CN204668021U - A kind of production system with the cable insulation jacket of magnetic payingoff mechanism - Google Patents
A kind of production system with the cable insulation jacket of magnetic payingoff mechanism Download PDFInfo
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- CN204668021U CN204668021U CN201520365492.4U CN201520365492U CN204668021U CN 204668021 U CN204668021 U CN 204668021U CN 201520365492 U CN201520365492 U CN 201520365492U CN 204668021 U CN204668021 U CN 204668021U
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- unwrapping wire
- addendum cone
- wire
- take
- added
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Abstract
The utility model discloses a kind of production system with the cable insulation jacket of magnetic payingoff mechanism, comprise payingoff mechanism, wire-crossing wheel, extrusion molding mechanism, magnetism servo-electric motor water-cooling, overhead wire storage mechanism and take-up mechanism, cable is released by payingoff mechanism, successively through wire-crossing wheel, extrusion molding mechanism, magnetism servo-electric motor water-cooling and overhead wire storage mechanism, by take-up mechanism take-up.The utility model, by improvement to payingoff mechanism, can greatly be enhanced productivity, realize in cable insulation jacket production process effectively fast, structure is simple, easy to use.
Description
Technical field
The utility model relates to a kind of production equipment of cable cover(ing), in particular a kind of production system with the cable insulation jacket of magnetic payingoff mechanism.
Background technology
Cable insulation protective jacket adopts elastomeric material hot press moulding shaping, and have excellent electrical properties, ageing-resistant, high-low temperature resistant, can use under multiple condition of work.It is the insulation safety protective articles of the necessary adapted of the power equipment terminal studs such as transformer, lightning arrester, outdoor switch, can effectively prevent due to artificial contact, stealing, toy or foreign material overlap joint, the wet power outage dodging salt fog and chemical atmospheres corrosion etc. and cause, thus avoid the tremendous economic brought thus to lose.
A large amount of BLV used is with its dependable performance, the cheap leading position occupying architectural electric electric wire market at present, at the nylon sheath wire of polyvinyl chloride insulation layer outer cladding layer, greatly can improve the mechanical performance of electric wire, thermal stability and chemical resistance, have that external diameter is little, lightweight, the feature such as tough and hard wear resistant and smooth easy poling, improve the thermal deformation behavior under instantaneous superheat state, decrease the danger that short circuit is caught fire, extend useful life.But because igelite is different with characteristic with the material melting point of nylon, so the polyvinyl chloride insulating nylon sheathed wire of routine all still adopts insulation and sheath separately to produce.Namely first carry out the extrusion of igelite, then carry out the extrusion of nylon sheath wire.Adhesion between the polyvinyl chloride insulation layer of the electric wire that this explained hereafter goes out and nylon sheath wire layer is not with high in conjunction with tightness degree, there is air interior, wire surface is roundness and evenness shortcoming not only, affect attractive in appearance, and nylon layer creases easily, breaks, affect its physical property, bending property, production efficiency is not high yet.
In cable production process, the lay and recover wire of cable and storage line are all the visual plants affecting whole production efficiency.The easy kinking of common actinobacillus device, random line, has a strong impact on production efficiency.
Utility model content
The purpose of this utility model is to overcome the deficiencies in the prior art, provides a kind of production system with the cable insulation jacket of magnetic payingoff mechanism, by the improvement to payingoff mechanism, provides overall production efficiency.
The utility model is achieved through the following technical solutions, the utility model comprises payingoff mechanism, wire-crossing wheel, extrusion molding mechanism, magnetism servo-electric motor water-cooling, overhead wire storage mechanism and take-up mechanism, cable is released by payingoff mechanism, successively through wire-crossing wheel, extrusion molding mechanism, magnetism servo-electric motor water-cooling and overhead wire storage mechanism, by take-up mechanism take-up;
Described payingoff mechanism comprises that unwrapping wire is added, unwrapping wire undercarriage, unwrapping wire leading screw, the first lifting motor, magnetic powder brake, unwrapping wire fix addendum cone, the movable addendum cone of unwrapping wire; Described unwrapping wire is added to be hinged on unwrapping wire undercarriage, one end of described unwrapping wire leading screw be connected to unwrapping wire added on, the other end is connected with the first lifting motor, described magnetic powder brake connects unwrapping wire and fixes addendum cone, described unwrapping wire is fixed addendum cone and is fixed on the added one end of unwrapping wire, the movable addendum cone of unwrapping wire is movably arranged on the added other end of unwrapping wire, and unwrapping wire is fixed clamping between addendum cone and the movable addendum cone of unwrapping wire and treated actinobacillus wheel.
Described unwrapping wire is added is provided with unwrapping wire guide roller mechanism, and described unwrapping wire guide roller mechanism comprises guide roller support and unwrapping wire deflector roll, and described unwrapping wire deflector roll two ends are set on guide roller support, guide roller support be fixed on unwrapping wire added on.
The upper end of described unwrapping wire leading screw by pendulum on unwrapping wire and unwrapping wire adjustment seat be arranged at unwrapping wire added on, unwrapping wire adjustment seat be fixed on unwrapping wire added on, on unwrapping wire, pendulum is set in unwrapping wire adjustment seat, the upper end of unwrapping wire leading screw is set on unwrapping wire in pendulum, and the lower end of unwrapping wire leading screw is arranged at the output of the first lifting motor by pendulum under unwrapping wire.
Described unwrapping wire fix addendum cone by unwrapping wire tail spindle be fixed on unwrapping wire added on, unwrapping wire tail spindle one end connect unwrapping wire fix addendum cone, the other end connect magnetic powder brake, unwrapping wire fixes sheathed unwrapping wire driver plate on addendum cone, and the end of described unwrapping wire driver plate is provided with unwrapping wire pusher dog.
The head end of the movable addendum cone of described unwrapping wire and unwrapping wire are fixed addendum cone clamping and are treated actinobacillus wheel, the end of the movable addendum cone of unwrapping wire is provided with unwrapping wire handwheel, the head end of the movable addendum cone of unwrapping wire is connected by unwrapping wire addendum cone screw mandrel with end, described unwrapping wire addendum cone screw mandrel by unwrapping wire nut sleeve be located at unwrapping wire added on, the end of described unwrapping wire nut is provided with unwrapping wire locking nut and unwrapping wire set lever.
The utility model has the following advantages compared to existing technology: the utility model, by improvement to payingoff mechanism, can greatly be enhanced productivity, realize in cable insulation jacket production process effectively fast, structure is simple, easy to use.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the front view of payingoff mechanism;
Fig. 3 is the vertical view of payingoff mechanism;
Fig. 4 is the left view of payingoff mechanism;
Fig. 5 is the front view of overhead wire storage mechanism;
Fig. 6 is the vertical view of Fig. 5;
Fig. 7 is the partial schematic diagram of A in Fig. 6;
Fig. 8 is the partial schematic diagram of B in Fig. 5;
Fig. 9 is the partial schematic diagram of C in Fig. 6;
Figure 10 is the front view of take-up mechanism;
Figure 11 is the vertical view of take-up mechanism;
Figure 12 is the left view of take-up mechanism.
Embodiment
Below embodiment of the present utility model is elaborated; the present embodiment is implemented under premised on technical solutions of the utility model; give detailed execution mode and concrete operating process, but protection range of the present utility model is not limited to following embodiment.
As shown in Figure 1, the present embodiment comprises payingoff mechanism 1, wire-crossing wheel 2, extrusion molding mechanism 3, magnetism servo-electric motor water-cooling 4, overhead wire storage mechanism 5 and take-up mechanism 6, cable is released by payingoff mechanism 1, successively through wire-crossing wheel 2, extrusion molding mechanism 3, magnetism servo-electric motor water-cooling 4 and overhead wire storage mechanism 5, by take-up mechanism 6 take-up;
Cable core is wrapped on winding wheel, and payingoff mechanism 1 clamps winding wheel, arrives extrusion molding mechanism 3 after wire-crossing wheel 2, and rubber sheath is coated on cable core by extruding by extrusion molding mechanism 3, then after water-cooled, and storage line, then carry out take-up.
As shown in figs. 2 to 4, the payingoff mechanism 1 of the present embodiment comprises that unwrapping wire is added 101, unwrapping wire undercarriage 102, unwrapping wire leading screw 103, first lifting motor 104, magnetic powder brake 105, unwrapping wire fix addendum cone 106, the movable addendum cone 107 of unwrapping wire; Unwrapping wire added 101 is hinged on unwrapping wire undercarriage 102, one end of described unwrapping wire leading screw 103 is connected on unwrapping wire added 101, the other end is connected with the first lifting motor 104, described magnetic powder brake 105 connects unwrapping wire and fixes addendum cone 106, described unwrapping wire fixes one end that addendum cone 106 is fixed on unwrapping wire added 101, the movable addendum cone 107 of unwrapping wire is movably arranged on the other end of unwrapping wire added 101, and unwrapping wire is fixed clamping between addendum cone 106 and the movable addendum cone 107 of unwrapping wire and treated actinobacillus wheel;
Described unwrapping wire added 101 is provided with unwrapping wire guide roller mechanism, and described unwrapping wire guide roller mechanism comprises guide roller support 108 and unwrapping wire deflector roll 109, and described unwrapping wire deflector roll 109 two ends are set on guide roller support 108, and guide roller support 108 is fixed on unwrapping wire added 101.
The upper end of described unwrapping wire leading screw 103 is arranged on unwrapping wire added 101 by pendulum on unwrapping wire 110 and unwrapping wire adjustment seat 111, unwrapping wire adjustment seat 111 is fixed on unwrapping wire added 101, on unwrapping wire, pendulum 110 is set in unwrapping wire adjustment seat 111, the upper end of unwrapping wire leading screw 103 is set on unwrapping wire in pendulum 110, and the lower end of unwrapping wire leading screw 103 is arranged at the output of the first lifting motor 104 by pendulum under unwrapping wire 112.
Described unwrapping wire is fixed addendum cone 106 and is fixed on unwrapping wire added 101 by unwrapping wire tail spindle 113, unwrapping wire tail spindle 113 one end connects unwrapping wire and fixes addendum cone 106, the other end connects magnetic powder brake 105, unwrapping wire fixes sheathed unwrapping wire driver plate 114 on addendum cone 106, and the end of described unwrapping wire driver plate 114 is provided with unwrapping wire pusher dog 115.
The head end of the movable addendum cone 107 of described unwrapping wire and unwrapping wire are fixed addendum cone 106 clamping and are treated actinobacillus wheel, the end of the movable addendum cone 107 of unwrapping wire is provided with unwrapping wire handwheel 117, the head end of the movable addendum cone 107 of unwrapping wire is connected by unwrapping wire addendum cone screw mandrel 116 with end, described unwrapping wire addendum cone screw mandrel 116 is set on unwrapping wire added 101 by unwrapping wire nut 118, and the end of described unwrapping wire nut 118 is provided with unwrapping wire locking nut 119 and unwrapping wire set lever 120.
When the payingoff mechanism 1 of the present embodiment works, the movable addendum cone 107 of unwrapping wire and unwrapping wire are fixed addendum cone 106 clamping and are treated actinobacillus wheel, and the movable addendum cone 107 of unwrapping wire can regulate progress by unwrapping wire handwheel 117, with different size treat that actinobacillus wheel matches.Drive unwrapping wire screw mandrel by the first lifting motor 104, thus drive unwrapping wire added 101 to rotate adjustment unwrapping wire positions, magnetic powder brake 105 drives unwrapping wire to fix addendum cone 106 to rotate, and cable core is released from unwrapping wire deflector roll 109.Unwrapping wire is fixed on addendum cone 106 and is regulated unwrapping wire by unwrapping wire driver plate 114 and unwrapping wire pusher dog 115, prevents random line.
As shown in Fig. 5 ~ 9, overhead wire storage mechanism 5 comprises storage line bracket 51, guide rail 52, steel wire transmission parts 53, driving mechanism 54, fixture 55, fixed wheel mechanism 56, driving wheel mechanism 57, guide wheel mechanism 58, the row's of receipts guide wheel 59; Described guide rail 52 is arranged on storage line bracket 51, described guide wheel mechanism 58 is arranged on storage line bracket 51, steel wire transmission parts 53 and the row's of receipts guide wheel 59 are arranged at the two ends of guide wheel mechanism 58 respectively, fixed wheel mechanism 56 is fixed on guide rail 52, driving wheel mechanism 57 is movably arranged on guide rail 52, fixed wheel mechanism 56 and driving wheel mechanism 57 are arranged within steel wire transmission parts 53, and driving mechanism 54 drives fixture 55 and steel wire transmission parts 53 respectively.
Described steel wire transmission parts 53 comprises initiatively runner 531, passive runner 532 and steel wire rope 533, described active runner 531 and passive runner 532 are separately fixed on guide rail 52, steel wire rope 533 is set on active runner 531 and passive runner 532, and driving mechanism 54 is connected with active runner 531.
Described driving wheel mechanism 57 comprises driving wheel base 571 and storage coil 500, and described driving wheel base 571 is slidably arranged on guide rail 52, and the two ends of driving wheel base 571 are connected on steel wire rope 533, and described storage coil 500 is connected on driving wheel base 571.
Described fixed wheel mechanism 56 comprise fixed wheel base 561 and and storage coil 500, described fixed wheel base 561 is fixed on guide rail 52, storage coil 500 be connected on fixed wheel base 561.
Described storage coil 500 comprises connecting axle 501 and drum 502, and drum 502 is set on connecting axle 501, drum 502 is offered vertically multiple wire storage ring be parallel to each other.
Described overhead wire storage mechanism 5 also comprises two buffer units 503, and described buffer unit 503 is fixed on guide rail 52, and described buffer unit 503 is arranged between passive runner 532 end and fixed wheel mechanism 56.
Described buffer unit 503 comprises buffering plate 504, buffer bar 505 and buffer spring 506, described buffering plate 504 is fixed on guide rail 52, one end of buffer bar 505 is set on buffering plate 504, and the other end is unsettled, and buffer spring 506 is set in the free end of buffer bar 505.
Described fixture 55 is arranged on guide wheel mechanism 58, and described fixture 55 comprises Holding seat 551, grip block 552; Described Holding seat 551 is fixed on guide rail 52, and grip block 552 is arranged on Holding seat 551, and driving mechanism 54 drives grip block 552.
Described driving mechanism 54 comprises drive motors and drives cylinder, and described drive motors drives steel wire transmission parts 53, drives air cylinder driven fixture 55.
During the present embodiment work, the height that storage line bracket 51 is arranged, higher than whole production system, realizes overhead storage line, does not take comparatively low spatial.Cable passes through from guide wheel mechanism 58, then the row's of receipts guide wheel 59 is moved towards, go further to next operation, if take-up mechanism 6 has little time take-up, then need to carry out overhead storage line, at this moment, open fixture 55, then cable no longer moves towards the row's of receipts guide wheel 59, but is clamped in the storage coil 500 in fixed wheel mechanism 56 and driving wheel mechanism 57, drive driving wheel mechanism 57 back and forth movement through steel wire rope 533, realize the travelling expenses to cable.Buffer unit 503 has two, effectively crashproof when can realize driving wheel mechanism 57 back and forth movement.
As shown in Figure 10 ~ 12, take-up mechanism 6 comprises that take-up is added 61, addendum cone 66, take-up activity addendum cone 67, winding displacement sprocket wheel 68, wire-arranging mechanism 69 are fixed in take-up undercarriage 62, take-up leading screw 63, second lifting motor 64, take-up motor 65, take-up, described take-up added 61 is hinged on take-up undercarriage 62, one end of described take-up leading screw 63 is connected in take-up added 61, the other end is connected with the second lifting motor 64, described winding displacement sprocket wheel 68 one end connects take-up motor 65, the other end is set on wire-arranging mechanism 69, described take-up motor 65 drives take-up to fix addendum cone 66 to rotate, described wire-arranging mechanism 69 is arranged on take-up added 61, one end that addendum cone 66 is fixed on take-up added 61 is fixed in described take-up, take-up activity addendum cone 67 is movably arranged on the other end of take-up added 61, take-up is fixed clamping between addendum cone 66 and take-up activity addendum cone 67 and is treated take-up pulley.
Described winding displacement sprocket wheel 68 comprises driving gear 681, driven gear 682 and chain 683, and described driving gear 681 is driven by take-up motor 65, and chain 683 is set between driving gear 681 and driven gear 682, and driven gear 682 is fixed on wire-arranging mechanism 69.
Described wire-arranging mechanism 69 comprises creel stand 691, winding displacement bar 692 and cable clamp 693; Described creel stand 691 is fixed in take-up added 61, and the two ends of winding displacement bar 692 are set on creel stand 691, and cable clamp 693 is arranged on winding displacement bar 692, and driven gear 682 is fixed on winding displacement bar 692.
The upper end of described take-up leading screw 63 is arranged in take-up added 61 by pendulum in take-up 631 and take-up adjustment seat 632, take-up adjustment seat 632 is fixed in take-up added 61, in take-up, pendulum 631 is set in take-up adjustment seat 632, the upper end of take-up leading screw 63 is set in take-up in pendulum 631, and the lower end of take-up leading screw 63 is arranged at the output of the second lifting motor 64 by pendulum under take-up 633.
Described take-up is fixed addendum cone 66 and is fixed in take-up added 61 by take-up tail spindle 661, and sheathed take-up driver plate 662 on addendum cone 66 is fixed in take-up, and the end of described take-up driver plate 662 is provided with take-up pusher dog 663.
The head end of described take-up activity addendum cone 67 and take-up are fixed addendum cone 66 clamping and are treated take-up pulley, the end of take-up activity addendum cone 67 is provided with take-up handwheel 671, the head end of take-up activity addendum cone 67 is connected by take-up addendum cone screw mandrel 672 with end, described take-up addendum cone screw mandrel 672 is set in take-up added 61 by take-up nut 673, and the end of described take-up nut 673 is provided with take-up locking nut 674 and take-up set lever 675.
When the take-up mechanism 6 of the present embodiment works, take-up activity addendum cone 67 and take-up fix addendum cone 66 clamping treat actinobacillus wheel, take-up activity addendum cone 67 can regulate progress by take-up handwheel 671, with different size treat that take-up pulley matches.Drive take-up screw mandrel by the second lifting motor 64, thus drive take-up added 61 to rotate adjustment take-up positions, take-up motor 65 drives winding displacement sprocket wheel 68 and take-up to fix addendum cone 66 to rotate, cable from cable clamp 693 gradually take-up in treating take-up pulley.Take-up is fixed on addendum cone 66 and is regulated take-up by take-up driver plate 662 and take-up pusher dog 663, prevents random line.
The foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; all do within spirit of the present utility model and principle any amendment, equivalent to replace and improvement etc., all should be included within protection range of the present utility model.
Claims (5)
1. one kind has the production system of the cable insulation jacket of magnetic payingoff mechanism, it is characterized in that, comprise payingoff mechanism, wire-crossing wheel, extrusion molding mechanism, magnetism servo-electric motor water-cooling, overhead wire storage mechanism and take-up mechanism, cable is released by payingoff mechanism, successively through wire-crossing wheel, extrusion molding mechanism, magnetism servo-electric motor water-cooling and overhead wire storage mechanism, by take-up mechanism take-up;
Described payingoff mechanism comprises that unwrapping wire is added, unwrapping wire undercarriage, unwrapping wire leading screw, the first lifting motor, magnetic powder brake, unwrapping wire fix addendum cone, the movable addendum cone of unwrapping wire; Described unwrapping wire is added to be hinged on unwrapping wire undercarriage, one end of described unwrapping wire leading screw be connected to unwrapping wire added on, the other end is connected with the first lifting motor, described magnetic powder brake connects unwrapping wire and fixes addendum cone, described unwrapping wire is fixed addendum cone and is fixed on the added one end of unwrapping wire, the movable addendum cone of unwrapping wire is movably arranged on the added other end of unwrapping wire, and unwrapping wire is fixed clamping between addendum cone and the movable addendum cone of unwrapping wire and treated actinobacillus wheel.
2. a kind of production system with the cable insulation jacket of magnetic payingoff mechanism according to claim 1, it is characterized in that, described unwrapping wire is added is provided with unwrapping wire guide roller mechanism, described unwrapping wire guide roller mechanism comprises guide roller support and unwrapping wire deflector roll, described unwrapping wire deflector roll two ends are set on guide roller support, guide roller support be fixed on unwrapping wire added on.
3. a kind of production system with the cable insulation jacket of magnetic payingoff mechanism according to claim 1, it is characterized in that, the upper end of described unwrapping wire leading screw by pendulum on unwrapping wire and unwrapping wire adjustment seat be arranged at unwrapping wire added on, unwrapping wire adjustment seat be fixed on unwrapping wire added on, on unwrapping wire, pendulum is set in unwrapping wire adjustment seat, the upper end of unwrapping wire leading screw is set on unwrapping wire in pendulum, and the lower end of unwrapping wire leading screw is arranged at the output of the first lifting motor by pendulum under unwrapping wire.
4. a kind of production system with the cable insulation jacket of magnetic payingoff mechanism according to claim 1, it is characterized in that, described unwrapping wire fix addendum cone by unwrapping wire tail spindle be fixed on unwrapping wire added on, unwrapping wire tail spindle one end connects unwrapping wire and fixes addendum cone, the other end connects magnetic powder brake, unwrapping wire fixes sheathed unwrapping wire driver plate on addendum cone, and the end of described unwrapping wire driver plate is provided with unwrapping wire pusher dog.
5. a kind of production system with the cable insulation jacket of magnetic payingoff mechanism according to claim 1, it is characterized in that, the head end of the movable addendum cone of described unwrapping wire and unwrapping wire are fixed addendum cone clamping and are treated actinobacillus wheel, the end of the movable addendum cone of unwrapping wire is provided with unwrapping wire handwheel, the head end of the movable addendum cone of unwrapping wire is connected by unwrapping wire addendum cone screw mandrel with end, described unwrapping wire addendum cone screw mandrel by unwrapping wire nut sleeve be located at unwrapping wire added on, the end of described unwrapping wire nut is provided with unwrapping wire locking nut and unwrapping wire set lever.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520365492.4U CN204668021U (en) | 2015-05-29 | 2015-05-29 | A kind of production system with the cable insulation jacket of magnetic payingoff mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520365492.4U CN204668021U (en) | 2015-05-29 | 2015-05-29 | A kind of production system with the cable insulation jacket of magnetic payingoff mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204668021U true CN204668021U (en) | 2015-09-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520365492.4U Expired - Fee Related CN204668021U (en) | 2015-05-29 | 2015-05-29 | A kind of production system with the cable insulation jacket of magnetic payingoff mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204668021U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104934159A (en) * | 2015-05-29 | 2015-09-23 | 安庆钰龙橡塑机械制造有限公司 | Cable insulation sheath production system with magnetic-powder paying-off mechanism |
-
2015
- 2015-05-29 CN CN201520365492.4U patent/CN204668021U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104934159A (en) * | 2015-05-29 | 2015-09-23 | 安庆钰龙橡塑机械制造有限公司 | Cable insulation sheath production system with magnetic-powder paying-off mechanism |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150923 Termination date: 20170529 |