CN107824775A - A kind of Auto-pouring System - Google Patents
A kind of Auto-pouring System Download PDFInfo
- Publication number
- CN107824775A CN107824775A CN201711452298.XA CN201711452298A CN107824775A CN 107824775 A CN107824775 A CN 107824775A CN 201711452298 A CN201711452298 A CN 201711452298A CN 107824775 A CN107824775 A CN 107824775A
- Authority
- CN
- China
- Prior art keywords
- hinge bar
- moving trolley
- pivotally connected
- crucible
- auto
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 230000005540 biological transmission Effects 0.000 claims abstract description 33
- 238000009413 insulation Methods 0.000 claims abstract description 14
- 238000010438 heat treatment Methods 0.000 claims abstract description 5
- 239000011810 insulating material Substances 0.000 claims abstract description 5
- 238000003723 Smelting Methods 0.000 claims description 10
- 239000007788 liquid Substances 0.000 claims 1
- 239000002994 raw material Substances 0.000 abstract description 11
- 238000005266 casting Methods 0.000 abstract description 10
- 238000001816 cooling Methods 0.000 abstract description 5
- 238000010276 construction Methods 0.000 abstract description 4
- 230000003647 oxidation Effects 0.000 abstract description 4
- 238000007254 oxidation reaction Methods 0.000 abstract description 4
- 238000002844 melting Methods 0.000 description 5
- 230000008018 melting Effects 0.000 description 5
- 238000003032 molecular docking Methods 0.000 description 2
- 241001331845 Equus asinus x caballus Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D35/00—Equipment for conveying molten metal into beds or moulds
- B22D35/04—Equipment for conveying molten metal into beds or moulds into moulds, e.g. base plates, runners
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D41/00—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
- B22D41/12—Travelling ladles or similar containers; Cars for ladles
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
- Vertical, Hearth, Or Arc Furnaces (AREA)
Abstract
The present invention relates to a kind of Auto-pouring System, including base, riser, dead axle, insulation shell, crucible, heating collar, thermal insulating material, driven pulley, power transmission shaft, driving wheel, bent wheel, telescoping cylinder, guide rail, moving trolley, main hinge bar has been pivotally connected on rear side of moving trolley, secondary hinge bar has been pivotally connected in the middle part of main hinge bar, secondary hinge bar bottom is provided with scroll wheel, secondary guide rail is provided with the top of moving trolley, support base is provided with live-roller, support base is provided with feeder motor, moving trolley has been pivotally connected lift cylinders, and the expansion link of lift cylinders is pivotally connected with secondary hinge bar middle and lower part.The present invention effectively prevents that raw material from cooling down or oxidation, casting quality are good by realizing that the driving force of unilateral telescoping cylinder is transferred into insulation shell both sides crucible steadily to overturn in power transmission shaft, driving wheel and driven pulley.It is easy to crucible sprue gate to dock using moving trolley, the lifting to mould is realized using telescoping cylinder, main hinge bar and secondary hinge bar, it is simple in construction.
Description
Technical field
The present invention relates to placing installation, more particularly to a kind of Auto-pouring System.
Background technology
Cast as conventional part shaping techniques, the raw material of melting are poured into mould by it, and existing smallclothes pour
The raw material of melting are manually scooped into mould by note mode generally use by container, in the case where ambient temperature is relatively low, are melted
The raw material melted oxidizable and quick cooling in casting process, while raw material can be also trickled down, it is dangerous high.
The content of the invention
In view of the shortcomings of the prior art, at least part that technical scheme attempts to solve in above-mentioned technical problem lacks
Fall into or at least partly overcome the problems of prior art.
The technical solution adopted for the present invention to solve the technical problems is：A kind of Auto-pouring System, including smelting furnace, institute
Stating smelting furnace includes base, the riser being arranged at left and right sides of the base top, is arranged on determining for the riser inner side top surface
Insulation shell that axle, the left and right sides are connected with the dead axle, the crucible being arranged in the insulation shell, it is enclosed on outside the crucible
Heating collar, the thermal insulating material that is filled between the crucible and the insulation shell, be fixed with driven pulley on the dead axle, it is described
Dead axle and the riser are rotatablely connected, and are rotatably connected to power transmission shaft between the riser inside bottom, the power transmission shaft with it is described
Riser is rotatablely connected, and the power transmission shaft is parallel with the dead axle, and driving wheel, the driving wheel and institute are fixed with the power transmission shaft
State and transmission belt be connected between driven pulley, described power transmission shaft one end be provided with it is bent take turns, be pivotally connected and stretched on the inside of a riser
Contracting cylinder, the expansion link end of the telescoping cylinder are pivotally connected with the bent wheel edge, the expansion link end and the bent wheel side
The pivotal axis of edge is parallel with the drive shaft axis, and sprue gate is provided with front side of the crucible, is provided with front side of the smelting furnace front and rear
The guide rail of extension, the guide rail are provided with the moving trolley moved forward and backward along the guide rail, have been pivotally connected on rear side of the moving trolley
Main hinge bar, the main hinge bar middle part have been pivotally connected secondary hinge bar, and the secondary hinge bar bottom is provided with scroll wheel, the row
Roof is walked provided with before and after to extend and with the secondary guide rail of scroll wheel cooperation, the main hinge bar and secondary hinge bar top and together
One support seat hinge, the support base are provided with the live-roller of anterior-posterior horizontal extension, the live-roller at least two and left and right row
Row are set, and the support base is provided with the feeder motor for driving the live-roller to rotate, and liter has been pivotally connected on the moving trolley
Cylinder is dropped, and the expansion link of the lift cylinders is pivotally connected with the secondary hinge bar middle and lower part, and the lift cylinders pivot with moving trolley to be connected
Contact is located on rear side of the scroll wheel.
The driving force of unilateral telescoping cylinder is driven by being realized in power transmission shaft, driving wheel and driven pulley in above-mentioned design
To insulation shell both sides crucible is steadily overturn, directly the raw material of melting are poured into mould, effectively prevented
Raw material cooling or oxidation, casting quality are good in casting process.It is easy to the fore-and-aft direction docking of mould crucible sprue gate using moving trolley,
The mould plugged into using live-roller on pipeline, the lifting to mould is realized using telescoping cylinder, main hinge bar and secondary hinge bar,
It is simple in construction.
As the further improvement of the design, the telescoping cylinder is electric cylinders, is easy to accurately control the amount of feeding.
As the further improvement of the design, the telescoping cylinder is the hydraulic cylinder of servopump control, and bearing capacity is big.
As the further improvement of the design, vertical control panel, the control panel top are provided with before the moving trolley
Face is higher than the live-roller, and control button, effective fence operation personnel and member easy to operation control are provided with front side of the control panel
Casting process processed.
As the further improvement of the design, the lift cylinders are electric cylinders, are easy to accurately control.
As the further improvement of the design, the moving trolley is provided with push electric cylinders, the electric cylinders bar of the push electric cylinders
End is connected with described guide rail one end, the motion of electronic accurate control moving trolley.
As the further improvement of the design, the transmission belt is cog belt, and the driving wheel and driven pulley are tooth form
Wheel, stable drive, transmission are accurate.
The beneficial effects of the invention are as follows：The present invention is stretched unilateral by being realized in power transmission shaft, driving wheel and driven pulley
The driving force of contracting cylinder is transferred to insulation shell both sides and crucible is steadily overturn, and the raw material of melting directly are poured into mould
In tool, effectively prevent that raw material cooling or oxidation, casting quality are good in casting process.It is easy to mould crucible to pour into a mould using moving trolley
Mouth fore-and-aft direction docking, the mould plugged into using live-roller on pipeline, utilizes telescoping cylinder, main hinge bar and secondary hinge bar real
It is simple in construction now to the lifting of mould.
Brief description of the drawings
The present invention is further described with reference to the accompanying drawings and examples.
Fig. 1 is the overall structure diagram of the present invention.
Fig. 2 is the smelting furnace diagrammatic cross-section of the present invention.
1. base in figure, 2. bent wheels, 3. push electric cylinders, 4. telescoping cylinders, 5. feeder motors, 6. secondary hinge bars, 7. transmissions
Roller, 8. support bases, 9. main hinge bars, 10. control panels, 11. scroll wheels, 12. secondary guide rails, 13. guide rails, 14. lift cylinders, 15.
Riser, 16. dead axles, 17. power transmission shafts, 18. driven pulleys, 19. transmission belts, 20. insulation shells, 21. heating collars, 22. thermal insulating materials,
23. crucible, 24. driving wheels, 25. sprue gates, 26. moving trolleys, 27. control buttons.
Embodiment
The present invention is described in detail below in conjunction with accompanying drawing and specific embodiment, illustrative examples therein and is said
It is bright to be only used for explaining the present invention but not as a limitation of the invention.
Embodiment：A kind of Auto-pouring System, including smelting furnace, the smelting furnace include base 1, are arranged on the base
The riser 15 at the 1 top left and right sides, the dead axle 16 for being arranged on the inner side top surface of riser 15, the left and right sides connect with the dead axle 16
The insulation shell 20 that connects, the crucible 23 being arranged in the insulation shell 20, the heating collar 21 being enclosed on outside the crucible 23, filling
Thermal insulating material 22 between the crucible 23 and the insulation shell 20, driven pulley 18 is fixed with the dead axle 16, it is described fixed
Axle 16 is rotatablely connected with the riser 15, and power transmission shaft 17, the power transmission shaft are rotatably connected between the inside bottom of riser 15
17 are rotatablely connected with the riser 15, and the power transmission shaft 17 is parallel with the dead axle 16, are fixed with the power transmission shaft 17 actively
Wheel 24, transmission belt 19 being connected between the driving wheel 24 and the driven pulley 18, described one end of power transmission shaft 17 is provided with bent wheel 2,
One inner side of riser 15 has been pivotally connected telescoping cylinder 4, the expansion link end of the telescoping cylinder 4 and 2 edge pivots of the bent wheel
Turn connection, the expansion link end of the telescoping cylinder 4 and the bent pivotal axis for taking turns 2 edges and the diameter parallel of power transmission shaft 17,
The front side of crucible 23 is provided with sprue gate 25, and the guide rail 13 of front and rear extension is provided with front side of the smelting furnace, is set on the guide rail 13
There is the moving trolley 26 moved forward and backward along the guide rail 13, the rear side of moving trolley 26 has been pivotally connected main hinge bar 9, the main hinge
The middle part of extension bar 9 has been pivotally connected secondary hinge bar 6, and the secondary bottom of hinge bar 6 is provided with scroll wheel 11, and the top of moving trolley 26 is set
There are front and rear extension and the secondary guide rail 12 coordinated with the scroll wheel 11, the main hinge bar 9 and the top of secondary hinge bar 6 and same branch
Support the live-roller 7 that seat 8 is be hinged, and the support base 8 extends provided with anterior-posterior horizontal, the live-roller 7 at least two and left and right row
Row are set, and the support base 8 is provided with the feeder motor 5 for driving the live-roller 7 to rotate, and is pivotally connected on the moving trolley 26
There are lift cylinders 14, the expansion link of the lift cylinders 14 is pivotally connected with the secondary middle and lower part of hinge bar 6, the lift cylinders 14 and row
The pivotal connection of mule carriage 26 is positioned at the rear side of scroll wheel 11.
By being realized in power transmission shaft 17, driving wheel 24 and driven pulley 18 by the drive of unilateral telescoping cylinder 4 in above-mentioned design
Power transmission enables crucible 23 steadily to overturn to the both sides of insulation shell 20, and the raw material of melting directly are poured into mould
In, effectively prevent that raw material cooling or oxidation, casting quality are good in casting process.It is easy to mould crucible 23 to pour using moving trolley 26
The fore-and-aft direction of geat 25 docks, and the mould plugged into using live-roller 7 on pipeline, utilizes telescoping cylinder 4, main hinge bar 9 and pair
Hinge bar 6 realizes the lifting to mould, simple in construction.
As the further improvement of the design, the telescoping cylinder 4 is electric cylinders, is easy to accurately control the amount of feeding.
As the further improvement of the design, the telescoping cylinder 4 is the hydraulic cylinder of servopump control, and bearing capacity is big.
As the further improvement of the design, vertical control panel 10, the chain of command are provided with before the moving trolley 26
The top surface of plate 10 is higher than the live-roller 7, and the front side of control panel 10 is provided with control button 27, effective fence operation personnel and just
Casting process is controlled in operator.
As the further improvement of the design, the lift cylinders 14 are electric cylinders, are easy to accurately control.
As the further improvement of the design, the moving trolley 26 is provided with push electric cylinders 3, the electricity of the push electric cylinders 3
Cylinder rod end is connected with described one end of guide rail 13, the motion of electronic accurate control moving trolley 26.
As the further improvement of the design, the transmission belt 19 is cog belt, and the driving wheel 24 and driven pulley 18 are equal
It is accurate for toothed wheel, stable drive, transmission.
Embodiments of the invention are the foregoing is only, are not intended to limit the scope of the invention, it is every to utilize this hair
The equivalent structure or equivalent flow conversion that bright specification and accompanying drawing content are made, or directly or indirectly it is used in other related skills
Art field, is included within the scope of the present invention.
Claims (7)
1. a kind of Auto-pouring System, including smelting furnace, it is characterised in that the smelting furnace includes base, is arranged on the bottom
The riser of the seat top left and right sides, it is arranged on the guarantor that the dead axle of top surface, the left and right sides are connected with the dead axle on the inside of the riser
Warm housing, the crucible being arranged in the insulation shell, the heating collar being enclosed on outside the crucible, be filled in the crucible with it is described
Thermal insulating material between insulation shell, driven pulley is fixed with the dead axle, the dead axle is rotatablely connected with the riser, described vertical
Be rotatably connected to power transmission shaft between plate inside bottom, the power transmission shaft is rotatablely connected with the riser, the power transmission shaft with it is described
Dead axle is parallel, and driving wheel is fixed with the power transmission shaft, and transmission belt is connected between the driving wheel and the driven pulley, described
Power transmission shaft one end be provided with it is bent take turns, be pivotally connected telescoping cylinder on the inside of a riser, the expansion link end of the telescoping cylinder with
The bent wheel edge is pivotally connected, and the pivotal axis of the expansion link end and the bent wheel edge is put down with the drive shaft axis
OK, sprue gate is provided with front side of the crucible, the guide rail of front and rear extension is provided with front side of the smelting furnace, the guide rail is provided with along institute
The movable moving trolley of guide rail is stated, main hinge bar has been pivotally connected on rear side of the moving trolley, has been pivoted in the middle part of the main hinge bar
Be connected with secondary hinge bar, the secondary hinge bar bottom is provided with scroll wheel, be provided with the top of the moving trolley front and rear extension and with it is described
The secondary guide rail that scroll wheel coordinates, with same support seat hinge at the top of the main hinge bar and secondary hinge bar, set on the support base
There are the live-roller that anterior-posterior horizontal extends, the live-roller at least two and left-right situs setting, the support base, which is provided with, to be driven
The feeder motor that the live-roller rotates, lift cylinders, the expansion link of the lift cylinders and institute have been pivotally connected on the moving trolley
State secondary hinge bar middle and lower part to be pivotally connected, the lift cylinders are located on rear side of the scroll wheel with moving trolley pivotal connection.
2. a kind of Auto-pouring System according to claim 1, it is characterized in that, the telescoping cylinder is electric cylinders.
3. a kind of Auto-pouring System according to claim 1, it is characterized in that, the telescoping cylinder is the liquid of servopump control
Cylinder pressure.
4. a kind of Auto-pouring System according to claim 1, it is characterized in that, vertical control is provided with before the moving trolley
Panel, the control panel top surface are higher than the live-roller, control button are provided with front side of the control panel.
5. a kind of Auto-pouring System according to claim 1, it is characterized in that, the lift cylinders are electric cylinders.
6. a kind of Auto-pouring System according to claim 1, it is characterized in that, the moving trolley is provided with push electric cylinders,
The electric cylinders bar end of the push electric cylinders is connected with described guide rail one end.
7. a kind of Auto-pouring System according to claim 1, it is characterized in that, the transmission belt is cog belt, the master
Driving wheel and driven pulley are toothed wheel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711452298.XA CN107824775B (en) | 2017-12-28 | 2017-12-28 | Automatic pouring system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711452298.XA CN107824775B (en) | 2017-12-28 | 2017-12-28 | Automatic pouring system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107824775A true CN107824775A (en) | 2018-03-23 |
| CN107824775B CN107824775B (en) | 2024-04-02 |
Family
ID=61645523
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711452298.XA Active CN107824775B (en) | 2017-12-28 | 2017-12-28 | Automatic pouring system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107824775B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110686875A (en) * | 2019-08-05 | 2020-01-14 | 陈兵 | Static lifting test bed |
| CN111804890A (en) * | 2020-07-20 | 2020-10-23 | 秦喜顺 | Multistation casting equipment is used in control valve processing |
| CN112276063A (en) * | 2020-11-06 | 2021-01-29 | 潘文菊 | Quick pouring device of stainless steel for hardware manufacturing |
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| US4986517A (en) * | 1988-12-20 | 1991-01-22 | Rolls-Royce Plc | Apparatus for pouring molten metals |
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| CN104923773A (en) * | 2014-03-17 | 2015-09-23 | 襄阳金耐特机械有限公司 | Electric molten steel-iron pouring ladle |
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| CN205464302U (en) * | 2016-01-11 | 2016-08-17 | 天津飞通机械制造有限公司 | High graphite crucible support of stability |
| CN206366648U (en) * | 2016-12-27 | 2017-08-01 | 云南冶金集团创能金属燃料电池股份有限公司 | Aluminium alloy running gate system |
| CN206747580U (en) * | 2017-03-24 | 2017-12-15 | 郑州郑飞锻铸有限责任公司 | A kind of full-automatic non-ferrous casting improves device with fusing |
| CN207681471U (en) * | 2017-12-28 | 2018-08-03 | 太仓黑龙智能工业科技有限公司 | A kind of Auto-pouring System |
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| US4986517A (en) * | 1988-12-20 | 1991-01-22 | Rolls-Royce Plc | Apparatus for pouring molten metals |
| JPH0825024A (en) * | 1994-07-15 | 1996-01-30 | Asahi Tec Corp | Casting device |
| US20080196856A1 (en) * | 2007-02-15 | 2008-08-21 | Hideto Terada | Automatic pouring method and device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110686875A (en) * | 2019-08-05 | 2020-01-14 | 陈兵 | Static lifting test bed |
| CN111804890A (en) * | 2020-07-20 | 2020-10-23 | 秦喜顺 | Multistation casting equipment is used in control valve processing |
| CN112276063A (en) * | 2020-11-06 | 2021-01-29 | 潘文菊 | Quick pouring device of stainless steel for hardware manufacturing |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107824775B (en) | 2024-04-02 |
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