CN204714085U - A kind of long profiles automatic stacking machine - Google Patents

A kind of long profiles automatic stacking machine Download PDF

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Publication number
CN204714085U
CN204714085U CN201520375141.1U CN201520375141U CN204714085U CN 204714085 U CN204714085 U CN 204714085U CN 201520375141 U CN201520375141 U CN 201520375141U CN 204714085 U CN204714085 U CN 204714085U
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servo motor
trolley
bottom plate
seat
synchronous
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CN201520375141.1U
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冯显英
穆永杰
李彬
张孟良
晁岱卫
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Shandong Jinboli Precision Machinery Co Ltd
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Shandong Jinboli Precision Machinery Co Ltd
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Abstract

本实用新型公开了一种长型材自动码料机,它涉及光伏产业中有关铝边框生产用型材处理及运送技术领域;码料装置一与码料装置二通过连接梁连接;吸盘架与码料装置一、码料装置二固定件连接,所述码料装置一包括传动装置、载料装置;平行导轨、齿条均安装在底架上,小车底板通过直线轴承与平行导轨配合,伺服电机座一安装在小车底板上,伺服电机一安装在伺服电机座一上,同步带轮一与丝母座一配合,同步带轮一的一端通过同步带一与伺服电机连接,其另一端与齿条啮合,丝母座安装在小车底板上;本实用新型码料效率高,自动化水平高,劳动量少;制造成本低。

The utility model discloses an automatic coder for long profiles, which relates to the technical field of profile processing and transportation for aluminum frame production in the photovoltaic industry; the first coder and the second coder are connected by a connecting beam; the suction cup frame and the coder Device 1, the two fixed parts of the coding device are connected. The first coding device includes a transmission device and a loading device; parallel guide rails and racks are installed on the chassis, the bottom plate of the trolley cooperates with the parallel guide rails through linear bearings, and the servo motor seat One is installed on the bottom plate of the trolley, the servo motor one is installed on the servo motor seat one, the synchronous pulley one is matched with the screw female seat one, one end of the synchronous pulley one is connected with the servo motor through the synchronous belt one, and the other end is connected with the rack Engagement, the screw female seat is installed on the bottom plate of the trolley; the utility model has high coding efficiency, high automation level, less labor and low manufacturing cost.

Description

一种长型材自动码料机An automatic coder for long profiles

技术领域:Technical field:

本实用新型涉及光伏产业中有关铝边框生产用型材处理及运送技术领域,具体涉及一种长型材自动码料机。The utility model relates to the technical field of profile processing and transportation for aluminum frame production in the photovoltaic industry, in particular to an automatic long profile material stacker.

背景技术:Background technique:

长型材自动码料机是用于光伏铝型材表面处理过程中的上料、下料的运送设备。光伏铝型材的长度一般为6米,型材的堆放示意图如图1所示。目前,对于光伏铝型材表面处理中上料、下料的过程,每台设备需要2位工人在上料处工作,2位工人在下料处工作完成。每台表面处理设备至少需要4人完成上、下料,按照上述过程,存在如下缺陷:(1)、人员多、劳动强度大,用工成本高;(2)、自动化水平低,加工生产效率低。The long profile automatic stacker is a conveying equipment used for loading and unloading during the surface treatment of photovoltaic aluminum profiles. The length of photovoltaic aluminum profiles is generally 6 meters, and the stacking diagram of profiles is shown in Figure 1. At present, for the process of loading and unloading in the surface treatment of photovoltaic aluminum profiles, each equipment requires 2 workers to work at the loading area, and 2 workers to complete the work at the unloading area. Each surface treatment equipment needs at least 4 people to complete the loading and unloading. According to the above process, there are the following defects: (1), many personnel, high labor intensity, and high labor cost; (2), low automation level, and low processing and production efficiency .

实用新型内容:Utility model content:

本实用新型的目的在于针对现有技术的缺陷和不足,提供一种结构简单,设计合理、使用方便的长型材自动码料机。The purpose of the utility model is to provide an automatic coder for long profiles with simple structure, reasonable design and convenient use for the defects and deficiencies of the prior art.

为了解决背景技术所存在的问题,本实用新型采用的技术方案为:它包括码料装置一、码料装置二、连接梁、吸盘架;码料装置一与码料装置二通过连接梁连接;吸盘架与码料装置一、码料装置二固定件连接,所述码料装置一包括传动装置、载料装置。In order to solve the existing problems of the background technology, the technical solution adopted by the utility model is: it includes a code material device one, a code material device two, a connecting beam, and a suction cup frame; the code material device one and the code material device two are connected by a connecting beam; The suction cup frame is connected with the first code material device and the second code material device, and the code material device one includes a transmission device and a material loading device.

所述的传动装置包括底架、平行导轨、齿条、小车底板、直线轴承、伺服电机一、伺服电机座一、同步带轮一、同步带一、丝母座一;所述平行导轨、齿条均安装在底架上,小车底板通过直线轴承与平行导轨配合,伺服电机座一安装在小车底板上,伺服电机一安装在伺服电机座一上,同步带轮一与丝母座一配合,同步带轮一的一端通过同步带一与伺服电机连接,其另一端与齿条啮合,丝母座安装在小车底板上。The transmission device includes an underframe, a parallel guide rail, a tooth rack, a trolley bottom plate, a linear bearing, a servo motor, a servo motor seat, a synchronous pulley, a synchronous belt, and a thread female seat; The bars are all installed on the bottom frame, the bottom plate of the trolley is matched with the parallel guide rail through the linear bearing, the servo motor seat is installed on the bottom plate of the trolley, the servo motor is installed on the servo motor seat one, the synchronous pulley is matched with the screw nut seat, One end of the synchronous pulley one is connected with the servo motor through the synchronous belt one, and its other end is meshed with the rack, and the screw nut seat is installed on the bottom plate of the trolley.

所述的载料装置包括伺服电机二、伺服电机座二、同步带轮二、同步带二、丝母座二、滚珠丝杠、导柱、丝母座三、固件;伺服电机二安装在伺服电机座二上,所述伺服电机座二固定在小车底板上,同步带轮二与丝母座二配合,丝母座二安装在小车底板上,同步带二的一端与伺服电机二啮合,其另一端与同步带轮二,导柱与丝母座三配合,丝母座三安装在小车底板上,固件与导柱和滚珠丝杠连接。The loading device includes two servo motors, two servo motor seats, two synchronous pulleys, two synchronous belts, two nut seats, ball screws, guide posts, three nut seats, and firmware; the second servo motor is installed on the servo On the motor seat 2, the servo motor seat 2 is fixed on the bottom plate of the trolley, the synchronous pulley 2 cooperates with the screw female seat 2, the silk female seat 2 is installed on the trolley bottom plate, one end of the synchronous belt 2 meshes with the servo motor 2, and The other end cooperates with the synchronous pulley two, the guide post and the screw female seat three, and the screw female seat three is installed on the bottom plate of the trolley, and the firmware is connected with the guide post and the ball screw.

所述的吸盘架包括吸盘、长杆、短杆;短杆固定在长杆上,吸盘安装在长杆、短杆上。The suction cup frame includes a suction cup, a long rod and a short rod; the short rod is fixed on the long rod, and the suction cup is installed on the long rod and the short rod.

采用上述结构后,本实用新型有益效果为:码料效率高,自动化水平高,劳动量少;制造成本低。After adopting the above structure, the beneficial effects of the utility model are: high coding efficiency, high automation level, less labor and low manufacturing cost.

附图说明:Description of drawings:

图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图2为本实用新型中码料装置一的结构示意图;Fig. 2 is a structural representation of the yard material device one in the utility model;

图3为本实用新型中传动装置的结构示意图;Fig. 3 is the structural representation of transmission device in the utility model;

图4为本实用新型中载料装置的结构示意图;Fig. 4 is the structural representation of loading device in the utility model;

图5为本实用新型中吸盘架的结构示意图。Fig. 5 is a schematic structural view of the suction cup holder in the present invention.

附图标记说明:Explanation of reference signs:

A-码料装置一;B-码料装置二;C-连接梁;D-吸盘架;1-传动装置;2-载料装置;1.1-底架、1.2-平行导轨;1.3-齿条;1.4-小车底板;1.5-直线轴承;1.6-伺服电机一;1.7-伺服电机座一;1.8-同步带轮一;1.9-同步带一;1.10-丝母座一;2.1伺服电机二;2.2-伺服电机座二;2.3-同步带轮二;2.4-同步带二;、2.5-丝母二;2.6-滚珠丝杠;2.7-导柱;2.8-丝母三;2.9-固件;3.1-吸盘;3.2-长杆;3.3-短杆。A-code material device 1; B-code material device 2; C-connecting beam; D-suction cup frame; 1-transmission device; 2-loading device; 1.1-underframe, 1.2-parallel guide rail; 1.3-rack; 1.4- trolley bottom plate; 1.5- linear bearing; 1.6- servo motor one; 1.7- servo motor seat one; 1.8- synchronous pulley one; 1.9- synchronous belt one; Servo motor seat 2; 2.3-synchronous pulley 2; 2.4-synchronous belt 2; 2.5-screw nut 2; 2.6-ball screw; 2.7-guide column; 3.2 - long pole; 3.3 - short pole.

具体实施方式:Detailed ways:

下面结合附图对本实用新型作进一步的说明。Below in conjunction with accompanying drawing, the utility model is further described.

为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及具体实施方式,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施方式仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solutions and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and specific implementation methods. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.

如图1-5所示,本具体实施方式采用如下技术方案:它包括码料装置一A、码料装置二B、连接梁C、吸盘架D;码料装置一A与码料装置二B通过连接梁C连接;吸盘架D与码料装置一A、码料装置二B固定件连接,所述码料装置一A包括传动装置1、载料装置2。As shown in Figures 1-5, this specific embodiment adopts the following technical scheme: it includes a coding device A, a coding device B, a connecting beam C, a suction cup frame D; a coding device A and a coding device B Connected by a connecting beam C; the suction cup frame D is connected with the fixing parts of the first coding device A and the second coding device B, and the first coding device A includes a transmission device 1 and a loading device 2 .

所述的传动装置1包括底架1.1、平行导轨1.2、齿条1.3、小车底板1.4、直线轴承1.5、伺服电机一1.6、伺服电机座一1.7、同步带轮一1.8、同步带一1.9、丝母座一1.10;所述平行导轨1.2、齿条1.3均安装在底架1.1上,小车底板1.4通过直线轴承1.5与平行导轨1.2配合,伺服电机座一1.7安装在小车底板1.4上,伺服电机一1.6安装在伺服电机座一1.7上,同步带轮一1.8与丝母座一1.10配合,同步带轮一1.8的一端通过同步带一1.9与伺服电机1.6连接,其另一端与齿条1.3啮合,丝母座1.10安装在小车底板1.4上。伺服电机一1.6旋转通过同步带使同步带轮一1.8旋转,同步带轮一1.8旋转与齿条1.3发生相对位移,使小车底板1.4位移。The transmission device 1 includes a chassis 1.1, a parallel guide rail 1.2, a rack 1.3, a trolley base plate 1.4, a linear bearing 1.5, a servo motor 1.6, a servo motor seat 1.7, a synchronous pulley 1.8, a synchronous belt 1.9, a wire Female seat one 1.10; the parallel guide rail 1.2 and the rack 1.3 are all installed on the chassis 1.1, the bottom plate of the trolley 1.4 cooperates with the parallel guide rail 1.2 through the linear bearing 1.5, the servo motor base one 1.7 is installed on the bottom plate 1.4 of the trolley, the servo motor one 1.6 is installed on the servo motor base 1.7, the synchronous pulley 1.8 cooperates with the screw nut seat 1.10, one end of the synchronous pulley 1.8 is connected with the servo motor 1.6 through the synchronous belt 1.9, and the other end meshes with the rack 1.3, The screw nut seat 1.10 is installed on the trolley base plate 1.4. Servomotor 1.6 rotates through synchronous belt to make synchronous pulley 1.8 rotate, and synchronous pulley 1.8 rotates relative displacement with tooth bar 1.3, makes trolley bottom plate 1.4 displacement.

所述的载料装置2包括伺服电机二2.1、伺服电机座二2.2、同步带轮二2.3、同步带二2.4、丝母座二2.5、滚珠丝杠2.6、导柱2.7、丝母座三2.8、固件2.9;伺服电机二2.1安装在伺服电机座二2.2上,所述伺服电机座二2.2固定在小车底板上,同步带轮二2.3与丝母座二2.5配合,丝母座二2.5安装在小车底板上,同步带二2.4一端与伺服电机二2.1啮合,另一端与同步带轮二2.3,导柱2.7与丝母座三2.8配合,丝母座三2.8安装在小车底板上,固件2.9与导柱2.7和滚珠丝杠2.6连接。伺服电机二2.1旋转通过同步带使同步带轮二2.3旋转,同步带轮二2.3旋转带动滚珠丝杠上下移动,同时带动导柱2.7上下移动并且导柱对滚珠丝杠有导向的作用。丝杠下降到一定高度时,吸盘3.1吸料或放料。The loading device 2 includes servo motor two 2.1, servo motor seat two 2.2, synchronous pulley two 2.3, synchronous belt two 2.4, screw nut seat two 2.5, ball screw 2.6, guide post 2.7, and screw nut seat three 2.8 , Firmware 2.9; Servo motor two 2.1 is installed on the servo motor seat two 2.2, and the servo motor seat two 2.2 is fixed on the bottom plate of the trolley, the synchronous pulley two 2.3 cooperates with the screw female seat two 2.5, and the silk female seat two 2.5 is installed on On the bottom plate of the trolley, one end of the synchronous belt 2.4 meshes with the servo motor 2.1, the other end engages with the synchronous pulley 2.3, the guide post 2.7 cooperates with the screw nut seat 3 2.8, and the screw nut seat 3 2.8 is installed on the bottom plate of the trolley, and the firmware 2.9 and The guide post 2.7 is connected with the ball screw 2.6. Servomotor 2 2.1 rotates to make synchronous pulley 2 2.3 rotate through synchronous belt, synchronous pulley 2 2.3 rotates and drives ball screw to move up and down, drives guide post 2.7 to move up and down simultaneously and guide post has guiding effect to ball screw. When the lead screw drops to a certain height, the suction cup 3.1 sucks or discharges the material.

所述的吸盘架D包括吸盘3.1、长杆3.2、短杆3.3;短杆3.3固定在长杆3.2上,吸盘3.1安装在长杆3.2、短杆3.3上;短杆3.3位置及距离有具体工况决定,用于吸取垫木。Described sucker frame D comprises sucker 3.1, long rod 3.2, short rod 3.3; Short rod 3.3 is fixed on the long rod 3.2, and sucker 3.1 is installed on the long rod 3.2, short rod 3.3; Depending on the situation, it is used to absorb skids.

以上所述,仅用以说明本实用新型的技术方案而非限制,本领域普通技术人员对本实用新型的技术方案所做的其它修改或者等同替换,只要不脱离本实用新型技术方案的精神和范围,均应涵盖在本实用新型的权利要求范围当中。The above is only used to illustrate the technical solution of the utility model without limitation, other modifications or equivalent replacements made by those skilled in the art to the technical solution of the utility model, as long as they do not depart from the spirit and scope of the technical solution of the utility model , should be covered in the scope of the claims of the present utility model.

Claims (4)

1.一种长型材自动码料机,其特征在于:它包括码料装置一、码料装置二、连接梁、吸盘架;码料装置一与码料装置二通过连接梁连接;吸盘架与码料装置一、码料装置二固定件连接,所述码料装置一包括传动装置、载料装置。1. A long profile automatic code material machine is characterized in that: it comprises code material device one, code material device two, connecting beam, suction cup frame; code material device one and code material device two are connected by connecting beam; suction cup frame and The first coding device and the second coding device are connected by a fixed piece, and the first coding device includes a transmission device and a loading device. 2.根据权利要求1所述的一种长型材自动码料机,其特征在于所述的传动装置包括底架、平行导轨、齿条、小车底板、直线轴承、伺服电机一、伺服电机座一、同步带轮一、同步带一、丝母座一;所述平行导轨、齿条均安装在底架上,小车底板通过直线轴承与平行导轨配合,伺服电机座一安装在小车底板上,伺服电机一安装在伺服电机座一上,同步带轮一与丝母座一配合,同步带轮一的一端通过同步带一与伺服电机连接,其另一端与齿条啮合,丝母座安装在小车底板上。2. A long profile automatic coder according to claim 1, characterized in that the transmission device includes a chassis, parallel guide rails, racks, trolley bottom plate, linear bearings, servo motor 1, servo motor seat 1 , synchronous pulley 1, synchronous belt 1, wire female seat 1; the parallel guide rails and racks are installed on the chassis, the bottom plate of the trolley cooperates with the parallel guide rails through linear bearings, the servo motor seat 1 is installed on the bottom plate of the trolley, and the servo The motor one is installed on the servo motor base one, the synchronous pulley one is matched with the screw nut base one, one end of the synchronous pulley one is connected with the servo motor through the synchronous belt one, and the other end is meshed with the rack, and the silk nut base is installed on the trolley bottom plate. 3.根据权利要求1所述的一种长型材自动码料机,其特征在于所述的载料装置包括伺服电机二、伺服电机座二、同步带轮二、同步带二、丝母座二、滚珠丝杠、导柱、丝母座三、固件;伺服电机二安装在伺服电机座二上,所述伺服电机座二固定在小车底板上,同步带轮二与丝母座二配合,丝母座二安装在小车底板上,同步带二的一端与伺服电机二啮合,其另一端与同步带轮二,导柱与丝母座三配合,丝母座三安装在小车底板上,固件与导柱和滚珠丝杠连接。3. An automatic coder for long profiles according to claim 1, characterized in that the loading device includes two servo motors, two servo motor seats, two synchronous pulleys, two synchronous belts, and two screw sockets , Ball screw, guide post, screw nut seat 3. Firmware; the second servo motor is installed on the second servo motor seat, the second servo motor seat is fixed on the bottom plate of the trolley, the second synchronous pulley cooperates with the second screw nut seat, and the wire The female seat 2 is installed on the bottom plate of the trolley, one end of the timing belt 2 meshes with the servo motor 2, the other end of the synchronous belt pulley 2, the guide post cooperates with the threaded female seat 3, and the threaded female seat 3 is installed on the bottom plate of the trolley, and the firmware and The guide post is connected to the ball screw. 4.根据权利要求1所述的一种长型材自动码料机,其特征在于所述的吸盘架包括吸盘、长杆、短杆;短杆固定在长杆上,吸盘安装在长杆、短杆上。4. A kind of long profile automatic code material machine according to claim 1, it is characterized in that described suction cup holder comprises suction cup, long rod, short rod; Short rod is fixed on the long rod, and suction cup is installed on long rod, short rod on the pole.
CN201520375141.1U 2015-06-04 2015-06-04 A kind of long profiles automatic stacking machine Expired - Lifetime CN204714085U (en)

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CN108706349A (en) * 2018-06-13 2018-10-26 南京利德东方橡塑科技有限公司 A kind of sanction pipe automatic stacking device and its control method
CN111039224A (en) * 2020-02-10 2020-04-21 阜新佰斯特机械制造有限公司 Movable hoisting device for guide vane of water turbine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108706349A (en) * 2018-06-13 2018-10-26 南京利德东方橡塑科技有限公司 A kind of sanction pipe automatic stacking device and its control method
CN108706349B (en) * 2018-06-13 2023-08-04 南京利德东方橡塑科技有限公司 Automatic pipe cutting and stacking device and control method thereof
CN111039224A (en) * 2020-02-10 2020-04-21 阜新佰斯特机械制造有限公司 Movable hoisting device for guide vane of water turbine

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