: zincizing room；
S: zincizing space；S1: accommodating space；
51: impeller head；510: outlet of jettisoninging；
52: zinc powder bringing device；520: zinc powder delivery outlet；
53: workpiece entrance；
54: workpiece outlet；
55: separating and reclaiming device；
56: outer shell；
57: liner layer；
58: insulating layer；
59: heating element；
6: output heat preservation section；
7: outlet protective gas filling section；
8: outlet negative pressure section；
9: exit passageway；
C: turntable；L: chain；F: dust-break curtain.
Specific embodiment
In order to preferably explain the present invention, in order to understand, with reference to the accompanying drawing, by specific embodiment, to this hair
It is bright to be described in detail.
Referring to Fig. 1, the mechanical energy of one embodiment of the invention assists zinc penetration equipment comprising:
Zincizing room 5 has a zincizing space S, carries out zincizing processing wherein for metal works；
Heating device, for making the zincizing space S of zincizing room 5 be in predetermined temperature；
Zinc powder bringing device 52, for applying zinc powder to surface of workpiece；And
Mechanical auxiliary seeps device, for applying particle to workpiece surface, hits the workpiece surface for being applied with zinc powder, is seeped with improving
Zinc efficiency.
Whereby, the efficiency that zincizing reaction can be improved by particles hit, reduces zincizing temperature, reduces the zincizing time.
Wherein, the locular wall of zincizing room 5 is mainly made of (referring to fig. 4) outer shell 56, insulating layer 58 and liner layer 57.
Wherein, outer shell 56 and liner layer 57 form closed cavity, and insulating layer 58 is filled in wherein.
For example, outer shell 56 can be the box-shaped welding body structure of strengthening steel slab welding, the steel construction welded by fashioned iron
Frame is connect with ground, and liner layer 57 can use stainless sheet steel, can be connected the two by fixedly connected part.
Preferably, insulating layer 58 is full of closed cavity.For example, can be by insulation fibre by being welded on outer shell 56
Dish-like anchoring piece (such as rivet) is fixed in closed cavity.
Wherein, the locular wall of zincizing room 5 surrounds the zincizing space S, is provided with the work being connected with zincizing space S on locular wall
Part entrance 53 and workpiece outlet 54.Metal works to be processed are entered in zincizing space S by workpiece entrance 53, by work after processing
54 output of part outlet.
Preferably, workpiece entrance 53 and workpiece outlet 54 are set to the not ipsilateral of zincizing room 5, it is with cuboid zincizing room 5
Example, can be set to adjacent side or opposite flank.
Wherein, it is preferred that being set to opposite flank can be in the left and right two of box-shaped zincizing room 5 for example, with reference to Fig. 2 and Fig. 3
Side opens up the rectangular workpiece entrance 53 of long and narrow (such as the ratio of width to height is 1.2:10~0.5:10, preferably 1:10~0.8:10)
With workpiece outlet 54.
Preferably, long and narrow workpiece entrance 53 and workpiece outlet 54 can be it is normally opened, may be implemented whereby automation connect
Continuous production, can be greatly reduced workpiece shove charge, the time loss come out of the stove and manpower consumption, significantly improve efficiency.
Preferably, can also be in 54 installation heatproof dust-break curtain F of workpiece entrance 53 and workpiece outlet, to prevent micronic dust from escaping.
Wherein, the bottom of zincizing room 5 is also provided with bottom discharge port, is expelled to outside zincizing room 5 for zinc powder and particle.Preferably
, bottom discharge port is funnel-shaped.
Wherein, for security consideration, zincizing room 5 is preferably additionally provided with venting of dust explosion mouth (venting pressure is not more than 0.5MPa),
Venting of dust explosion mouth installs explosion venting device, such as opens up several venting of dust explosion mouths in side.
Wherein, oxygen concentration detection meter is additionally provided in zincizing room 5, for detecting the oxygen concentration in zincizing room 5, to keep away
Exempt to explode.
Wherein, the heating element 59 of heating device is fixedly mounted on the inside of 5 liner layer 57 of zincizing room, with can directly it is right
Zincizing space S and metal works therein are heated, and heating efficiency is improved, and reduce thermal loss, energy saving.
Preferably, the heating element 59 is circumferentially arranged in the inside of 5 liner layer 57 of zincizing room.
Wherein, heating element 59 can be electric radiation heating tube, can vertically be fixed on top surface bracket in zincizing room 5 with
Between support in bottom surface.
Preferably, card slot can be arranged in the bottom surface in zincizing room 5, electric radiation heating tube passes through top surface bracket and bottom surface card slot
Positioning, in order to install.
Wherein, in order to detect the temperature in zincizing space S, temperature detecting element also is set in zincizing room 5, preferably,
Three temperature sensors are at least installed in zincizing room 5, respectively arrange one at workpiece entrance 53 and at workpiece outlet 54, zincizing space
Arrangement one in the middle part of S.
Wherein, for the ease of controlling temperature, PLC controller, PLC controller and temperature sensor and heating device are also set up
Electrical connection, regulates and controls heating element 59 according to the real time temperature in zincizing room 5, to reduce temperature fluctuation, realizes accurate control
Temperature.
Wherein, temperature display meter can also be provided with outside zincizing room 5.
Wherein, zinc powder bringing device 52 is mounted on outside zincizing room 5, and zinc powder delivery outlet 520 extends in zincizing room 5.Example
It can such as be protruded into zincizing room 5 by side wall, roof and/or bottom wall.Preferably, being set to top.
Wherein, zinc powder bringing device 52 includes zinc powder hopper, rotary sprinkler.
Referring to fig. 4, the zinc powder hopper of zinc powder bringing device 52 can be welding structure, and shape is funnel-shaped, passes through welding
Shape steel bracket is set up in 5 exterior top surface of zincizing room, and funnel lower ending opening is connected with rotary sprinkler, rotary sprinkler lower end
It protrudes into inside zincizing room 5, thus rotary sprinkler uniformly sprays zinc powder to surface of workpiece when work.
Wherein, the zinc powder delivery outlet 520 of zinc powder bringing device 52 is preferably several.Preferably, multiple zinc powder delivery outlets 520
It is uniformly distributed in above zincizing space S.
Wherein, multiple zinc powder delivery outlets 520 can correspond to one or more rotary sprinklers.
Wherein, multiple rotary sprinklers can correspond to one or more zinc powder hoppers.
Wherein it is possible to which accommodating space S1, the zinc powder of zinc powder sprinkler 52 are arranged above zincizing space S in zincizing ceiling portion
Hopper is disposed therein, and the bottom opening of zinc powder hopper connects rotary sprinkler.
Wherein, mechanical auxiliary seeps device using impeller head 51.
Wherein, impeller head 51 may be mounted at outside zincizing room 5, and jettisoning outlet 510 and the zincizing room 5 of impeller head 51
Locular wall communicate.
Wherein, impeller head 51 can be one or more.When using multiple, preferably adjacent impeller head 51 is in staggeredly cloth
It sets.In general, the horizontal direction interval between ipsilateral adjacent impeller head 51 is not less than 250mm.
Preferably, 51 interlaced arrangement of impeller head of opposite side.
Wherein, jettisoninging outlet 510 can be set on side wall, roof and/or the bottom wall of zincizing room 5.
Wherein, impeller head 51 can be using frequency control double-arc spline mechanically into ball impeller head 51.
Wherein, the feeding inlet of impeller head 51 is connected with particle hopper, and particle hopper is set to 5 top outer of zincizing room, passes through
One conveying pipeline is fed to the feeding inlet of impeller head 51.
Wherein, the particle hopper of impeller head 51 also can be set in the accommodating space S1 at 5 top of zincizing section, particle hopper
Impeller head 51 is connected by conveying pipeline.
Preferably, referring to fig. 4, the mechanical energy auxiliary zinc penetration equipment further includes separating and reclaiming device 55, separation and recovery dress
55 are set to include
Vibrating screen, for mutually separating the zinc powder from 5 bottom discharge port of zincizing room with particle；
Zinc powder recovering mechanism, for the zinc powder after separation to be supplied to zinc powder bringing device 52；With
Particle recovering mechanism, for the particle after separation to be supplied to impeller head 51.
Whereby, zinc powder and particle can be subjected to recycling and reusing, avoids wasting, it can also be by the zinc powder and particle of recycling
It reuses, reduces material consumption, save the cost.
Wherein, the feeding inlet of vibrating screen is set to the bottom discharge port received down zinc powder of zincizing room 5 and the mixture of particle,
The feeding inlet of zinc powder recovering mechanism corresponds to the zinc powder outlet of vibrating screen, and the discharge port of zinc powder recovering mechanism corresponds to zinc powder bringing device
52 feeding inlet or zinc powder hopper, the feeding inlet and discharge port of zinc powder recovering mechanism are mentioned by passing through the heatproof zinc powder of zincizing room 5
Mechanism connection is risen, so that the zinc powder heat preservation of recycling, energy-saving and emission-reduction.
Further, the feeding inlet of particle recovering mechanism corresponds to the particle outlet of vibrating screen, and particle recovering mechanism goes out
Material mouth corresponds to the feeding inlet or particle hopper of impeller head 51, and the feeding inlet and discharge port of particle recovering mechanism are by passing through zincizing room
5 heatproof particle lifting machine structure connection, so that the particle heat-insulating of recycling, energy-saving and emission-reduction.
The mechanical energy of one embodiment of the invention assists zinc penetration equipment, wherein in order to avoid or reduce zinc powder in zincizing room 5
Oxidative inactivation, preferably, forming an anaerobic or low-oxygen environment in zincizing space S.
For example, a vacuum environment can be formed by vacuumizing behind sealing zincizing room 5 to zincizing space S.Vacuum zincizing
Mode can improve the efficiency of zincizing reaction to a certain extent.But since every batch of part is required to carry out vacuumizing behaviour
Make, can only be handled by furnace, so that its whole efficiency is not high, and is made since its zinc powder bringing device 52, mechanical auxiliary seep device etc.
Its structure is complicated, is affected to vacuum structure.
In order to avoid vacuumizing caused drawbacks described above, a gas (such as indifferent gas can be formed in zincizing space S
Body, nitrogen etc. are not easy the gas chemically reacted with zinc, iron under zincizing environment) protection atmosphere, and wherein to metal work
Part carry out zincizing processing, with guarantee zincizing reaction high efficiency, simultaneously as gas shield atmosphere without under vacuum conditions into
Row zincizing processing so that be no longer limited to can only zincizing in a sealed meter environment, can also can overcome in zincizing under open environment
Vacuum zincizing can only be by the limitation of furnace processing.
For example, protective gas bringing device can be set, for filling protective gas into zincizing space S, with wherein
Form gas shield atmosphere.
Since gas shield atmosphere is (can to go out for example, being equipped with normally opened workpiece entrance 53 and workpiece under open environment
Mouthfuls 54 zincizing room 5) it is formed, therefore, metal works can be continuously inputted into zincizing space S, after processing, and can be with
Continuous output, it can it realizes continuous zincizing, is advantageously implemented industrialization continuous production, efficiency can be significantly improved, meanwhile, by
It is not necessarily to heating, cooling repeatedly in zincizing space S, it can the energy-saving and emission-reduction of significant ground.
Preferably, protective gas bringing device includes ingress protection gas filling section 3, for by workpiece entrance referring to Fig. 5
53 fill protective gas into zincizing space S.
Whereby, protective gas can be passed through by workpiece entrance 53, then by 54 output of workpiece outlet, so that in zincizing space S
Form the gas shield atmosphere of a flowing.
Wherein, ingress protection gas filling section 3 have a first entrance and a first outlet, first outlet with open
Put the connection of workpiece entrance 53 (preferably docking, openings of sizes both more preferably is identical) of formula zincizing room 5, workpiece can be with
Enter zincizing space S through first entrance, first outlet and workpiece entrance 53, by the ingress protection gas of protective gas bringing device
Body filling section 3, can extend the passage length at workpiece entrance 53, help to maintain the gas shield atmosphere in zincizing space S
Stability.
Preferably, several gas accesses are set between the first entrance and first outlet of ingress protection gas filling section 3,
Such as the side wall of section 3 can be filled in ingress protection gas circumferentially 6 or 8 gas accesses, gas access are preferably court
To the direction of first outlet, it is passed through in zincizing space S convenient for protective gas.
Preferably, ingress protection gas filling section 3 has expansion segment, gas access is set in expansion segment, convenient for setting gas
The opening direction of body entrance, simultaneously as the internal diameter of expansion segment is larger so that the protective gas of first outlet side have compared with
Big volume is conducive to the stabilization for maintaining gas shield atmosphere in zincizing space S.
Preferably, expansion segment extends to first outlet position, preferably, its internal diameter is greater than the open-mouth ruler of first outlet
It is very little.
In one embodiment of the present of invention, protective gas bringing device includes outlet protective gas filling section 7, for by work
Part outlet 54 fills protective gas into zincizing space S.
Wherein, outlet protective gas filling section 7 can be set to fill section 3 with ingress protection gas above-mentioned symmetrically
Structure butts up against workpiece and exports 54 positions, extends the passage length at workpiece outlet 54, helps to maintain in zincizing space S
The stability of gas shield atmosphere.
In one embodiment of the present of invention, protective gas bringing device includes middle part protective gas filling part, for by work
Protective gas is filled into zincizing space S between part entrance 53 and workpiece outlet 54.
It whereby, can be by exporting 54 by being passed through protective gas in the middle part of zincizing space S, then by workpiece entrance 53 and workpiece
The mode of protective gas is discharged, forms gas shield atmosphere in zincizing space S.
Preferably, middle part protective gas filling part includes several gas vents, the middle part for being distributed in zincizing space S is attached
Closely, preferably, circumferential uniformly distributed.For example, one or two can respectively be arranged up and down, or each side it is being arranged 3~9
It is a or more.
It, further, can workpiece entrance 53 in open zincizing room 5, work in a preferred embodiment of the present invention
Ingress protection gas filling section 3 and outlet protective gas filling section 7 is respectively set in part outlet 54.
When operation, protective gas can be passed through simultaneously by workpiece entrance 53, workpiece outlet 54, it can also two-way after first one
Gas forms gas shield atmosphere in zincizing space S.At this point it is possible to which protective gas is enabled to pass through workpiece entrance 53, workpiece outlet 54
It overflows, had not only kept the stability of protective gas, but also the pressure of protective gas can be properly increased, and can also be arranged in other positions
Protective gas outlet, to form stable gas shield atmosphere.
Further, it can be set respectively in the workpiece entrance 53 of open zincizing room 5, workpiece outlet 54 and medium position
Posting port protective gas filling section 3, outlet protective gas filling section 7 and middle part protective gas filling part.
When operation, it first can be passed through protective gas into zincizing space S from middle part, air therein is discharged, then by work
Part entrance 53, workpiece outlet 54 are passed through protective gas simultaneously, and gas shield atmosphere is formed in zincizing space S.
Other modes can also be used, as being passed through or first (first being led to by workpiece entrance 53 or workpiece outlet 54 two after one simultaneously
Gas, then both ventilate simultaneously) or first three after one (first ventilated by workpiece entrance 53 or workpiece outlet 54, then with medium position three
Ventilate simultaneously) it is passed through the mode of protective gas, gas shield atmosphere is formed in zincizing space S.
Preferably, being not provided with individual protective gas outlet, but protective gas is enabled to export by workpiece entrance 53, workpiece
54 overflow, and can not only keep the stability of protective gas, but also can properly increase the pressure of protective gas, simultaneously, it is possible to reduce
The heat that protective gas is taken away reduces energy consumption.
Preferably, pressure detecting meter can be arranged in zincizing space S, to detect gas pressure therein, so as to anti-
It answers whether gas shield atmosphere reaches requirement, and is adjusted accordingly.
Preferably, pre- thermal center 4 is additionally provided between ingress protection gas filling section 3 and zincizing section 5, for metal work
Part is preheated, and the whole processing time is further shortened, moreover, can by the protective gas of 3 input of ingress protection gas filling section
Enter zincizing section 5 with preheated section 4, and is needed to enter back into ingress protection by pre- thermal center 4 by the protective gas that zincizing section 5 escapes
Gas filling section 3, is conducive to the stability for improving gas shield atmosphere.
For example, the both ends open structure with connected pathways can be set into pre- thermal center 4, entrance opposed inlet protects gas
The first outlet of body filling section 3, preheats protective gas and metal works when passing through its connected pathways, then into
Enter zincizing space S.
Preferably, 3 inlet porting negative pressure sections 2 of section can also be filled in ingress protection gas, born in entrance negative pressure section 2 in micro-
Pressure condition is evacuated ingress protection gas filling section 3, and air, extra protective gas, the zinc powder overflowed so as to guidance is micro-
Dirt discharge.
For example, the both ends open structure with connected pathways can be set into entrance negative pressure section 2, one end open butt joint enters
The entrance of mouth protective gas filling section 3.Preferably, its circumferentially arranged several bleeding point in middle part, each bleeding point are connected by pipeline
Connect negative pressure source.
Preferably, the entrance side of entrance negative pressure section 2 is additionally provided with access road 1, gas shield atmosphere may further ensure that
The stability enclosed.
Preferably, the entrance side of outlet protective gas filling section 7 is additionally provided with output heat preservation section 6, outlet side is provided with out
Mouth negative pressure section 8, exit passageway 9 can be symmetrical arranged with pre- thermal center 4, entrance negative pressure section 2 and access road 1.
In a preferred embodiment of the present invention, pre- thermal center 4, the ingress protection gas successively docked with workpiece entrance 53 is filled out
Fill section 3, entrance negative pressure section 2 and access road 1, and the output heat preservation section 6, the outlet protection gas that successively dock with workpiece outlet 54
Body filling section 7, outlet negative pressure section 8, exit passageway 9, respective both ends open are set as thin-and-long, in order to keep zincizing empty
Between gas shield atmosphere in S, and the cross section for the channel each position that workpiece can be made to pass in and out is almost the same, is conducive to continuous
The progress of production.
When implementation, can by continuous conveying system into zincizing space S transferring metal workpieces, for example, using two turn
Disk C cooperates the transportation system of chain L structure, and metal works are equipped on chain L by hanger, with the rotation of turntable C,
Chain L carries the metal works on hanger and advances, and conveying speed is controlled, so that metal works are seeped in zincizing space S
Zinc is handled and then is exported with chain L.
In a preferred embodiment of the present invention, in order to guarantee safety, avoid that dust explosion occurs, it can also be according to oxygen
The oxygen concentration adjustment that gas concentration detection measures is passed through the mode and flow of protective gas, to guarantee the oxygen in zincizing space S
Concentration is lower than explosion threshold.
Mechanical energy of the invention assists zinc penetration equipment, can carry out zincizing as follows.
The mechanical energy of one embodiment of the invention assists zincizing technique, when zincizing is handled, applies particle to workpiece surface, leads to
Shock of the particle to the workpiece surface for being applied with zinc powder is crossed, Lai Shixian mechanical energy assists zincizing.
Wherein it is possible to first spray zinc powder to workpiece surface, then hit to workpiece surface particle of jettisoninging (referring to Fig. 6).
Wherein it is possible to be hit to workpiece surface particle of jettisoninging (referring to figure while spraying zinc powder to workpiece surface
7)。
Preferably, it can be initially formed a gas shield atmosphere；Zincizing processing is carried out under gas shield atmosphere again.
For example, protective gas can be inputted in a zincizing space, until protective gas therein reaches predetermined pressure；
Zincizing space is closed, closed gas shield atmosphere is formed.
Protective gas can also be inputted in an open zincizing space, until air therein is emptied, until wherein filling
Full protective gas；The lasting input for keeping protective gas, forms dynamic gas shield atmosphere.
Preferably, oxygen content is lower than predetermined value in gas shield atmosphere, to avoid powder explosion occurs.
Wherein it is possible to be passed through protective gas by the medium position in zincizing space, the air in zincizing space is discharged, with shape
At gas shield atmosphere.
Wherein, including being passed through protective gas by the workpiece entrance and/or workpiece outlet port in zincizing space, by zincizing space
In air discharge, to form gas shield atmosphere.
Preferably, protective gas extra in zincizing space is moved by workpiece entrance and/or workpiece outlet discharge to be formed
The gas shield atmosphere of state.
Wherein, by continuously inputting metal parts into the open zincizing space for foring dynamic gas protection atmosphere,
It is set to carry out zincizing reaction under gas shield atmosphere.Whereby, continuous industrial production may be implemented, efficiency significantly improves.
Preferably, keeping gas shield atmosphere in technological temperature, persistently inputs metal works to be processed and export processing
Metal works afterwards.Whereby, can heating, cooling metal works, realize energy-saving and emission-reduction.
Wherein, workpiece is sent into before zincizing space and also carries out the pre-heat treatment to metal works, preferably, the heat of the pre-heat treatment
Amount a part is from protective gas by the heat taken out of in zincizing space.Such as utilize the workpiece entrance discharge by zincizing space
Protective gas preheats metal works.
In conclusion zinc powder (such as compound zinc powder) can be sprayed at metal works by zinc powder bringing device by the present invention
Surface, and strike repeatedly by Shot Blasting System particle of jettisoninging and be covered with the surface of workpiece of compound zinc powder, in certain heating temperature
Under intensify zinc powder activation energy, be allowed to zincizing quickly occurs to react to form surface etch resistant layer.It substantially reduces the zincizing time, reduce
Infiltration temperature improves labor productivity.Moreover, because metal works can be arranged directly in zincizing room, directly by adding
Thermal element radiant heating can reduce energy consumption, improve heating efficiency, meanwhile, the heat distributed when cooling is reduced, is kept away
The waste of thermal energy is exempted from.
Claims (10)
1. a kind of mechanical energy assists zinc penetration equipment, characterized in that it comprises:
Zincizing room has a zincizing space, carries out zincizing processing wherein for metal works；
Zinc powder bringing device, zinc powder delivery outlet are connected to zincizing space, for applying zinc powder to surface of workpiece；
Mechanical auxiliary seeps device, and particle delivery outlet is connected to zincizing space, and for applying particle to workpiece surface, shock is applied with zinc
The workpiece surface of powder, to improve zincizing efficiency；And
Heating device, heating element correspond to zincizing space, for making the zincizing space of zincizing room be in predetermined temperature.
2. mechanical energy as described in claim 1 assists zinc penetration equipment, it is characterised in that:
It includes several impeller heads that mechanical auxiliary, which seeps device, and each particle of impeller head jettisonings outlet alternately set on the locular wall of zincizing room.
3. mechanical energy as claimed in claim 2 assists zinc penetration equipment, it is characterised in that: zinc powder bringing device includes zinc powder sprinkling
The jet exit of device, zinc powder sprinkler is connected with zincizing space locular wall.
4. mechanical energy as claimed in claim 3 assists zinc penetration equipment, it is characterised in that: impeller head includes several frequency controls
Impeller head；
Zinc powder sprinkler includes several rotary sprinklers, and rotary sprinkler is fixed on zincizing room locular wall, and its underpart nozzle
It is communicated with zincizing room.
5. mechanical energy as claimed in claim 3 assists zinc penetration equipment, it is characterised in that:
Zincizing ceiling portion is additionally provided with accommodating space in zincizing space above, and mechanical auxiliary seeps particle hopper and the zinc powder sprinkling of device
The zinc powder hopper of device is disposed therein, and particle hopper connects impeller head by conveying pipeline, and the bottom opening of zinc powder hopper connects zinc
Powder sprinkler.
6. mechanical energy as claimed in claim 3 assists zinc penetration equipment, which is characterized in that it further include separating and reclaiming device, separation
Recyclable device includes
Vibrating screen, the zinc powder for zincizing room to be discharged mutually are separated with particle；
Zinc powder recovering mechanism, for the zinc powder after separation to be supplied to zinc powder sprinkler；With
Particle recovering mechanism, for the particle after separation to be supplied to impeller head.
7. mechanical energy as claimed in claim 6 assists zinc penetration equipment, it is characterised in that:
The bottom of zincizing room offers funnel type recovery port, and the feeding inlet of vibrating screen is set to funnel type recovery port received down zinc powder
With the mixture of particle, the feeding inlet of zinc powder recovering mechanism corresponds to the zinc powder outlet of vibrating screen, the discharge port of zinc powder recovering mechanism
The feeding inlet of corresponding zinc powder sprinkler, the feeding inlet and discharge port of zinc powder recovering mechanism are mentioned by passing through the heatproof zinc powder of zincizing room
Mechanism connection is risen, the feeding inlet of particle recovering mechanism corresponds to the particle outlet of vibrating screen, and the discharge port of particle recovering mechanism is corresponding
The feeding inlet of impeller head, the feeding inlet and discharge port of particle recovering mechanism are connected by passing through the heatproof particle lifting machine structure of zincizing room
It connects.
8. the mechanical energy as described in any one of claims 1 to 7 assists zinc penetration equipment, it is characterised in that:
The heating element of heating device is set to the inner wall of zincizing room, can be to zincizing space and the directly hot spoke of metal works therein
It penetrates.
9. a kind of mechanical energy based on the described in any item mechanical energy auxiliary zinc penetration equipments of claim 1-8 assists zincizing technique,
It is characterized by:
When zincizing is handled, apply particle to workpiece surface, the shock by particle to the workpiece surface for being applied with zinc powder, Lai Shixian
Mechanical energy assists zincizing.
10. mechanical energy as claimed in claim 9 assists zincizing technique, it is characterised in that:
Zinc powder first is sprayed to workpiece surface, then is hit to workpiece surface particle of jettisoninging；Or
While spraying zinc powder to workpiece surface, hit to workpiece surface particle of jettisoninging.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| RU202007U1 (en) * | 2020-08-12 | 2021-01-27 | Общество с ограниченной ответственностью Управляющая компания "Алтайский завод прецизионных изделий" | UNIT FOR FILLING SPRAYER BODIES WITH SOLID CARBURIZER |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108085638B (en) * | 2017-12-20 | 2019-08-27 | 大同新成新材料股份有限公司 | A kind of carbon slipper surface seep copper device and application method |
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| CN106676465A (en) | 2017-05-17 |
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