CN204630385U - A kind of novel aluminum alloy smelting furnace automatic charging device - Google Patents
A kind of novel aluminum alloy smelting furnace automatic charging device Download PDFInfo
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- CN204630385U CN204630385U CN201520328803.XU CN201520328803U CN204630385U CN 204630385 U CN204630385 U CN 204630385U CN 201520328803 U CN201520328803 U CN 201520328803U CN 204630385 U CN204630385 U CN 204630385U
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- guide rail
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Abstract
The utility model discloses a kind of novel aluminum alloy smelting furnace automatic charging device, comprise transmission device, slave unit, crane and charging vehicle; Described transmission device forms primarily of motor, speed changer, power transmission shaft, sprocket wheel, chain and turning cylinder, crane side is provided with guide rail, described guide rail is primarily of the first guide rail, the upright extension of the second guide rail described first guide rail of composition, and the upper end folding of the second guide rail extends to above body of heater after turning 90 degrees and bending; Described slave unit is primarily of the first driven shaft, the second driven shaft, fixed block, link plate, guide plate, gripper shoe composition; Described charging vehicle is primarily of casing, castor, hangers, handle composition.The utility model solves prior art aluminum alloy smelting furnace material loading complicated operation, wastes time and energy, and inefficiency, exists the problem that the labour intensity of potential safety hazard and workman is large.
Description
Technical field
The utility model relates to smelting equipment technical field, particularly a kind of novel aluminum alloy smelting furnace automatic charging device.
Background technology
The aluminum alloy smelting furnace that the enterprise producing alloy product adopts is generally large-scale smelting furnace, to adapt to produce the needs making alloy product in enormous quantities, the charging aperture of usually large-scale aluminum alloy smelting furnace is the sidepiece being arranged on body of heater, by manually loading in the furnace chamber of aluminum alloy smelting furnace by aluminium ingot when being beneficial to reinforced; This aluminum alloy smelting furnace is when reinforced, Artificial Control is needed to open fire door, then by workman, the truck filling aluminium ingot is pushed to charging aperture place, artificial inclination truck, aluminium ingot could be added melting in body of heater, so not only complicated operation, wastes time and energy, inefficiency, and be positioned at due to charging aperture
The side of body of heater, the aluminium ingot of loading is trapped in charging aperture place sometimes, can not enter molten bath fast, also need by artificial push rod, aluminium ingot to be pushed in molten bath, the labour intensity of workman is large, and the scorching hot meeting of high temperature of charging aperture allows people feel like a hen on a hot girdle, even also can bring potential safety hazard.
Summary of the invention
The utility model provides a kind of novel aluminum alloy smelting furnace automatic charging device, overcome the deficiency of above-mentioned prior art, efficiently solve prior art aluminum alloy smelting furnace material loading complicated operation, waste time and energy,, there is the problem that the labour intensity of potential safety hazard and workman is large in inefficiency.
To achieve these goals, the technical solution adopted in the utility model is:
A kind of novel aluminum alloy smelting furnace automatic charging device, comprises transmission device, slave unit, crane and charging vehicle; Described transmission device forms primarily of motor, speed changer, power transmission shaft, sprocket wheel, chain and turning cylinder, described motor side is provided with speed changer, described speed changer is connected with power transmission shaft, described power transmission shaft is provided with two sprocket wheels, two sprocket wheels on power transmission shaft are connected with the sprocket wheel of two on turning cylinder each via chain, and described turning cylinder is fixed on the crossbeam above crane by bearing block; Described crane is the frame structure of column and crossbeam composition, and crane side is provided with guide rail, and described guide rail is primarily of the first guide rail, the second guide rail composition; Described first guide rail and the second guide rail parallel, the upright extension of described first guide rail, the upper end folding of the second guide rail extends to above body of heater after turning 90 degrees and bending; Described first guide rail and the second guide rail are U-lag structure;
Described slave unit is primarily of the first driven shaft, the second driven shaft, fixed block, link plate, guide plate, gripper shoe composition; Described second driven shaft two ends are provided with bearing, and bearing is arranged in the U-lag of the second guide rail; Described first driven shaft is provided with fixed block and pin, and described fixed block is fixed on chain on the first driven shaft by pin; Described gripper shoe one end is arranged on the first driven shaft, and the gripper shoe other end is arranged on the second driven shaft; Be provided with guide plate between described gripper shoe, described gripper shoe side is provided with link plate; Described charging vehicle is primarily of casing, castor, hangers, handle composition, and described casing both sides are provided with hangers, and described casing is overlapped on link plate by both sides hangers, and institute's casing opposite side is provided with handle, and described bottom half is provided with castor.
Preferably, described guide plate top is provided with barrier plate, and barrier plate is positioned at directly over charging vehicle, and barrier plate is for the protection of charging vehicle, and when preventing charging vehicle inclination batch turning, link plate ruptures suddenly, and charging vehicle falls into smelting furnace.
Preferably, described motor side is provided with positive and negative gauge tap, for controlling the rotating of motor, thus charging vehicle is moved up and down.
Preferably, described crane is provided with protecting wire net, dropping suddenly and pounding workman, ensure that the personal safety of workman for preventing charging vehicle and aluminium ingot.
The utility model compared with prior art beneficial effect shows: 1) the utility model achieves the automatic charging of aluminum alloy smelting furnace, simple to operate, easy to use, safe and reliable, reduces the labour intensity of workman, improves operating efficiency; 2) smelting furnace furnace roof automatic charging, decreases the scorching hot meeting of charging aperture high temperature of smelting furnace side and allows people feel like a hen on a hot girdle, even also can bring the generation of potential safety hazard; 3) be provided with protecting wire net outside column support, decrease because charging vehicle and aluminium ingot drop suddenly the generation of the event of pounding workman, ensure that the personal safety of workman.
Accompanying drawing explanation
Accompanying drawing 1 is a kind of structural representation of novel aluminum alloy smelting furnace automatic charging device;
Accompanying drawing 2 is opposite side structural representations of a kind of novel aluminum alloy smelting furnace automatic charging device;
Accompanying drawing 3 is transmission device and slave unit structural representations in a kind of novel aluminum alloy smelting furnace automatic charging device;
Accompanying drawing 4 is connected mode structural representations of slave unit and charging vehicle in a kind of novel aluminum alloy smelting furnace automatic charging device;
In figure: 1-transmission device, 2-slave unit, 3-crane, 4-charging vehicle, 101-motor, 102-speed changer, 103-power transmission shaft, 104-sprocket wheel, 105-chain, 106-turning cylinder, 201-first driven shaft, 202-second driven shaft, 203-bearing, 204-fixed block, 205-pin, 206-link plate, 207-guide plate, 208-barrier plate, 209-gripper shoe, 301-column, 302-second guide rail, 303-first guide rail, 304-protecting wire net, 305-crossbeam, 401-casing, 402-castor, 403-hangers, 404-handle.
Detailed description of the invention
For convenience of the understanding of the art personnel, below in conjunction with accompanying drawing 1-4, the technical solution of the utility model is illustrated further.
A kind of novel aluminum alloy smelting furnace automatic charging device, comprises transmission device 1, slave unit 2, crane 3 and charging vehicle 4; Described transmission device 1 forms primarily of motor 101, speed changer 102, power transmission shaft 103, sprocket wheel 104, chain 105 and turning cylinder 106, described motor 101 side is provided with speed changer 102, described speed changer 102 is connected with power transmission shaft 103, described power transmission shaft 103 is provided with two sprocket wheels 104, two sprocket wheels 104 on power transmission shaft 103 are connected with the sprocket wheel of two on turning cylinder 106 104 each via chain 105, and described turning cylinder 106 is fixed on the crossbeam 305 above crane 3 by bearing block; Described crane 3 is the frame structure that column 301 and crossbeam 305 form, and crane 3 side is provided with guide rail, and described guide rail forms primarily of the first guide rail 303, second guide rail 302; Described first guide rail 303 is parallel with the second guide rail 302, the upright extension of described first guide rail 303, and the upper end folding of the second guide rail 302 extends to above body of heater after turning 90 degrees and bending; Described first guide rail 303 and the second guide rail 302 are U-lag structure.
Described slave unit 2 forms primarily of the first driven shaft 201, second driven shaft 202, fixed block 204, link plate 206, guide plate 207, gripper shoe 209; Described second driven shaft 202 two ends are provided with bearing 203, and bearing 203 is arranged in the U-lag of the second guide rail 302; Described first driven shaft 301 is provided with fixed block 204 and pin 205, and described fixed block 204 is fixed on chain 105 on first driven shaft 201 by pin 205; Described gripper shoe 209 one end is arranged on the first driven shaft 201, and gripper shoe 209 other end is arranged on the second driven shaft 202; Be provided with guide plate 207 between described gripper shoe 209, described gripper shoe 209 side is provided with link plate 206; Described charging vehicle 4 forms primarily of casing 401, castor 402, hangers 403, handle 404, described casing 401 both sides are provided with hangers 403, described casing 401 is overlapped on link plate 206 by both sides hangers 403, institute's casing 401 opposite side is provided with handle 404, is provided with castor 402 bottom described casing 401.
Described guide plate 207 top is provided with barrier plate 208, and barrier plate 208 is positioned at directly over charging vehicle 4, barrier plate 208 for the protection of charging vehicle 4, prevent charging vehicle 4 tilt batch turning time, link plate ruptures suddenly, and charging vehicle 4 falls into smelting furnace.
Described motor 101 side is provided with positive and negative gauge tap, for controlling the rotating of motor 101, thus charging vehicle 4 is moved up and down.
Described crane 3 is provided with protecting wire net 304, dropping suddenly and pounding workman, ensure that the personal safety of workman for preventing charging vehicle 4 and aluminium ingot.
A kind of novel aluminum alloy smelting furnace automatic charging device, the course of work is as follows: after charging vehicle installs aluminium ingot, switch control rule machine operation, and motor drives drive axis after speed changer, and drive axis drives chain movement by sprocket wheel; Chain-driving first driven shaft rises, and the first driven shaft rises and drives slave unit to rise overally, and slave unit drives charging vehicle to rise by link plate; When the bearing at the second driven shaft two ends on slave unit rises to the bending part of the second guide rail, the bearing at the second driven shaft two ends drives the second driven shaft to continue to move ahead along bending track, first driven shaft continues to rise along the first guide rail, make charging vehicle automatically downward-sloping like this, thus the aluminium ingot in charging vehicle is poured in body of heater automatically along guide plate, realize automatic charging; After charging vehicle all pours aluminium ingot into body of heater, motor reversal also drops to initial position by speed changer, power transmission shaft, sprocket wheel and chain-driving slave unit and charging vehicle, again can feed in raw material in charging vehicle.
Above content is only to structure example of the present utility model and explanation; affiliated those skilled in the art make various amendment to described specific embodiment or supplement or adopt similar mode to substitute; only otherwise depart from the structure of utility model or surmount this scope as defined in the claims, protection domain of the present utility model all should be belonged to.
Claims (4)
1. a novel aluminum alloy smelting furnace automatic charging device, comprises transmission device, slave unit, crane and charging vehicle; Described transmission device forms primarily of motor, speed changer, power transmission shaft, sprocket wheel, chain and turning cylinder, described motor side is provided with speed changer, described speed changer is connected with power transmission shaft, it is characterized in that described power transmission shaft is provided with two sprocket wheels, two sprocket wheels on power transmission shaft are connected with the sprocket wheel of two on turning cylinder each via chain, and described turning cylinder is fixed on the crossbeam above crane by bearing block; Crane side is provided with guide rail, and described guide rail is primarily of the first guide rail, the second guide rail composition; Described first guide rail and the second guide rail parallel, the upright extension of described first guide rail, the upper end folding of the second guide rail extends to above body of heater after turning 90 degrees and bending; Described first guide rail and the second guide rail are U-lag structure;
Described slave unit is primarily of the first driven shaft, the second driven shaft, fixed block, link plate, guide plate, gripper shoe composition; Described second driven shaft two ends are provided with bearing, and bearing is arranged in the U-lag of the second guide rail; Described first driven shaft is provided with fixed block and pin, and described fixed block is fixed on chain on the first driven shaft by pin; Described gripper shoe one end is arranged on the first driven shaft, and the gripper shoe other end is arranged on the second driven shaft; Be provided with guide plate between described gripper shoe, described gripper shoe side is provided with link plate; Described charging vehicle is primarily of casing, castor, hangers, handle composition, and described casing both sides are provided with hangers, and described casing is overlapped on link plate by both sides hangers, and institute's casing opposite side is provided with handle, and described bottom half is provided with castor.
2. a kind of novel aluminum alloy smelting furnace automatic charging device according to claim 1, is characterized in that described guide plate top is provided with barrier plate.
3. a kind of novel aluminum alloy smelting furnace automatic charging device according to claim 1, is characterized in that described motor side is provided with positive and negative gauge tap.
4. a kind of novel aluminum alloy smelting furnace automatic charging device according to claim 1, is characterized in that described crane is provided with protecting wire net.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520328803.XU CN204630385U (en) | 2015-05-21 | 2015-05-21 | A kind of novel aluminum alloy smelting furnace automatic charging device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520328803.XU CN204630385U (en) | 2015-05-21 | 2015-05-21 | A kind of novel aluminum alloy smelting furnace automatic charging device |
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| CN204630385U true CN204630385U (en) | 2015-09-09 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105352319A (en) * | 2015-11-09 | 2016-02-24 | 成都金科达铝业有限公司 | Hand-rocking feeding system for aluminum ingot melting furnace |
| CN108662900A (en) * | 2018-06-20 | 2018-10-16 | 能硕热技术（天津）有限公司 | A kind of aluminium ingot automatic throw-in equipment |
| CN109110389A (en) * | 2018-07-06 | 2019-01-01 | 苏州澳昆智能机器人技术有限公司 | Vertical storing feeder |
-
2015
- 2015-05-21 CN CN201520328803.XU patent/CN204630385U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105352319A (en) * | 2015-11-09 | 2016-02-24 | 成都金科达铝业有限公司 | Hand-rocking feeding system for aluminum ingot melting furnace |
| CN105352319B (en) * | 2015-11-09 | 2017-07-18 | 成都金科达铝业有限公司 | A kind of hand feeding system of aluminum ingot melting furnace |
| CN108662900A (en) * | 2018-06-20 | 2018-10-16 | 能硕热技术（天津）有限公司 | A kind of aluminium ingot automatic throw-in equipment |
| CN109110389A (en) * | 2018-07-06 | 2019-01-01 | 苏州澳昆智能机器人技术有限公司 | Vertical storing feeder |
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