CN204727789U - Based on the nuisanceless disposal system of carcase - Google Patents
Based on the nuisanceless disposal system of carcase Download PDFInfo
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- CN204727789U CN204727789U CN201520126637.5U CN201520126637U CN204727789U CN 204727789 U CN204727789 U CN 204727789U CN 201520126637 U CN201520126637 U CN 201520126637U CN 204727789 U CN204727789 U CN 204727789U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/10—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
- Y02A40/20—Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
- Y02P20/133—Renewable energy sources, e.g. sunlight
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Abstract
The utility model discloses a kind of nuisanceless disposal system based on carcase, comprising: PLC control unit, breaking unit, sterilization unit, degraded unit, some Electromagnetic Heating unit, some air exhaust odor unit and some power units.By the way, the utility model is based on the nuisanceless disposal system of carcase, and can carry out fragmentation, sterilizing and degraded to the corpse of animal fast and effectively, day output is larger, power consumption is few, can also process the waste that farm crop do not allow to burn simultaneously.
Description
Technical field
The utility model relates to automatization environment-friendly disposal system field, particularly relates to a kind of nuisanceless disposal system based on carcase.
Background technology
At present, for die of illness or the base conditioning method of carcase of other reasons death has two kinds:
1. dig deep-well (carrion well), animals died of illness is thrown away to by corpse putrid fermentation in well, fill up afterwards to well and use earth capping, the process of the animal that will certainly die mainly for plant and slaughterhouse;
2. cremate, animals died of illness or medical experiment carcase are carried out cremate sterilizing destruction, processes mainly for the short run animals died of illness such as medical laboratory and livestock industry academy field experiment and necropsy.
But these technology have a lot of defects and deficiency:
1. the defect of carrion well and deficiency: the treatment time is long, takes up an area larger, can not short period of time re-treatment, and severe contamination underground water, causes air stench, can not thoroughly go out;
2. cremate, cost compare is high, and the residue after process does not have utility value, if air-purification unit is not up to standard, gaseous emission Dioxins exceeds standard, sound equipment Air quality;
So people need the carcase treatment system more met the demands.
Utility model content
The technical problem that the utility model mainly solves is to provide a kind of nuisanceless disposal system based on carcase, have that unfailing performance is high, working efficiency is high, the advantage such as easy to use, diverse in function, simultaneously automatization environment-friendly disposal system application and universal on have market outlook widely.
For solving the problems of the technologies described above, the technical scheme that the utility model adopts is:
A kind of nuisanceless disposal system based on carcase is provided, it comprises: PLC control unit, breaking unit, sterilization unit, degraded unit, some Electromagnetic Heating unit, some air exhaust odor unit and some power units, described power unit comprises electric motor and step-down gear, described air exhaust odor unit comprises exhaust blower and deodorizer, the water-fast gac of honeycomb is provided with in described deodorizer, described breaking unit comprises hydraulic charging & device, cracking cabin, rotary rowed cutter, feed opening and hydraulic pressure Cang Gai, described rotary rowed cutter is arranged in described cracking cabin, described hydraulic pressure Cang Gai is arranged at the top of described cracking cabin, the top of described hydraulic charging & device is arranged at the top of described hydraulic pressure Cang Gai, described feed opening is arranged at the bottom of described cracking cabin, described sterilization unit comprises sterilization bin, first spiral stirrer, first opening for feed, hydraulic pressure door and material transfer mouth, described sterilization bin is connected with the bottom surface of described cracking cabin, described opening for feed is arranged at the top of described sterilization bin, described hydraulic pressure door is arranged on described opening for feed, described first spiral stirrer is arranged in described sterilization bin, described material transfer mouth is arranged at the side of described sterilization bin, described degraded unit comprises degraded storehouse, second spiral stirrer, degraded Cang Gai, second opening for feed, hydraulic gate and discharge port, described second opening for feed is connected with described material transfer mouth, and described hydraulic gate is arranged between described second opening for feed and described material transfer mouth, described degraded Cang Gai is arranged at the top in described degraded storehouse, described discharge port is arranged at the bottom in described degraded storehouse, described second spiral stirrer is arranged in described degraded storehouse, described electric motor by described step-down gear respectively with described rotary rowed cutter, first spiral stirrer is connected with the second spiral stirrer, described deodorizer is connected with described degraded storehouse with described sterilization bin by described exhaust blower, described Electromagnetic Heating unit is that ring is attached on warehouse bottom outer surface, described PLC control unit respectively with described Electromagnetic Heating unit, described air exhaust odor unit, described power unit, described hydraulic charging & device, described hydraulic pressure Cang Gai, described hydraulic pressure door is connected with described hydraulic gate.
In the utility model preferred embodiment, described feed opening is connected with described first opening for feed.
In the utility model preferred embodiment, described cracking cabin and described sterilization bin are for removably connecting.
In the utility model preferred embodiment, also comprise exhaust outlet, described exhaust outlet is arranged on described sterilization bin and described degraded storehouse.
In the utility model preferred embodiment, described exhaust outlet is connected with described exhaust blower.
In the utility model preferred embodiment, described breaking unit, described sterilization unit and described degraded unit use power unit described in one or more sets.
In the utility model preferred embodiment, the speed ratio of the described step-down gear be connected with described rotary rowed cutter is 1:8.
In the utility model preferred embodiment, the speed ratio of the described step-down gear be connected with described second spiral stirrer with described first spiral stirrer is 1:290.
Based on a control method for the nuisanceless disposal system of carcase, its step comprises:
Broken: to open hydraulic pressure Cang Gai, utilize hydraulic charging & device to be sent in cracking cabin by animals died of illness, and drop into water suction material, close hydraulic pressure Cang Gai and seal; With the rotary rowed cutter of high speed rotating, carcase and water suction material are cut, pulverize and stirred, form broken thing;
Sterilizing: when carrying out fragmentation, heats sterilization bin with electromagnetism heating unit; When the temperature of sterilization bin bulkhead reaches 160-200 DEG C, open hydraulic pressure door, by feed opening and the first opening for feed by broken thing from the sterilization bin cracking cabin falls into it, and drop into water suction material again; After broken thing all transfers to sterilization bin, close hydraulic pressure door, arranging sterilization time is 4-6h; Open the first spiral stirrer, broken material and water suction material are carried out stirring and heating, realizes high-temperature sterilization and dry moisture, forming sterilizing thing; In sterilization process, open exhaust blower, with the water-fast gac of the honeycomb in deodorizer, deodorizing is carried out to the gas in sterilization bin and liquid;
Degraded: after sterilization time, open hydraulic gate, sterilizing thing is sent to the second opening for feed from material transfer mouth spiral, and be pushed in degraded storehouse; After sterilizing thing all enters degraded storehouse, close hydraulic gate, add degraded bacterial classification at degraded Cang Gai; With electromagnetism heating unit, degraded storehouse is heated, and open the second spiral stirrer, degraded bacterial classification and sterilizing thing are stirred, sterilizing thing quick fermentation is degraded, form degradation product; After 4-6 hour, degradation product delivers from godown from the transmission of discharge port spiral; Degradation product and planting soil are carried out mixing or directly degradation product packaging being sealed up for safekeeping according to the mass ratio of 1:20-30; In degradation process, open exhaust blower, with the water-fast gac of the honeycomb in deodorizer, deodorizing is carried out to the gas in degraded storehouse and liquid.
In the utility model preferred embodiment, described water suction material comprises straw, balloonflower root, corn cob, sawdust and cavings.
The beneficial effects of the utility model are: can carry out fragmentation, sterilizing and degraded to the corpse of animal fast and effectively, day output is larger, and power consumption is few, can also process the waste that farm crop do not allow to burn simultaneously.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme in the utility model embodiment, below the accompanying drawing used required in describing embodiment is briefly described, apparently, accompanying drawing in the following describes is only embodiments more of the present utility model, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings, wherein:
Fig. 1 is the structural representation of nuisanceless disposal system one preferred embodiment based on carcase of the present utility model.
Embodiment
Be clearly and completely described to the technical scheme in the utility model embodiment below, obviously, described embodiment is only a part of embodiment of the present utility model, instead of whole embodiments.Based on the embodiment in the utility model, those of ordinary skill in the art are not making other embodiments all obtained under creative work prerequisite, all belong to the scope of the utility model protection.
Refer to Fig. 1, the utility model embodiment comprises:
Based on a nuisanceless disposal system for carcase, it comprises: PLC control unit, breaking unit, sterilization unit, degraded unit, some Electromagnetic Heating unit, some air exhaust odor unit and some power units.
Described power unit comprises electric motor and step-down gear.
Described air exhaust odor unit comprises exhaust blower and deodorizer, is provided with the water-fast gac of honeycomb of 12 pieces or more in described deodorizer, and the size of honeycomb is water-fast gac can select 100*100*100mm's.
Described breaking unit comprises hydraulic charging & device, cracking cabin, rotary rowed cutter, feed opening and hydraulic pressure Cang Gai, and described rotary rowed cutter is zig-zag.
Described rotary rowed cutter is arranged in described cracking cabin, and described hydraulic pressure Cang Gai is arranged at the top of described cracking cabin, and the top of described hydraulic charging & device is arranged at the top of described hydraulic pressure Cang Gai, and described feed opening is arranged at the bottom of described cracking cabin.
Described sterilization unit comprises sterilization bin, the first spiral stirrer, the first opening for feed, hydraulic pressure door and material transfer mouth.
Described sterilization bin is connected with the bottom surface of described cracking cabin, described feed opening is connected with described first opening for feed, like this after the corpse of animal has been broken, can not need to use extra equipment and power to be transported in sterilization bin by broken thing to go, save energy, and because feed opening is in the bottom of cracking cabin, so can be quicker, completely broken thing is delivered in sterilization bin, increase work efficiency, described opening for feed is arranged at the top of described sterilization bin, described hydraulic pressure door is arranged on described opening for feed, described first spiral stirrer is arranged in described sterilization bin, described material transfer mouth is arranged at the side of described sterilization bin.
Described degraded unit comprises degraded storehouse, the second spiral stirrer, degraded Cang Gai, the second opening for feed, hydraulic gate and discharge port.
Described second opening for feed is connected with described material transfer mouth, and described hydraulic gate is arranged between described second opening for feed and described material transfer mouth, described degraded Cang Gai is arranged at the top in described degraded storehouse, described discharge port is arranged at the bottom in described degraded storehouse, and described second spiral stirrer is arranged in described degraded storehouse.
Described electric motor by described step-down gear respectively with described rotary rowed cutter, first spiral stirrer is connected with the second spiral stirrer, described deodorizer is connected with described degraded storehouse with described sterilization bin by described exhaust blower, on the outer wall that described Electromagnetic Heating unit loop is around in described sterilization bin and described degraded storehouse or be arranged at the bottom surface in described sterilization bin and described degraded storehouse, can heat whole warehouse like this, make the more even of heat conduction, help sterilizing and degraded, described PLC control unit respectively with described Electromagnetic Heating unit, described air exhaust odor unit, described power unit, described hydraulic charging & device, described hydraulic pressure Cang Gai, described hydraulic pressure door is connected with described hydraulic gate, described PLC control unit so just can be utilized to carry out system at a distance the control of entirety or local, user can be prevented to be subject to bacterium in carcase, the infringement of gas, more healthy, operate also more convenient.
Described cracking cabin and described sterilization bin are for removably connecting, and described sterilization bin and described degraded storehouse are integral structures.
Also comprise exhaust outlet, described exhaust outlet branch is arranged on described sterilization bin and described degraded storehouse, and described exhaust outlet is connected with described exhaust blower.
Described breaking unit, described sterilization unit and described degraded unit use power unit described in one or more sets.
The speed ratio of the described step-down gear be connected with described rotary rowed cutter is 1:8, and the speed ratio of the described step-down gear be connected with described second spiral stirrer with described first spiral stirrer is 1:290.
Based on a control method for the nuisanceless disposal system of carcase, its step comprises:
Broken: to open hydraulic pressure Cang Gai, utilize hydraulic charging & device to be sent in cracking cabin by animals died of illness, and drop into water suction material, close hydraulic pressure Cang Gai and seal; With the rotary rowed cutter of high speed rotating, carcase and water suction material are cut, pulverize and stirred, form broken thing;
Sterilizing: when carrying out fragmentation, heats sterilization bin with electromagnetism heating unit; When the temperature of sterilization bin bulkhead reaches 160-200 DEG C, open hydraulic pressure door, by feed opening and the first opening for feed by broken thing from the sterilization bin cracking cabin falls into it, and drop into water suction material again, the Main Function of water suction material is absorb oil and a small amount of moisture, most of moisture is by heating evaporation, becomes a small amount of distilled water by condensation odor removal, outer row; After broken thing all transfers to sterilization bin, close hydraulic pressure door, sterilization time is set; Open the first spiral stirrer, broken material and water suction material are carried out stirring and heating, makes material thermal conduction even, realize high-temperature sterilization and dry moisture, forming sterilizing thing; In sterilization process, open exhaust blower, with the water-fast gac of the honeycomb in deodorizer, deodorizing is carried out to the gas in sterilization bin and liquid;
Degraded: after sterilization time, open hydraulic gate, sterilizing thing is sent to the second opening for feed from material transfer mouth spiral, and be pushed in degraded storehouse; After sterilizing thing all enters degraded storehouse, close hydraulic gate, add degraded bacterial classification at degraded Cang Gai; Heat degraded storehouse with electromagnetism heating unit, Heating temperature is 50-100 DEG C, and opens the second spiral stirrer, stirs, sterilizing thing quick fermentation is degraded to degraded bacterial classification and sterilizing thing, forms degradation product; After 4-6 hour, degradation product delivers from godown from the transmission of discharge port spiral; Degradation product and planting soil are carried out mixing or directly degradation product packaging being sealed up for safekeeping according to the mass ratio of 1:20-30; In degradation process, open exhaust blower, with the water-fast gac of the honeycomb in deodorizer, deodorizing is carried out to the gas in degraded storehouse and liquid.
Degradation product and planting soil are mixed according to the mass ratio of 1:20-30, can improve soil property, improving the fertilizer of nutrient, is the first-selected fertilizer of orchard and growing vegetables, exceeds doubly a lot to the nutrient of plant than common animal excrement.
Described water suction material comprises straw, balloonflower root, corn cob, the productional surplus such as sawdust and cavings product, plays the effect absorbing moisture and grease.
Specific embodiment one
Described breaking unit comprises hydraulic charging & device, cracking cabin, rotary rowed cutter, feed opening and hydraulic pressure Cang Gai
Described sterilization unit comprises sterilization bin, the first spiral stirrer, the first opening for feed, hydraulic pressure door and material transfer mouth.
Described degraded unit comprises degraded storehouse, the second spiral stirrer, degraded Cang Gai, the second opening for feed, hydraulic gate and discharge port
Handling dead pig: 1. open hydraulic pressure Cang Gai, hydraulic charging & device sends dead pig into (before process, dead pig needs to weigh) in cracking cabin, then shuts hydraulic pressure Cang Gai, shreds, open sterilization bin helical stir function and heating function simultaneously with rotary rowed cutter pig of checkmating; Pork-pieces after chopping is transported in sterilization bin, heats while stirring, then add the interpolation water suction material of carcase body weight 20%, disposable reinforced quantity, need the size for the treatment of facility more to determine, in order to avoid add too much material, cause process thoroughly or loss treatment facility; Sterilization bin Heating temperature (bulkhead) is: 100-160 degree Celsius, and laser heating stirs 4-6 hour, reaches sterilising effect; Then open the hydraulic gate between sterilization bin and degraded storehouse, open second spiral stirrer in degraded storehouse simultaneously, by the first spiral stirrer, material is pushed to degraded storehouse, then close hydraulic gate; Open degraded Cang Gai to add carcase and degrade after special high-temperature strain, close Long Position lid, the temperature in degraded storehouse is controlled at 60-80 degree Celsius, stirs 4-6 hour by spiral stirrer; Degradation treatment terminates, and opens discharge port, by the second spiral stirrer by material, pushes out degraded storehouse, completes the work for the treatment of of batch.While degraded, continue broken sterilizing, reach continuous firing, save time, improve day output.The performance characteristics of sterilization bin and the spiral stirrer in storehouse of degrading: rotate forward 10 minutes, then stops 1 minute, then cycle operation in 10 minutes of reversing.
The utility model based on the beneficial effect of the nuisanceless disposal system of carcase is: can carry out fragmentation, sterilizing and degraded to the corpse of animal fast and effectively, day output is larger, power consumption is few, the waste that farm crop do not allow to burn can also be processed simultaneously, and synthesize the fertilizer of high nutrient.
The foregoing is only embodiment of the present utility model; not thereby the scope of the claims of the present utility model is limited; every utilize the utility model description to do equivalent structure or equivalent flow process conversion; or be directly or indirectly used in other relevant technical field, be all in like manner included in scope of patent protection of the present utility model.
Claims (8)
1. based on a nuisanceless disposal system for carcase, it is characterized in that, comprising: PLC control unit, breaking unit, sterilization unit, degraded unit, some Electromagnetic Heating unit, some air exhaust odor unit and some power units,
Described power unit comprises electric motor and step-down gear,
Described air exhaust odor unit comprises exhaust blower and deodorizer, is provided with the water-fast gac of honeycomb in described deodorizer,
Described breaking unit comprises hydraulic charging & device, cracking cabin, rotary rowed cutter, feed opening and hydraulic pressure Cang Gai, described rotary rowed cutter is arranged in described cracking cabin, described hydraulic pressure Cang Gai is arranged at the top of described cracking cabin, the top of described hydraulic charging & device is arranged at the top of described hydraulic pressure Cang Gai, described feed opening is arranged at the bottom of described cracking cabin
Described sterilization unit comprises sterilization bin, the first spiral stirrer, the first opening for feed, hydraulic pressure door and material transfer mouth, described sterilization bin is connected with the bottom surface of described cracking cabin, described opening for feed is arranged at the top of described sterilization bin, described hydraulic pressure door is arranged on described opening for feed, described first spiral stirrer is arranged in described sterilization bin, described material transfer mouth is arranged at the side of described sterilization bin
Described degraded unit comprises degraded storehouse, the second spiral stirrer, degraded Cang Gai, the second opening for feed, hydraulic gate and discharge port, described second opening for feed is connected with described material transfer mouth, and described hydraulic gate is arranged between described second opening for feed and described material transfer mouth, described degraded Cang Gai is arranged at the top in described degraded storehouse, described discharge port is arranged at the bottom in described degraded storehouse, described second spiral stirrer is arranged in described degraded storehouse
Described electric motor is connected with the second spiral stirrer with described rotary rowed cutter, the first spiral stirrer respectively by described step-down gear, described deodorizer is connected with described degraded storehouse with described sterilization bin by described exhaust blower, described Electromagnetic Heating unit is that ring is attached on warehouse bottom outer surface, and described PLC control unit is connected with described hydraulic gate with described Electromagnetic Heating unit, described air exhaust odor unit, described power unit, described hydraulic charging & device, described hydraulic pressure Cang Gai, described hydraulic pressure door respectively.
2. the nuisanceless disposal system based on carcase according to claim 1, is characterized in that, described feed opening is connected with described first opening for feed.
3. the nuisanceless disposal system based on carcase according to claim 1, is characterized in that, described cracking cabin and described sterilization bin are for removably connecting.
4. the nuisanceless disposal system based on carcase according to claim 1, is characterized in that, also comprise exhaust outlet, and described exhaust outlet is arranged on described sterilization bin and described degraded storehouse.
5. the nuisanceless disposal system based on carcase according to claim 4, it is characterized in that, described exhaust outlet is connected with described exhaust blower.
6. the nuisanceless disposal system based on carcase according to claim 1, is characterized in that, described breaking unit, described sterilization unit and described degraded unit use power unit described in one or more sets.
7. the nuisanceless disposal system based on carcase according to claim 1, is characterized in that, the speed ratio of the described step-down gear be connected with described rotary rowed cutter is 1:8.
8. the nuisanceless disposal system based on carcase according to claim 1, is characterized in that, the speed ratio of the described step-down gear be connected with described second spiral stirrer with described first spiral stirrer is 1:290.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520126637.5U CN204727789U (en) | 2015-03-05 | 2015-03-05 | Based on the nuisanceless disposal system of carcase |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520126637.5U CN204727789U (en) | 2015-03-05 | 2015-03-05 | Based on the nuisanceless disposal system of carcase |
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| CN204727789U true CN204727789U (en) | 2015-10-28 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104649725A (en) * | 2015-03-05 | 2015-05-27 | 苏州市协进升降设备有限公司 | Pollution-free processing system based on animal carcasses and control method thereof |
| CN105964647A (en) * | 2016-04-27 | 2016-09-28 | 海宁市海牧农牧机械有限公司 | Fermentation tank for harmless treatment system for pigs dead of diseases |
| CN109261690A (en) * | 2018-09-08 | 2019-01-25 | 中国环境保护集团有限公司 | A kind of efficient animal carcass treating machine |
| CN109261691A (en) * | 2018-09-08 | 2019-01-25 | 中国环境保护集团有限公司 | A kind of negative pressure treating machine of harmless treatment animal carcass |
-
2015
- 2015-03-05 CN CN201520126637.5U patent/CN204727789U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104649725A (en) * | 2015-03-05 | 2015-05-27 | 苏州市协进升降设备有限公司 | Pollution-free processing system based on animal carcasses and control method thereof |
| CN104649725B (en) * | 2015-03-05 | 2017-12-19 | 苏州市协进升降设备有限公司 | Nuisanceless disposal system and its control method based on spoil |
| CN105964647A (en) * | 2016-04-27 | 2016-09-28 | 海宁市海牧农牧机械有限公司 | Fermentation tank for harmless treatment system for pigs dead of diseases |
| CN109261690A (en) * | 2018-09-08 | 2019-01-25 | 中国环境保护集团有限公司 | A kind of efficient animal carcass treating machine |
| CN109261691A (en) * | 2018-09-08 | 2019-01-25 | 中国环境保护集团有限公司 | A kind of negative pressure treating machine of harmless treatment animal carcass |
| CN109261690B (en) * | 2018-09-08 | 2020-07-03 | 中国环境保护集团有限公司 | High-efficient spoil system machine |
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