CN104353377B - A kind of agitating device with agitating plate - Google Patents
A kind of agitating device with agitating plate Download PDFInfo
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- CN104353377B CN104353377B CN201410579635.1A CN201410579635A CN104353377B CN 104353377 B CN104353377 B CN 104353377B CN 201410579635 A CN201410579635 A CN 201410579635A CN 104353377 B CN104353377 B CN 104353377B
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Abstract
Description
技术领域 technical field
本发明涉及一种搅拌装置,尤其涉及一种具有搅拌板的搅拌装置。 The invention relates to a stirring device, in particular to a stirring device with a stirring plate.
背景技术 Background technique
搅拌装置一般包括电动机,以及电动机连接的旋转杆,还有设置在旋转杆上的搅拌桨叶组成,搅拌装置作用是使液体、气体介质强迫对流均匀混合的设备,目前工业上运用的大多数搅拌装置都是结构单一,且搅拌密度较大液体介质时,搅拌效果不好,且搅拌装置零部件的使用寿命较短。 The stirring device generally consists of a motor, a rotating rod connected to the motor, and a stirring paddle arranged on the rotating rod. The function of the stirring device is to make the liquid and gas medium forced convection and uniform mixing. Most of the stirring devices currently used in industry The devices all have a single structure, and when stirring a liquid medium with a high density, the stirring effect is not good, and the service life of the parts of the stirring device is short.
搅拌的目的:液-液混合、气-液混合和固-液混合。搅拌的影响因素有如下几种: The purpose of stirring: liquid-liquid mixing, gas-liquid mixing and solid-liquid mixing. The influencing factors of stirring are as follows:
1)搅拌器的类型、尺寸及转速对搅拌功率在 总体流动和湍流脉动之间的分配都有影响。 1) The type, size, and rotational speed of the agitator have an effect on the distribution of agitation power between bulk flow and turbulent pulsations.
2)不同介质黏度的搅拌粘度是指流体对流动 的阻抗能力,称为动力粘度。流体在流动时,分为层流、过渡流、湍流三种状态,而决定这三种状态的主要因素即流体的粘度。 2) Stirring viscosity of different media viscosities refers to the resistance ability of fluid to flow, which is called dynamic viscosity. When the fluid flows, it is divided into three states: laminar flow, transitional flow, and turbulent flow, and the main factor determining these three states is the viscosity of the fluid.
3)搅拌的内部构件特别是叶轮、导流筒、挡板等也是影响搅拌的重要因素。 3) The internal components of stirring, especially the impeller, guide tube, baffle, etc. are also important factors affecting stirring.
其他 other
搅拌槽内液体的运动,从尺度上分为总体流动和湍流脉动。总体流动的流量称为循环量,加大循环量有利于提高宏观混合的调匀度(见混合程度)。湍流脉动的强度与流体离开搅拌器时的速度有关,加强湍流脉动有利于减小分隔尺度与分隔强度。不同的过程对这两种流动有不同的要求。液滴、气泡的分散,需要强烈的湍流脉动;固体颗粒的均匀悬浮,有赖于总体流动。搅拌时能量在这两种流动上的分配,是搅拌器设计中的重要问题。 The movement of the liquid in the stirred tank can be divided into bulk flow and turbulent flow in terms of scale. The flow rate of the overall flow is called the circulation volume, and increasing the circulation volume is beneficial to improve the uniformity of the macro-mixing (see mixing degree). The intensity of turbulent fluctuations is related to the velocity of the fluid when it leaves the agitator, and strengthening the turbulent fluctuations is beneficial to reduce the separation scale and separation strength. Different processes have different requirements for these two flows. The dispersion of liquid droplets and bubbles requires strong turbulent flow; the uniform suspension of solid particles depends on the overall flow. The distribution of energy between these two flows during stirring is an important issue in the design of the stirrer.
在搅拌混合物时,两相的密度差、粘度及界面张力对搅拌操作有很大影响。密度差和界面张力越小,物系越易于达到稳定的分散;粘度越大越不利于形成良好的循环流动和足够的湍流脉动,并消耗较大的搅拌功率。 When stirring the mixture, the density difference, viscosity and interfacial tension of the two phases have a great influence on the stirring operation. The smaller the density difference and the interfacial tension, the easier it is for the system to achieve stable dispersion; the higher the viscosity, the more unfavorable it is to form a good circulation flow and sufficient turbulent pulsation, and consume more stirring power.
搅拌槽内流体的运动是复杂的单相流或多相流。非牛顿流体的搅拌,在流动状态和功率消耗方面都有一些特殊的规律。搅拌槽内流体流动参数的测量,搅拌功率的预计,以及搅拌装置的放大方法等,都是搅拌理论研究和工程应用中的重要课题。 The movement of the fluid in the stirred tank is complex single-phase flow or multi-phase flow. Stirring of non-Newtonian fluids has some special laws in terms of flow state and power consumption. The measurement of the fluid flow parameters in the stirring tank, the prediction of the stirring power, and the amplification method of the stirring device are all important topics in the research of stirring theory and engineering application.
粘度是指流体对流动的阻抗能力,其定义为:液体以1cm/s的速度流动时,在每1cm2平面上所需剪应力的大小,称为动力粘度,以Pa·s为单位。 粘度是流体的一种属性。流体在管路中流动时,有层流、过渡流、湍流三种状态,搅拌设备中同样也存在这三种流动状态,而决定这些状态的主要参数之一就是流体的粘度。 在搅拌过程中,一般认为粘度小于5Pa/s的为低粘度流体,例如水、蓖麻油、饴糖、果酱、蜂蜜、润滑油重油、低粘乳液等;5-50Pa/s的为中粘度流体,例如油墨、牙膏等;50-500Pa/s的为高粘度流体,例如口香糖、增塑溶胶、固体燃料等;大于500Pa/s的为特高粘流体例如:橡胶混合物、塑料熔体、有机硅等。 对于低粘度介质,用小直径的高转速的搅拌器就能带动周围的流体循环,并至远处。而高粘度介质的流体则不然,需直接用搅拌器来推动。 适用于低粘和中粘流体的叶轮有桨式、开启涡轮式、推进式、长薄叶螺旋桨式、圆盘涡轮式、布鲁马金式、板框桨式、三叶后弯式、MIG式等。适用于高粘和特高粘流体的叶轮有螺带式叶轮、螺杆式、锚式、框式、螺旋桨式等。有的流体粘度随反应进行而变化,就需要用能适合宽粘度领域的叶轮,如泛能式叶轮等。 Viscosity refers to the fluid's resistance to flow, which is defined as: when the liquid flows at a speed of 1cm/s, the shear stress required on each 1cm2 plane is called dynamic viscosity, and the unit is Pa·s. Viscosity is a property of a fluid. When the fluid flows in the pipeline, there are three states of laminar flow, transitional flow and turbulent flow. These three flow states also exist in the stirring equipment, and one of the main parameters that determine these states is the viscosity of the fluid. During the stirring process, it is generally considered that fluids with a viscosity less than 5Pa/s are low-viscosity fluids, such as water, castor oil, maltose, jam, honey, lubricating oil, heavy oil, low-viscosity emulsion, etc.; fluids with a viscosity of 5-50Pa/s are medium-viscosity fluids, Such as ink, toothpaste, etc.; 50-500Pa/s are high-viscosity fluids, such as chewing gum, plastisol, solid fuel, etc.; more than 500Pa/s are ultra-high-viscosity fluids, such as rubber mixtures, plastic melts, silicones, etc. . For low-viscosity media, a small-diameter high-speed agitator can drive the surrounding fluid to circulate and reach a distant place. This is not the case for fluids with high-viscosity media, which need to be directly driven by a stirrer. The impellers suitable for low-viscosity and medium-viscosity fluids include paddle type, open turbine type, pusher type, long thin blade propeller type, disc turbine type, Bruma gold type, plate frame paddle type, three-blade backward curved type, MIG formula etc. The impellers suitable for high-viscosity and ultra-high-viscosity fluids include ribbon impeller, screw type, anchor type, frame type, propeller type, etc. The viscosity of some fluids changes with the progress of the reaction, so it is necessary to use an impeller suitable for a wide range of viscosity, such as a universal impeller.
目前在搅拌横梁或者搅拌轴上设置辅助搅拌部件,很多文件中有提及,且工业中也有一定的应用,如公开号为CN102641676A公开日为2012年8月22日所公开的搅拌装置,搅拌轴表面呈螺旋状,搅拌轴上套设有飞盘,所述飞盘包括圆形内圈、圆形外圈以及连接内圈与外圈的叶片,所述搅拌轴顶端通过联轴器与发动机连接;便于叶片的旋转跟搅拌,叶片为锥状结构,进一步提高搅拌的效率,在外圈周边均匀设置弧形桨叶,此专利的技术方案具有一定的效果,但是其存在以下缺点:主要提高搅拌效率的辅助装置,内圈,外圈,叶片以及弧形桨叶,从附图中可以看出,此辅助装置都基本位于同一个平面,对于液体的搅拌力主要集中在这个平面的上下,因此,搅拌的作用大大降低。 At present, an auxiliary stirring part is set on the stirring beam or the stirring shaft, which is mentioned in many documents, and also has certain applications in the industry, such as the stirring device disclosed on August 22, 2012 with the publication number CN102641676A, and the stirring shaft The surface is spiral, and the stirring shaft is covered with a flying disc. The flying disc includes a circular inner ring, a circular outer ring and blades connecting the inner ring and the outer ring. The top of the stirring shaft is connected to the engine through a coupling; The rotation and stirring of the blade, the blade is a conical structure, which further improves the efficiency of stirring, and the arc-shaped blades are evenly arranged around the outer ring. The technical solution of this patent has certain effects, but it has the following disadvantages: the auxiliary The device, inner ring, outer ring, blades and arc-shaped paddles, as can be seen from the drawings, this auxiliary device is basically located on the same plane, and the stirring force for the liquid is mainly concentrated on the top and bottom of this plane. Therefore, the stirring The effect is greatly reduced.
另一专利文献,公开号为CN103100345A公开日为2013年5月15的发明专利,该搅拌器包括第一叶片和一端连接减半器动力输出端的搅拌轴,第一叶片的中部与搅拌轴的另一端固定联接,还包括第二叶片、套接在搅拌轴上沿搅拌轴滑动的套筒和固定在搅拌轴上的电机,电机的输出端连接有用于推拉套筒的伸缩杆,第二叶片的一端与第一叶片的端点铰接,第二叶片的另一端与套筒之间铰接有调节杆;此专利可以调节搅拌位置,使得液体搅拌均匀,但是其叶片较短,达不到较好的搅拌,其次,第二叶片数量也较多,搅拌的阻力加大,增加了成本。 Another patent document, the publication number of which is CN103100345A, is an invention patent published on May 15, 2013. The agitator includes a first blade and an agitator shaft connected to the power output end of the halving device at one end. One end is fixedly connected, and also includes a second blade, a sleeve sleeved on the stirring shaft and sliding along the stirring shaft, and a motor fixed on the stirring shaft. The output end of the motor is connected with a telescopic rod for pushing and pulling the sleeve, and the second blade One end is hinged to the end point of the first blade, and an adjustment rod is hinged between the other end of the second blade and the sleeve; this patent can adjust the stirring position to make the liquid stir evenly, but its blade is short and cannot achieve better stirring , Secondly, the number of second blades is also large, the resistance of stirring is increased, and the cost is increased.
因此,针对现有公开的技术以及实际应用,本专利旨在提出一种克服现有结构设计搅拌效果不理想,搅拌时间长,能耗大的新技术方案。 Therefore, aiming at the existing disclosed technology and practical application, this patent aims to propose a new technical solution that overcomes the unsatisfactory stirring effect, long stirring time and high energy consumption of the existing structural design.
发明内容 Contents of the invention
本发明针对现有技术不足之处,提供一种搅拌效果好,搅拌效率高、搅拌时间短的具有搅拌板的搅拌装置。 The invention aims at the deficiencies of the prior art, and provides a stirring device with a stirring plate which has good stirring effect, high stirring efficiency and short stirring time.
技术方案 Technical solutions
本发明通过以下技术方案实现: The present invention is realized through the following technical solutions:
一种具有搅拌板的搅拌装置,包括壳体、安装壳体底部中心的电动机、垂直安装于电动机上方的搅拌轴、和搅拌轴垂直固定的搅拌横梁,其特征在于:还包括搅拌板;所述搅拌板竖向设置且与横梁垂直固定;搅拌板的外边缘上均匀设置锯齿。 A stirring device with a stirring plate, comprising a housing, a motor installed at the center of the bottom of the housing, a stirring shaft vertically installed above the motor, and a stirring beam vertically fixed to the stirring shaft, characterized in that it also includes a stirring plate; The stirring plate is arranged vertically and fixed vertically to the beam; the outer edge of the stirring plate is uniformly provided with sawtooth.
所述的具有搅拌板的搅拌装置,所述锯齿为正方形。 In the stirring device with a stirring plate, the sawtooth is square.
所述的具有搅拌板的搅拌装置,所述的搅拌板上部是直角梯形钢板,为嵌入固定于搅拌横梁横截面的部分,下部为长方形钢板。 In the stirring device with a stirring plate, the upper part of the stirring plate is a right-angled trapezoidal steel plate, which is embedded and fixed in the cross-section of the stirring beam, and the lower part is a rectangular steel plate.
所述的具有搅拌板的搅拌装置,搅拌轴的一侧至少设置两个搅拌板,且对称设置在横梁两侧,搅拌轴同一侧的搅拌板平行设置。 In the stirring device with stirring plates, at least two stirring plates are arranged on one side of the stirring shaft, and are arranged symmetrically on both sides of the beam, and the stirring plates on the same side of the stirring shaft are arranged in parallel.
所述的具有搅拌板的搅拌装置,所述的搅拌板底端和壳体底部的距离为5mm—10mm。 In the stirring device with a stirring plate, the distance between the bottom end of the stirring plate and the bottom of the shell is 5mm-10mm.
所述的具有搅拌板的搅拌装置,所述搅拌板为一体成型钢板。 In the stirring device with a stirring plate, the stirring plate is integrally formed with a steel plate.
有益效果 Beneficial effect
本发明搅拌装置,具有以下显著的技术效果: The stirring device of the present invention has the following remarkable technical effects:
1,这样的结构设置,多个搅拌板可充分和物料接触,所述搅拌板下半部边缘设有锯齿,使搅拌本体四周边缘处搅拌的更加充分,使物料的搅拌更加均匀; 1. With such a structure, multiple stirring plates can fully contact the material, and the edge of the lower half of the stirring plate is provided with sawtooth, so that the stirring around the edge of the stirring body is more sufficient, and the stirring of the material is more uniform;
2,通过在搅拌横梁上设置搅拌板,增加了搅拌部件,通过搅拌横梁和搅拌板同时搅拌,增加了搅拌次数,搅拌效果提高; 2. By setting the stirring plate on the stirring beam, the stirring parts are added, and the stirring beam and the stirring plate are stirred at the same time, the number of stirring is increased, and the stirring effect is improved;
3,搅拌板上部为直角梯形钢板,梯形使得搅拌具有平滑对流的作用,搅拌效果增强; 3. The upper part of the stirring plate is a right-angled trapezoidal steel plate. The trapezoidal shape makes the stirring have a smooth convection effect, and the stirring effect is enhanced;
4,所述的搅拌板的底端和壳体底部的距离为5cm-10mm,使搅拌板充分接触壳体底部的搅拌物,达到更好的搅拌效果; 4. The distance between the bottom end of the stirring plate and the bottom of the shell is 5cm-10mm, so that the stirring plate fully contacts the stirrer at the bottom of the shell to achieve a better stirring effect;
5,位于搅拌轴的一侧,至少两个搅拌板平行设置,且沿着水平面方向旋转向壳体侧壁或者搅拌轴倾斜;搅拌轴两侧的搅拌板对称设置;增大搅拌板和搅拌物的接触面积,搅拌的更加充分,搅拌效果好。 5. Located on one side of the stirring shaft, at least two stirring plates are arranged in parallel, and rotate along the horizontal direction to tilt towards the side wall of the housing or the stirring shaft; the stirring plates on both sides of the stirring shaft are symmetrically arranged; the stirring plates and the stirring material are enlarged The contact area is larger, the stirring is more sufficient, and the stirring effect is good.
附图说明 Description of drawings
图1为本发明的搅拌板与横梁部分的结构示意图; Fig. 1 is the structural representation of stirring plate and beam part of the present invention;
图2为本发明的锯齿结构放大示意图。 Fig. 2 is an enlarged schematic view of the sawtooth structure of the present invention.
其中1,搅拌横梁;2,搅拌板;3,锯齿。 Among them, 1, stirring beam; 2, stirring plate; 3, sawtooth.
具体实施方式 detailed description
为使本发明实施例的目的和技术方案更加清楚,下面将结合本发明实施例的附图,对本发明实施例的技术方案进行清楚、完整地描述。显然,所描述的实施例是本发明的一部分实施例,而不是全部的实施例。基于所描述的本发明的实施例,本领域普通技术人员在无需创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。 In order to make the purpose and technical solutions of the embodiments of the present invention more clear, the technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings of the embodiments of the present invention. Apparently, the described embodiments are some, not all, embodiments of the present invention. Based on the described embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
现在结合附图对本发明作进一步详细的说明。这些附图均为简化的示意图,仅以示意方式说明本发明的基本结构,因此其仅显示与本发明有关的构成。 The present invention is described in further detail now in conjunction with accompanying drawing. These drawings are all simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, so they only show the configurations related to the present invention.
实施例1 Example 1
具有搅拌板的搅拌装置,包括壳体、安装壳体底部中心的电动机、垂直安装于电动机上方的搅拌轴、和搅拌轴垂直固定的搅拌横梁1;还包括搅拌板2,搅拌轴两侧分别设置至少一个搅拌板;所述搅拌板竖向设置且与横梁垂直固定;搅拌板的外边缘上均匀设置锯齿3;通过在搅拌横梁上设置搅拌板,增加了搅拌部件,通过搅拌横梁和搅拌板同时搅拌,增加了搅拌次数,搅拌效果提高;搅拌板位于搅拌横梁的同一侧,增大搅拌板和搅拌物的接触面积,搅拌的更加充分,搅拌效果好。 A stirring device with a stirring plate, including a housing, a motor installed at the center of the bottom of the housing, a stirring shaft vertically installed above the motor, and a stirring beam 1 vertically fixed to the stirring shaft; it also includes a stirring plate 2, and the two sides of the stirring shaft are respectively arranged At least one stirring plate; the stirring plate is vertically arranged and fixed vertically to the beam; the outer edge of the stirring plate is evenly provided with sawtooth 3; by setting the stirring plate on the stirring beam, a stirring component is added, and the stirring beam and the stirring plate are simultaneously Stirring increases the number of stirring times and improves the stirring effect; the stirring plate is located on the same side of the stirring beam, which increases the contact area between the stirring plate and the stirring material, and the stirring is more sufficient and the stirring effect is good.
实施例2 Example 2
进一步地,如图2所示,所述的具有搅拌板的搅拌装置,包括壳体、安装壳体底部中心的电动机、垂直安装于电动机上方的搅拌轴、和搅拌轴垂直固定的搅拌横梁1;还包括搅拌板2,搅拌轴两侧分别设置两个搅拌板;所述搅拌板竖向设置且与横梁垂直固定;搅拌板的外边缘上均匀设置锯齿3,所述锯齿为正方形。 Further, as shown in FIG. 2, the stirring device with a stirring plate includes a housing, a motor installed at the bottom center of the housing, a stirring shaft vertically installed above the motor, and a stirring beam 1 vertically fixed to the stirring shaft; It also includes a stirring plate 2, two stirring plates are respectively arranged on both sides of the stirring shaft; the stirring plate is vertically arranged and fixed perpendicular to the beam; the outer edge of the stirring plate is evenly provided with sawtooth 3, and the sawtooth is square.
实施例3 Example 3
进一步地,具有搅拌板的搅拌装置,包括壳体、安装壳体底部中心的电动机、垂直安装于电动机上方的搅拌轴、和搅拌轴垂直固定的搅拌横梁1;还包括搅拌板2,搅拌轴两侧分别设置至少一个搅拌板;所述搅拌板竖向设置且与横梁垂直固定;搅拌板的外边缘上均匀设置锯齿3所述的搅拌板底端和壳体底部的距离为6mm,使搅拌板充分接触壳体底部的搅拌物,达到更好的搅拌效果。 Further, a stirring device with a stirring plate includes a housing, a motor installed at the bottom center of the housing, a stirring shaft vertically installed above the motor, and a stirring beam 1 vertically fixed to the stirring shaft; it also includes a stirring plate 2, two stirring shafts At least one stirring plate is arranged on each side; the stirring plate is vertically arranged and fixed vertically with the beam; the outer edge of the stirring plate is uniformly provided with sawtooth 3. The distance between the bottom end of the stirring plate and the bottom of the housing is 6mm, so that the stirring plate Fully contact the stirring material at the bottom of the shell to achieve better stirring effect.
实施例4 Example 4
进一步地,具有搅拌板的搅拌装置,包括壳体、安装壳体底部中心的电动机、垂直安装于电动机上方的搅拌轴、和搅拌轴垂直固定的搅拌横梁1;还包括搅拌板2,搅拌轴两侧分别设置至少一个搅拌板;所述搅拌板竖向设置且与横梁垂直固定;搅拌板的外边缘上均匀设置锯齿3所述的搅拌板底端和壳体底部的距离为8mm;所述的搅拌板上部是直角梯形钢板,为嵌入固定于搅拌横梁横截面的部分,下部为长方形钢板,且为一体成型。 Further, a stirring device with a stirring plate includes a housing, a motor installed at the bottom center of the housing, a stirring shaft vertically installed above the motor, and a stirring beam 1 vertically fixed to the stirring shaft; it also includes a stirring plate 2, two stirring shafts At least one stirring plate is arranged on each side; the stirring plate is vertically arranged and fixed vertically with the beam; the outer edge of the stirring plate is uniformly provided with sawtooth 3. The distance between the bottom of the stirring plate and the bottom of the housing is 8mm; The upper part of the stirring plate is a right-angled trapezoidal steel plate, which is embedded and fixed on the cross-section of the stirring beam, and the lower part is a rectangular steel plate, which is integrally formed.
以上述依据本发明的理想实施例为启示,通过上述的说明内容,相关工作人员完全可以在不偏离本项发明技术思想的范围内,进行多样的变更以及修改。本项发明的技术性范围并不局限于说明书上的内容,必须要根据权利要求范围来确定其技术性范围。 Inspired by the above-mentioned ideal embodiment according to the present invention, through the above-mentioned description content, relevant workers can make various changes and modifications within the scope of not departing from the technical idea of the present invention. The technical scope of the present invention is not limited to the content in the specification, but must be determined according to the scope of the claims.
本技术领域技术人员可以理解,除非另外定义,这里使用的所有术语(包括技术术语和科学术语)具有与本发明所属领域中的普通技术人员的一般理解相同的意义。还应该理解的是,诸如通用字典中定义的那些术语应该被理解为具有与现有技术的上下文中的意义一致的意义,并且除非像这里一样定义,不会用理想化或过于正式的含义来解释。 Those skilled in the art can understand that, unless otherwise defined, all terms (including technical terms and scientific terms) used herein have the same meaning as commonly understood by those of ordinary skill in the art to which this invention belongs. It should also be understood that terms such as those defined in commonly used dictionaries should be understood to have a meaning consistent with the meaning in the context of the prior art, and unless defined as herein, are not to be interpreted in an idealized or overly formal sense Explanation.
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