CN204685014U - High-shear emulsifying device - Google Patents

High-shear emulsifying device Download PDF

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Publication number
CN204685014U
CN204685014U CN201520347626.XU CN201520347626U CN204685014U CN 204685014 U CN204685014 U CN 204685014U CN 201520347626 U CN201520347626 U CN 201520347626U CN 204685014 U CN204685014 U CN 204685014U
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CN
China
Prior art keywords
blade
tank body
emulsification tank
jacket layer
stirring blade
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201520347626.XU
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Chinese (zh)
Inventor
王钰芝
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Individual
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Individual
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Publication date
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Priority to CN201520347626.XU priority Critical patent/CN204685014U/en
Application granted granted Critical
Publication of CN204685014U publication Critical patent/CN204685014U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses a kind of high-shear emulsifying device, comprise emulsification tank body and storage tank, the top of described emulsification tank body is provided with charging aperture, bottom is provided with discharging opening, heating jacket layer is provided with below described emulsification tank body, described heating jacket layer in a tubular form formal distribution in the middle and lower part of described emulsification tank body and bottom, the side of described heating jacket layer is provided with air inlet, opposite side is provided with exhaust outlet, described air inlet is used for heating steam to pass in described heating jacket layer, the top of described emulsification tank body is provided with motor, shaft is connected with below described motor, described shaft stretches into the middle and lower part of described emulsification tank body, described shaft is provided with from top to bottom and stirs blade one and stir blade two.The utility model device can reduce energy consumption, and can extend the service life of motor, and it is circular for stirring blade entirety, and is zigzag arrangement, is crisscross arranged, can increases the section of shear of blade and emulsion, increase stirring intensity between adjacent blade.

Description

High-shear emulsifying device
Technical field
The utility model belongs to emulsification shearing technique field, is specifically related to a kind of high-shear emulsifying device.
Background technology
In cathode electrophoresis dope production process, need binder resin to add the emulsification of deionized water high speed shear and form emulsion, the quality of emulsion directly decides the painting effect in later stage, current cathode electrophoresis dope emulsification pretreatment device is sheared abundant not, and energy consumption is comparatively large, and binder resin viscosity is larger, shear history easily burns out stirring motor, and current mixer stirring dynamics is little, cause shear time to extend, emulsifying power is low.
Utility model content
In order to solve the problems of the technologies described above, the utility model proposes a kind of high-shear emulsifying device, this device stirring efficiency is high, and shear time is short, and can reduce the live load of motor.
Solution comprises:
A kind of high-shear emulsifying device, comprise emulsification tank body and storage tank, the top of described emulsification tank body is provided with charging aperture, bottom is provided with discharging opening, described discharging opening is connected with described storage tank by pipeline, described pipeline is provided with valve and pump, it is characterized in that: below described emulsification tank body, be provided with heating jacket layer, described heating jacket layer in a tubular form formal distribution in the middle and lower part of described emulsification tank body and bottom, the side of described heating jacket layer is provided with air inlet, opposite side is provided with exhaust outlet, described air inlet is used for heating steam to pass in described heating jacket layer, the top of described emulsification tank body is provided with motor, shaft is connected with below described motor, described shaft stretches into the middle and lower part of described emulsification tank body, described shaft is provided with from top to bottom and stirs blade one and stir blade two, described stirring blade one is identical with stirring blade dimorphism shape, its entirety is circle, stir blade one and stir blade two and be several jagged blade compositions, and in being crisscross arranged between adjacent blade, its area of stirring blade two being positioned at below is less than the stirring blade one being positioned at top.
Highly differ 4-6 centimetre between the blade that described stirring blade one is adjacent, between the blade of described stirring blade two-phase neighbour, highly differ 2-4 centimetre.
Base is provided with below described emulsification tank body and storage tank.
Described stirring blade one and stirring blade two are stainless steel.
The Advantageous Effects that the utility model brings:
By being provided with heating jacket layer below emulsification tank body, by heating to injection heating steam in heating jacket layer emulsification tank body, temperature is improved during emulsification, the viscosity of emulsion in emulsification tank body can be reduced, and, two stirring blades not of uniform size are provided with in this emulsification tank body, be positioned at the stirring blade two little for area of emulsification tank base, the tail surface being positioned at top amasss large stirring blade one, two are stirred blade and vary in size, bottom binder resin viscosity is larger, small size stirs blade can reduce moment of torsion at the stirring initial stage, protection shaft and motor, after completing preliminary shearing, the blade on top participates in shearing, increase shear efficiency,
This device is set to 4-6 centimetre by highly differing between blade adjacent for stirring blade one, between the blade of stirring blade two-phase neighbour, highly difference is set to 2-4 centimetre, energy consumption can be reduced, and the service life of motor can be extended, it is circular for stirring blade entirety, and is zigzag arrangement, is crisscross arranged between adjacent blade, the section of shear of blade and emulsion can be increased, increase stirring intensity.
Accompanying drawing explanation
Fig. 1 is the structural representation of the utility model device;
Fig. 2 is that the utility model stirs blade one and stirs the structure chart of blade two;
In figure, 1, emulsification tank body, 2, heating jacket layer, 3, air inlet, 4, discharging opening, 5, charging aperture, 6, stir blade one, 7, stir blade two, 8, pump, 9, storage tank.
Detailed description of the invention
As depicted in figs. 1 and 2, high-shear emulsifying device, comprise emulsification tank body 1 and storage tank 9, the top of emulsification tank body 1 is provided with charging aperture 5, bottom is provided with discharging opening 4, the emulsion carrying out emulsification pretreatment is needed to add from charging aperture 5, discharging opening is connected with storage tank by pipeline, pipeline is provided with valve and pump 8, the emulsion that emulsification completes is discharged from discharging opening, operating personnel also can get part emulsion and test from discharging opening, see whether emulsification is complete, heating jacket layer 2 is provided with below emulsification tank body 1, heating jacket layer 2 in a tubular form formal distribution in the middle and lower part of emulsification tank body and bottom, the side of heating jacket layer is provided with air inlet 3, opposite side is provided with exhaust outlet, air inlet 3 is for passing in heating jacket layer by heating steam, by steam to emulsification tank body 1 heat supply, emulsion device viscosity after heating reduces, shear rate can be accelerated, the top of emulsification tank body 1 is provided with motor, shaft is connected with below motor, shaft stretches into the middle and lower part of emulsification tank body, shaft is provided with from top to bottom and stirs blade 1 and stir blade 27, stir blade 1 identical with stirring blade 27 shape, its entirety is circle, stir blade one and stir blade two and be several jagged blade compositions, and in being crisscross arranged between adjacent blade, its area of stirring blade two being positioned at below is less than the stirring blade one being positioned at top.
Above-mentioned pipeline between discharging opening 4 and storage tank 9 can being provided with pump 8 and valve, for controlling the flow of out-feed liquid, opening pump time necessary by feed liquid suction storage tank.
The shape of stirrer paddle one and stirring blade two is set to zigzag, the zigzag of rounded arrangement, and, adjacent blade height is not identical, it is crisscross arranged up and down, by the height of the zigzag blade of adjacent stirrer paddle one difference 4-6 centimetre, highly can differ 2-4 centimetre by between the blade of stirring blade two-phase neighbour, can increase the shearing dynamics of emulsion and blade, the stirrer paddle of stainless steel is more suitable for the high emulsion of viscosity.
The using method of this device:
The emulsion of emulsification pretreatment is needed to add from charging aperture, then accessed by jet chimney and air inlet, steam is passed into, open motor, shaft is connected with below motor, shaft drives and stirs blade rotation, first emulsion intake controls at the height stirring blade less than one, be no more than and stir blade one, after blade two to be mixed rotates a period of time, add material and emulsion again, the height of emulsion is higher than the height stirring blade one, after stirring a period of time, emulsion after emulsification is discharged from discharging opening, operating personnel can measure whether emulsification is complete, as emulsification is complete, then pass in storage tank, as complete in not having emulsification, then open motor and continue emulsification pretreatment.

Claims (4)

1. a high-shear emulsifying device, comprise emulsification tank body and storage tank, the top of described emulsification tank body is provided with charging aperture, bottom is provided with discharging opening, described discharging opening is connected with described storage tank by pipeline, described pipeline is provided with valve and pump, it is characterized in that: below described emulsification tank body, be provided with heating jacket layer, described heating jacket layer in a tubular form formal distribution in the middle and lower part of described emulsification tank body and bottom, the side of described heating jacket layer is provided with air inlet, opposite side is provided with exhaust outlet, described air inlet is used for heating steam to pass in described heating jacket layer, the top of described emulsification tank body is provided with motor, shaft is connected with below described motor, described shaft stretches into the middle and lower part of described emulsification tank body, described shaft is provided with from top to bottom and stirs blade one and stir blade two, described stirring blade one is identical with stirring blade dimorphism shape, its entirety is circle, stir blade one and stir blade two and be several jagged blade compositions, and in being crisscross arranged between adjacent blade, its area of stirring blade two being positioned at below is less than the stirring blade one being positioned at top.
2. high-shear emulsifying device according to claim 1, is characterized in that: highly differ 4-6 centimetre between the blade that described stirring blade one is adjacent, highly differs 2-4 centimetre between the blade of described stirring blade two-phase neighbour.
3. high-shear emulsifying device according to claim 1, is characterized in that: be provided with base below described emulsification tank body and storage tank.
4. high-shear emulsifying device according to claim 1, is characterized in that: described stirring blade one and stirring blade two are stainless steel.
CN201520347626.XU 2015-05-26 2015-05-26 High-shear emulsifying device Expired - Fee Related CN204685014U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520347626.XU CN204685014U (en) 2015-05-26 2015-05-26 High-shear emulsifying device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520347626.XU CN204685014U (en) 2015-05-26 2015-05-26 High-shear emulsifying device

Publications (1)

Publication Number Publication Date
CN204685014U true CN204685014U (en) 2015-10-07

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201520347626.XU Expired - Fee Related CN204685014U (en) 2015-05-26 2015-05-26 High-shear emulsifying device

Country Status (1)

Country Link
CN (1) CN204685014U (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106582383A (en) * 2016-12-29 2017-04-26 重庆中迪水处理技术有限公司 Scale inhibitor throwing device
CN106984460A (en) * 2017-06-06 2017-07-28 天津神龙兴业科技有限公司 A kind of waterproof material spraying equipment
CN107551978A (en) * 2017-10-18 2018-01-09 广州植华生物科技有限公司 A kind of high shear reactor

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106582383A (en) * 2016-12-29 2017-04-26 重庆中迪水处理技术有限公司 Scale inhibitor throwing device
CN106984460A (en) * 2017-06-06 2017-07-28 天津神龙兴业科技有限公司 A kind of waterproof material spraying equipment
CN107551978A (en) * 2017-10-18 2018-01-09 广州植华生物科技有限公司 A kind of high shear reactor

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Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20151007

Termination date: 20160526

CF01 Termination of patent right due to non-payment of annual fee