CN204668015U - A kind of production system with the cable insulation jacket of overhead wire storage mechanism - Google Patents
A kind of production system with the cable insulation jacket of overhead wire storage mechanism Download PDFInfo
- Publication number
- CN204668015U CN204668015U CN201520367554.5U CN201520367554U CN204668015U CN 204668015 U CN204668015 U CN 204668015U CN 201520367554 U CN201520367554 U CN 201520367554U CN 204668015 U CN204668015 U CN 204668015U
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- fixed
- take
- wheel
- overhead wire
- guide rail
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Abstract
The utility model discloses a kind of production system with the cable insulation jacket of overhead wire storage mechanism, comprise payingoff mechanism, wire-crossing wheel, extrusion molding mechanism, magnetism servo-electric motor water-cooling, overhead wire storage mechanism and take-up mechanism, cable is released by payingoff mechanism, successively through wire-crossing wheel, extrusion molding mechanism, magnetism servo-electric motor water-cooling and overhead wire storage mechanism, by take-up mechanism take-up.The utility model, by improvement to wire storage mechanism, can greatly be enhanced productivity, realize in cable insulation jacket production process effectively fast, structure is simple, easy to use.
Description
Technical field
The utility model relates to a kind of production equipment of cable cover(ing), in particular a kind of production system with the cable insulation jacket of overhead wire storage mechanism.
Background technology
Cable insulation protective jacket adopts elastomeric material hot press moulding shaping, and have excellent electrical properties, ageing-resistant, high-low temperature resistant, can use under multiple condition of work.It is the insulation safety protective articles of the necessary adapted of the power equipment terminal studs such as transformer, lightning arrester, outdoor switch, can effectively prevent due to artificial contact, stealing, toy or foreign material overlap joint, the wet power outage dodging salt fog and chemical atmospheres corrosion etc. and cause, thus avoid the tremendous economic brought thus to lose.
A large amount of BLV used is with its dependable performance, the cheap leading position occupying architectural electric electric wire market at present, at the nylon sheath wire of polyvinyl chloride insulation layer outer cladding layer, greatly can improve the mechanical performance of electric wire, thermal stability and chemical resistance, have that external diameter is little, lightweight, the feature such as tough and hard wear resistant and smooth easy poling, improve the thermal deformation behavior under instantaneous superheat state, decrease the danger that short circuit is caught fire, extend useful life.But because igelite is different with characteristic with the material melting point of nylon, so the polyvinyl chloride insulating nylon sheathed wire of routine all still adopts insulation and sheath separately to produce.Namely first carry out the extrusion of igelite, then carry out the extrusion of nylon sheath wire.Adhesion between the polyvinyl chloride insulation layer of the electric wire that this explained hereafter goes out and nylon sheath wire layer is not with high in conjunction with tightness degree, there is air interior, wire surface is roundness and evenness shortcoming not only, affect attractive in appearance, and nylon layer creases easily, breaks, affect its physical property, bending property, production efficiency is not high yet.
In cable production process, the lay and recover wire of cable and storage line are all the visual plants affecting whole production efficiency.When the cable processed has little time take-up, need timely take-up, otherwise off-production, can cause larger loss, common ground storage line takes up room more, higher to the requirement of workshop.
Utility model content
The purpose of this utility model is to overcome the deficiencies in the prior art, provides a kind of production system with the cable insulation jacket of overhead wire storage mechanism, by the improvement of wire storage mechanism, provides overall production efficiency.
The utility model is achieved through the following technical solutions, the utility model comprises payingoff mechanism, wire-crossing wheel, extrusion molding mechanism, magnetism servo-electric motor water-cooling, overhead wire storage mechanism and take-up mechanism, cable is released by payingoff mechanism, successively through wire-crossing wheel, extrusion molding mechanism, magnetism servo-electric motor water-cooling and overhead wire storage mechanism, by take-up mechanism take-up;
Described overhead wire storage mechanism comprises storage line bracket, guide rail, steel wire transmission parts, driving mechanism, fixture, fixed wheel mechanism, driving wheel mechanism, guide wheel mechanism, receipts row guide wheel; Described guide rail is arranged on storage line bracket, described guide wheel mechanism is arranged on storage line bracket, steel wire transmission parts and the row's of receipts guide wheel are arranged at the two ends of guide wheel mechanism respectively, fixed wheel mechanism is fixed on guide rail, driving wheel mechanism is movably arranged on guide rail, fixed wheel mechanism and driving wheel organization establishes are within steel wire transmission parts, and driving mechanism drives fixture and steel wire transmission parts respectively.
Described steel wire drive part comprises initiatively runner, passive runner and steel wire rope, and described active runner and passive runner are separately fixed on guide rail, and steel wire loop is located on active runner and passive runner, and driving mechanism is connected with active runner.
Described driving wheel mechanism comprises driving wheel base and storage coil, and described driving wheel base sliding is arranged on guide rail, and the two ends of driving wheel base are connected on steel wire rope, and described storage coil is connected on driving wheel base.
Described fixed wheel mechanism comprise fixed wheel base and and storage coil, described fixed wheel base is fixed on guide rail, storage coil be connected on fixed wheel base.
Described storage coil comprises connecting axle and drum, and drum is set on connecting axle, drum is offered vertically multiple wire storage ring be parallel to each other.
Described overhead wire storage mechanism also comprises at least one buffer unit, and described buffer unit is fixed on guide rail, and described buffer unit is arranged between passive runner end and fixed wheel mechanism.
Described buffer unit comprises buffering plate, buffer bar and buffer spring, and described buffering plate is fixed on guide rail, and one end of buffer bar is set on buffering plate, and the other end is unsettled, and buffer spring is set in the free end of buffer bar.
Described fixture is arranged on guide wheel mechanism, and described fixture comprises Holding seat, grip block; Described Holding seat is fixed on guide rail, and grip block is arranged on Holding seat, and driving mechanism drives grip block.
Described driving mechanism comprises drive motors and drives cylinder, and described drive motors drives steel wire drive part, drives air cylinder driven fixture.
The utility model has the following advantages compared to existing technology: the utility model, by the improvement of wire storage mechanism, can greatly be enhanced productivity, realize in cable insulation jacket production process effectively fast, structure is simple, easy to use.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the front view of payingoff mechanism;
Fig. 3 is the vertical view of payingoff mechanism;
Fig. 4 is the left view of payingoff mechanism;
Fig. 5 is the front view of overhead wire storage mechanism;
Fig. 6 is the vertical view of Fig. 5;
Fig. 7 is the partial schematic diagram of A in Fig. 6;
Fig. 8 is the partial schematic diagram of B in Fig. 5;
Fig. 9 is the partial schematic diagram of C in Fig. 6;
Figure 10 is the front view of take-up mechanism;
Figure 11 is the vertical view of take-up mechanism;
Figure 12 is the left view of take-up mechanism.
Embodiment
Below embodiment of the present utility model is elaborated; the present embodiment is implemented under premised on technical solutions of the utility model; give detailed execution mode and concrete operating process, but protection range of the present utility model is not limited to following embodiment.
As shown in Figure 1, the present embodiment comprises payingoff mechanism 1, wire-crossing wheel 2, extrusion molding mechanism 3, magnetism servo-electric motor water-cooling 4, overhead wire storage mechanism 5 and take-up mechanism 6, cable is released by payingoff mechanism 1, successively through wire-crossing wheel 2, extrusion molding mechanism 3, magnetism servo-electric motor water-cooling 4 and overhead wire storage mechanism 5, by take-up mechanism 6 take-up;
Cable core is wrapped on winding wheel, and payingoff mechanism 1 clamps winding wheel, arrives extrusion molding mechanism 3 after wire-crossing wheel 2, and rubber sheath is coated on cable core by extruding by extrusion molding mechanism 3, then after water-cooled, and storage line, then carry out take-up.
As shown in figs. 2 to 4, the payingoff mechanism 1 of the present embodiment comprises that unwrapping wire is added 101, unwrapping wire undercarriage 102, unwrapping wire leading screw 103, first lifting motor 104, magnetic powder brake 105, unwrapping wire fix addendum cone 106, the movable addendum cone 107 of unwrapping wire; Unwrapping wire added 101 is hinged on unwrapping wire undercarriage 102, one end of described unwrapping wire leading screw 103 is connected on unwrapping wire added 101, the other end is connected with the first lifting motor 104, described magnetic powder brake 105 connects unwrapping wire and fixes addendum cone 106, described unwrapping wire fixes one end that addendum cone 106 is fixed on unwrapping wire added 101, the movable addendum cone 107 of unwrapping wire is movably arranged on the other end of unwrapping wire added 101, and unwrapping wire is fixed clamping between addendum cone 106 and the movable addendum cone 107 of unwrapping wire and treated actinobacillus wheel;
Described unwrapping wire added 101 is provided with unwrapping wire guide roller mechanism, and described unwrapping wire guide roller mechanism comprises guide roller support 108 and unwrapping wire deflector roll 109, and described unwrapping wire deflector roll 109 two ends are set on guide roller support 108, and guide roller support 108 is fixed on unwrapping wire added 101.
The upper end of described unwrapping wire leading screw 103 is arranged on unwrapping wire added 101 by pendulum on unwrapping wire 110 and unwrapping wire adjustment seat 111, unwrapping wire adjustment seat 111 is fixed on unwrapping wire added 101, on unwrapping wire, pendulum 110 is set in unwrapping wire adjustment seat 111, the upper end of unwrapping wire leading screw 103 is set on unwrapping wire in pendulum 110, and the lower end of unwrapping wire leading screw 103 is arranged at the output of the first lifting motor 104 by pendulum under unwrapping wire 112.
Described unwrapping wire is fixed addendum cone 106 and is fixed on unwrapping wire added 101 by unwrapping wire tail spindle 113, unwrapping wire tail spindle 113 one end connects unwrapping wire and fixes addendum cone 106, the other end connects magnetic powder brake 105, unwrapping wire fixes sheathed unwrapping wire driver plate 114 on addendum cone 106, and the end of described unwrapping wire driver plate 114 is provided with unwrapping wire pusher dog 115.
The head end of the movable addendum cone 107 of described unwrapping wire and unwrapping wire are fixed addendum cone 106 clamping and are treated actinobacillus wheel, the end of the movable addendum cone 107 of unwrapping wire is provided with unwrapping wire handwheel 117, the head end of the movable addendum cone 107 of unwrapping wire is connected by unwrapping wire addendum cone screw mandrel 116 with end, described unwrapping wire addendum cone screw mandrel 116 is set on unwrapping wire added 101 by unwrapping wire nut 118, and the end of described unwrapping wire nut 118 is provided with unwrapping wire locking nut 119 and unwrapping wire set lever 120.
When the payingoff mechanism 1 of the present embodiment works, the movable addendum cone 107 of unwrapping wire and unwrapping wire are fixed addendum cone 106 clamping and are treated actinobacillus wheel, and the movable addendum cone 107 of unwrapping wire can regulate progress by unwrapping wire handwheel 117, with different size treat that actinobacillus wheel matches.Drive unwrapping wire screw mandrel by the first lifting motor 104, thus drive unwrapping wire added 101 to rotate adjustment unwrapping wire positions, magnetic powder brake 105 drives unwrapping wire to fix addendum cone 106 to rotate, and cable core is released from unwrapping wire deflector roll 109.Unwrapping wire is fixed on addendum cone 106 and is regulated unwrapping wire by unwrapping wire driver plate 114 and unwrapping wire pusher dog 115, prevents random line.
As shown in Fig. 5 ~ 9, overhead wire storage mechanism 5 comprises storage line bracket 51, guide rail 52, steel wire transmission parts 53, driving mechanism 54, fixture 55, fixed wheel mechanism 56, driving wheel mechanism 57, guide wheel mechanism 58, the row's of receipts guide wheel 59; Described guide rail 52 is arranged on storage line bracket 51, described guide wheel mechanism 58 is arranged on storage line bracket 51, steel wire transmission parts 53 and the row's of receipts guide wheel 59 are arranged at the two ends of guide wheel mechanism 58 respectively, fixed wheel mechanism 56 is fixed on guide rail 52, driving wheel mechanism 57 is movably arranged on guide rail 52, fixed wheel mechanism 56 and driving wheel mechanism 57 are arranged within steel wire transmission parts 53, and driving mechanism 54 drives fixture 55 and steel wire transmission parts 53 respectively.
Described steel wire transmission parts 53 comprises initiatively runner 531, passive runner 532 and steel wire rope 533, described active runner 531 and passive runner 532 are separately fixed on guide rail 52, steel wire rope 533 is set on active runner 531 and passive runner 532, and driving mechanism 54 is connected with active runner 531.
Described driving wheel mechanism 57 comprises driving wheel base 571 and storage coil 500, and described driving wheel base 571 is slidably arranged on guide rail 52, and the two ends of driving wheel base 571 are connected on steel wire rope 533, and described storage coil 500 is connected on driving wheel base 571.
Described fixed wheel mechanism 56 comprise fixed wheel base 561 and and storage coil 500, described fixed wheel base 561 is fixed on guide rail 52, storage coil 500 be connected on fixed wheel base 561.
Described storage coil 500 comprises connecting axle 501 and drum 502, and drum 502 is set on connecting axle 501, drum 502 is offered vertically multiple wire storage ring be parallel to each other.
Described overhead wire storage mechanism 5 also comprises two buffer units 503, and described buffer unit 503 is fixed on guide rail 52, and described buffer unit 503 is arranged between passive runner 532 end and fixed wheel mechanism 56.
Described buffer unit 503 comprises buffering plate 504, buffer bar 505 and buffer spring 506, described buffering plate 504 is fixed on guide rail 52, one end of buffer bar 505 is set on buffering plate 504, and the other end is unsettled, and buffer spring 506 is set in the free end of buffer bar 505.
Described fixture 55 is arranged on guide wheel mechanism 58, and described fixture 55 comprises Holding seat 551, grip block 552; Described Holding seat 551 is fixed on guide rail 52, and grip block 552 is arranged on Holding seat 551, and driving mechanism 54 drives grip block 552.
Described driving mechanism 54 comprises drive motors and drives cylinder, and described drive motors drives steel wire transmission parts 53, drives air cylinder driven fixture 55.
During the present embodiment work, the height that storage line bracket 51 is arranged, higher than whole production system, realizes overhead storage line, does not take comparatively low spatial.Cable passes through from guide wheel mechanism 58, then the row's of receipts guide wheel 59 is moved towards, go further to next operation, if take-up mechanism 6 has little time take-up, then need to carry out overhead storage line, at this moment, open fixture 55, then cable no longer moves towards the row's of receipts guide wheel 59, but is clamped in the storage coil 500 in fixed wheel mechanism 56 and driving wheel mechanism 57, drive driving wheel mechanism 57 back and forth movement through steel wire rope 533, realize the travelling expenses to cable.Buffer unit 503 has two, effectively crashproof when can realize driving wheel mechanism 57 back and forth movement.
As shown in Figure 10 ~ 12, take-up mechanism 6 comprises that take-up is added 61, addendum cone 66, take-up activity addendum cone 67, winding displacement sprocket wheel 68, wire-arranging mechanism 69 are fixed in take-up undercarriage 62, take-up leading screw 63, second lifting motor 64, take-up motor 65, take-up, described take-up added 61 is hinged on take-up undercarriage 62, one end of described take-up leading screw 63 is connected in take-up added 61, the other end is connected with the second lifting motor 64, described winding displacement sprocket wheel 68 one end connects take-up motor 65, the other end is set on wire-arranging mechanism 69, described take-up motor 65 drives take-up to fix addendum cone 66 to rotate, described wire-arranging mechanism 69 is arranged on take-up added 61, one end that addendum cone 66 is fixed on take-up added 61 is fixed in described take-up, take-up activity addendum cone 67 is movably arranged on the other end of take-up added 61, take-up is fixed clamping between addendum cone 66 and take-up activity addendum cone 67 and is treated take-up pulley.
Described winding displacement sprocket wheel 68 comprises driving gear 681, driven gear 682 and chain 683, and described driving gear 681 is driven by take-up motor 65, and chain 683 is set between driving gear 681 and driven gear 682, and driven gear 682 is fixed on wire-arranging mechanism 69.
Described wire-arranging mechanism 69 comprises creel stand 691, winding displacement bar 692 and cable clamp 693; Described creel stand 691 is fixed in take-up added 61, and the two ends of winding displacement bar 692 are set on creel stand 691, and cable clamp 693 is arranged on winding displacement bar 692, and driven gear 682 is fixed on winding displacement bar 692.
The upper end of described take-up leading screw 63 is arranged in take-up added 61 by pendulum in take-up 631 and take-up adjustment seat 632, take-up adjustment seat 632 is fixed in take-up added 61, in take-up, pendulum 631 is set in take-up adjustment seat 632, the upper end of take-up leading screw 63 is set in take-up in pendulum 631, and the lower end of take-up leading screw 63 is arranged at the output of the second lifting motor 64 by pendulum under take-up 633.
Described take-up is fixed addendum cone 66 and is fixed in take-up added 61 by take-up tail spindle 661, and sheathed take-up driver plate 662 on addendum cone 66 is fixed in take-up, and the end of described take-up driver plate 662 is provided with take-up pusher dog 663.
The head end of described take-up activity addendum cone 67 and take-up are fixed addendum cone 66 clamping and are treated take-up pulley, the end of take-up activity addendum cone 67 is provided with take-up handwheel 671, the head end of take-up activity addendum cone 67 is connected by take-up addendum cone screw mandrel 672 with end, described take-up addendum cone screw mandrel 672 is set in take-up added 61 by take-up nut 673, and the end of described take-up nut 673 is provided with take-up locking nut 674 and take-up set lever 675.
When the take-up mechanism 6 of the present embodiment works, take-up activity addendum cone 67 and take-up fix addendum cone 66 clamping treat actinobacillus wheel, take-up activity addendum cone 67 can regulate progress by take-up handwheel 671, with different size treat that take-up pulley matches.Drive take-up screw mandrel by the second lifting motor 64, thus drive take-up added 61 to rotate adjustment take-up positions, take-up motor 65 drives winding displacement sprocket wheel 68 and take-up to fix addendum cone 66 to rotate, cable from cable clamp 693 gradually take-up in treating take-up pulley.Take-up is fixed on addendum cone 66 and is regulated take-up by take-up driver plate 662 and take-up pusher dog 663, prevents random line.
The foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; all do within spirit of the present utility model and principle any amendment, equivalent to replace and improvement etc., all should be included within protection range of the present utility model.
Claims (9)
1. one kind has the production system of the cable insulation jacket of overhead wire storage mechanism, it is characterized in that, comprise payingoff mechanism, wire-crossing wheel, extrusion molding mechanism, magnetism servo-electric motor water-cooling, overhead wire storage mechanism and take-up mechanism, cable is released by payingoff mechanism, successively through wire-crossing wheel, extrusion molding mechanism, magnetism servo-electric motor water-cooling and overhead wire storage mechanism, by take-up mechanism take-up;
Described overhead wire storage mechanism comprises storage line bracket, guide rail, steel wire transmission parts, driving mechanism, fixture, fixed wheel mechanism, driving wheel mechanism, guide wheel mechanism, receipts row guide wheel; Described guide rail is arranged on storage line bracket, described guide wheel mechanism is arranged on storage line bracket, steel wire transmission parts and the row's of receipts guide wheel are arranged at the two ends of guide wheel mechanism respectively, fixed wheel mechanism is fixed on guide rail, driving wheel mechanism is movably arranged on guide rail, fixed wheel mechanism and driving wheel organization establishes are within steel wire transmission parts, and driving mechanism drives fixture and steel wire transmission parts respectively.
2. a kind of production system with the cable insulation jacket of overhead wire storage mechanism according to claim 1, it is characterized in that, described steel wire drive part comprises initiatively runner, passive runner and steel wire rope, described active runner and passive runner are separately fixed on guide rail, steel wire loop is located on active runner and passive runner, and driving mechanism is connected with active runner.
3. a kind of production system with the cable insulation jacket of overhead wire storage mechanism according to claim 1, it is characterized in that, described driving wheel mechanism comprises driving wheel base and storage coil, described driving wheel base sliding is arranged on guide rail, the two ends of driving wheel base are connected on steel wire rope, and described storage coil is connected on driving wheel base.
4. a kind of production system with the cable insulation jacket of overhead wire storage mechanism according to claim 1, it is characterized in that, described fixed wheel mechanism comprise fixed wheel base and and storage coil, described fixed wheel base is fixed on guide rail, storage coil be connected on fixed wheel base.
5. a kind of production system with the cable insulation jacket of overhead wire storage mechanism according to claim 3 or 4, it is characterized in that, described storage coil comprises connecting axle and drum, and drum is set on connecting axle, drum is offered vertically multiple wire storage ring be parallel to each other.
6. a kind of production system with the cable insulation jacket of overhead wire storage mechanism according to claim 1, it is characterized in that, described overhead wire storage mechanism also comprises at least one buffer unit, described buffer unit is fixed on guide rail, and described buffer unit is arranged between passive runner end and fixed wheel mechanism.
7. a kind of production system with the cable insulation jacket of overhead wire storage mechanism according to claim 6, it is characterized in that, described buffer unit comprises buffering plate, buffer bar and buffer spring, described buffering plate is fixed on guide rail, one end of buffer bar is set on buffering plate, the other end is unsettled, and buffer spring is set in the free end of buffer bar.
8. a kind of production system with the cable insulation jacket of overhead wire storage mechanism according to claim 1, it is characterized in that, described fixture is arranged on guide wheel mechanism, and described fixture comprises Holding seat, grip block; Described Holding seat is fixed on guide rail, and grip block is arranged on Holding seat, and driving mechanism drives grip block.
9. a kind of production system with the cable insulation jacket of overhead wire storage mechanism according to claim 1, it is characterized in that, described driving mechanism comprises drive motors and drives cylinder, and described drive motors drives steel wire drive part, drives air cylinder driven fixture.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520367554.5U CN204668015U (en) | 2015-05-29 | 2015-05-29 | A kind of production system with the cable insulation jacket of overhead wire storage mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520367554.5U CN204668015U (en) | 2015-05-29 | 2015-05-29 | A kind of production system with the cable insulation jacket of overhead wire storage mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204668015U true CN204668015U (en) | 2015-09-23 |
Family
ID=54138375
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520367554.5U Withdrawn - After Issue CN204668015U (en) | 2015-05-29 | 2015-05-29 | A kind of production system with the cable insulation jacket of overhead wire storage mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204668015U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104952550B (en) * | 2015-05-29 | 2016-09-07 | 安庆钰龙橡塑机械制造有限公司 | A kind of production system of the cable insulation jacket with overhead wire storage mechanism |
-
2015
- 2015-05-29 CN CN201520367554.5U patent/CN204668015U/en not_active Withdrawn - After Issue
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104952550B (en) * | 2015-05-29 | 2016-09-07 | 安庆钰龙橡塑机械制造有限公司 | A kind of production system of the cable insulation jacket with overhead wire storage mechanism |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20150923 Effective date of abandoning: 20160907 |
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| C25 | Abandonment of patent right or utility model to avoid double patenting |