CN107824775A - A kind of Auto-pouring System - Google Patents

A kind of Auto-pouring System Download PDF

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Publication number
CN107824775A
CN107824775A CN201711452298.XA CN201711452298A CN107824775A CN 107824775 A CN107824775 A CN 107824775A CN 201711452298 A CN201711452298 A CN 201711452298A CN 107824775 A CN107824775 A CN 107824775A
Authority
CN
China
Prior art keywords
hinge bar
moving trolley
pivotally
pouring
auto
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201711452298.XA
Other languages
Chinese (zh)
Inventor
沈丹艳
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Taicang Black Dragon Intelligent Industrial Technology Co Ltd
Original Assignee
Taicang Black Dragon Intelligent Industrial Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Taicang Black Dragon Intelligent Industrial Technology Co Ltd filed Critical Taicang Black Dragon Intelligent Industrial Technology Co Ltd
Priority to CN201711452298.XA priority Critical patent/CN107824775A/en
Publication of CN107824775A publication Critical patent/CN107824775A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D35/00Equipment for conveying molten metal into beds or moulds
    • B22D35/04Equipment for conveying molten metal into beds or moulds into moulds, e.g. base plates, runners
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D41/00Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
    • B22D41/12Travelling ladles or similar containers; Cars for ladles

Abstract

The present invention relates to a kind of Auto-pouring System, including base, riser, dead axle, insulation shell, crucible, heating collar, thermal insulating material, driven pulley, power transmission shaft, driving wheel, bent wheel, telescoping cylinder, guide rail, moving trolley, main hinge bar has been pivotally connected on rear side of moving trolley, secondary hinge bar has been pivotally connected in the middle part of main hinge bar, secondary hinge bar bottom is provided with scroll wheel, secondary guide rail is provided with the top of moving trolley, support base is provided with live-roller, support base is provided with feeder motor, moving trolley has been pivotally connected lift cylinders, and the expansion link of lift cylinders is pivotally connected with secondary hinge bar middle and lower part.The present invention effectively prevents that raw material from cooling down or oxidation, casting quality are good by realizing that the driving force of unilateral telescoping cylinder is transferred into insulation shell both sides crucible steadily to overturn in power transmission shaft, driving wheel and driven pulley.It is easy to crucible sprue gate to dock using moving trolley, the lifting to mould is realized using telescoping cylinder, main hinge bar and secondary hinge bar, it is simple in construction.

Description

A kind of Auto-pouring System
Technical field
The present invention relates to placing installation, more particularly to a kind of Auto-pouring System.
Background technology
Cast as conventional part shaping techniques, the raw material of melting are poured into mould by it, and existing smallclothes pour The raw material of melting are manually scooped into mould by note mode generally use by container, in the case where ambient temperature is relatively low, are melted The raw material melted oxidizable and quick cooling in casting process, while raw material can be also trickled down, it is dangerous high.
The content of the invention
In view of the shortcomings of the prior art, at least part that technical scheme attempts to solve in above-mentioned technical problem lacks Fall into or at least partly overcome the problems of prior art.
The technical solution adopted for the present invention to solve the technical problems is:A kind of Auto-pouring System, including smelting furnace, institute Stating smelting furnace includes base, the riser being arranged at left and right sides of the base top, is arranged on determining for the riser inner side top surface Insulation shell that axle, the left and right sides are connected with the dead axle, the crucible being arranged in the insulation shell, it is enclosed on outside the crucible Heating collar, the thermal insulating material that is filled between the crucible and the insulation shell, be fixed with driven pulley on the dead axle, it is described Dead axle and the riser are rotatablely connected, and are rotatably connected to power transmission shaft between the riser inside bottom, the power transmission shaft with it is described Riser is rotatablely connected, and the power transmission shaft is parallel with the dead axle, and driving wheel, the driving wheel and institute are fixed with the power transmission shaft State and transmission belt be connected between driven pulley, described power transmission shaft one end be provided with it is bent take turns, be pivotally connected and stretched on the inside of a riser Contracting cylinder, the expansion link end of the telescoping cylinder are pivotally connected with the bent wheel edge, the expansion link end and the bent wheel side The pivotal axis of edge is parallel with the drive shaft axis, and sprue gate is provided with front side of the crucible, is provided with front side of the smelting furnace front and rear The guide rail of extension, the guide rail are provided with the moving trolley moved forward and backward along the guide rail, have been pivotally connected on rear side of the moving trolley Main hinge bar, the main hinge bar middle part have been pivotally connected secondary hinge bar, and the secondary hinge bar bottom is provided with scroll wheel, the row Roof is walked provided with before and after to extend and with the secondary guide rail of scroll wheel cooperation, the main hinge bar and secondary hinge bar top and together One support seat hinge, the support base are provided with the live-roller of anterior-posterior horizontal extension, the live-roller at least two and left and right row Row are set, and the support base is provided with the feeder motor for driving the live-roller to rotate, and liter has been pivotally connected on the moving trolley Cylinder is dropped, and the expansion link of the lift cylinders is pivotally connected with the secondary hinge bar middle and lower part, and the lift cylinders pivot with moving trolley to be connected Contact is located on rear side of the scroll wheel.
The driving force of unilateral telescoping cylinder is driven by being realized in power transmission shaft, driving wheel and driven pulley in above-mentioned design To insulation shell both sides crucible is steadily overturn, directly the raw material of melting are poured into mould, effectively prevented Raw material cooling or oxidation, casting quality are good in casting process.It is easy to the fore-and-aft direction docking of mould crucible sprue gate using moving trolley, The mould plugged into using live-roller on pipeline, the lifting to mould is realized using telescoping cylinder, main hinge bar and secondary hinge bar, It is simple in construction.
As the further improvement of the design, the telescoping cylinder is electric cylinders, is easy to accurately control the amount of feeding.
As the further improvement of the design, the telescoping cylinder is the hydraulic cylinder of servopump control, and bearing capacity is big.
As the further improvement of the design, vertical control panel, the control panel top are provided with before the moving trolley Face is higher than the live-roller, and control button, effective fence operation personnel and member easy to operation control are provided with front side of the control panel Casting process processed.
As the further improvement of the design, the lift cylinders are electric cylinders, are easy to accurately control.
As the further improvement of the design, the moving trolley is provided with push electric cylinders, the electric cylinders bar of the push electric cylinders End is connected with described guide rail one end, the motion of electronic accurate control moving trolley.
As the further improvement of the design, the transmission belt is cog belt, and the driving wheel and driven pulley are tooth form Wheel, stable drive, transmission are accurate.
The beneficial effects of the invention are as follows:The present invention is stretched unilateral by being realized in power transmission shaft, driving wheel and driven pulley The driving force of contracting cylinder is transferred to insulation shell both sides and crucible is steadily overturn, and the raw material of melting directly are poured into mould In tool, effectively prevent that raw material cooling or oxidation, casting quality are good in casting process.It is easy to mould crucible to pour into a mould using moving trolley Mouth fore-and-aft direction docking, the mould plugged into using live-roller on pipeline, utilizes telescoping cylinder, main hinge bar and secondary hinge bar real It is simple in construction now to the lifting of mould.
Brief description of the drawings
The present invention is further described with reference to the accompanying drawings and examples.
Fig. 1 is the overall structure diagram of the present invention.
Fig. 2 is the smelting furnace diagrammatic cross-section of the present invention.
1. base in figure, 2. bent wheels, 3. push electric cylinders, 4. telescoping cylinders, 5. feeder motors, 6. secondary hinge bars, 7. transmissions Roller, 8. support bases, 9. main hinge bars, 10. control panels, 11. scroll wheels, 12. secondary guide rails, 13. guide rails, 14. lift cylinders, 15. Riser, 16. dead axles, 17. power transmission shafts, 18. driven pulleys, 19. transmission belts, 20. insulation shells, 21. heating collars, 22. thermal insulating materials, 23. crucible, 24. driving wheels, 25. sprue gates, 26. moving trolleys, 27. control buttons.
Embodiment
The present invention is described in detail below in conjunction with accompanying drawing and specific embodiment, illustrative examples therein and is said It is bright to be only used for explaining the present invention but not as a limitation of the invention.
Embodiment:A kind of Auto-pouring System, including smelting furnace, the smelting furnace include base 1, are arranged on the base The riser 15 at the 1 top left and right sides, the dead axle 16 for being arranged on the inner side top surface of riser 15, the left and right sides connect with the dead axle 16 The insulation shell 20 that connects, the crucible 23 being arranged in the insulation shell 20, the heating collar 21 being enclosed on outside the crucible 23, filling Thermal insulating material 22 between the crucible 23 and the insulation shell 20, driven pulley 18 is fixed with the dead axle 16, it is described fixed Axle 16 is rotatablely connected with the riser 15, and power transmission shaft 17, the power transmission shaft are rotatably connected between the inside bottom of riser 15 17 are rotatablely connected with the riser 15, and the power transmission shaft 17 is parallel with the dead axle 16, are fixed with the power transmission shaft 17 actively Wheel 24, transmission belt 19 being connected between the driving wheel 24 and the driven pulley 18, described one end of power transmission shaft 17 is provided with bent wheel 2, One inner side of riser 15 has been pivotally connected telescoping cylinder 4, the expansion link end of the telescoping cylinder 4 and 2 edge pivots of the bent wheel Turn connection, the expansion link end of the telescoping cylinder 4 and the bent pivotal axis for taking turns 2 edges and the diameter parallel of power transmission shaft 17, The front side of crucible 23 is provided with sprue gate 25, and the guide rail 13 of front and rear extension is provided with front side of the smelting furnace, is set on the guide rail 13 There is the moving trolley 26 moved forward and backward along the guide rail 13, the rear side of moving trolley 26 has been pivotally connected main hinge bar 9, the main hinge The middle part of extension bar 9 has been pivotally connected secondary hinge bar 6, and the secondary bottom of hinge bar 6 is provided with scroll wheel 11, and the top of moving trolley 26 is set There are front and rear extension and the secondary guide rail 12 coordinated with the scroll wheel 11, the main hinge bar 9 and the top of secondary hinge bar 6 and same branch Support the live-roller 7 that seat 8 is be hinged, and the support base 8 extends provided with anterior-posterior horizontal, the live-roller 7 at least two and left and right row Row are set, and the support base 8 is provided with the feeder motor 5 for driving the live-roller 7 to rotate, and is pivotally connected on the moving trolley 26 There are lift cylinders 14, the expansion link of the lift cylinders 14 is pivotally connected with the secondary middle and lower part of hinge bar 6, the lift cylinders 14 and row The pivotal connection of mule carriage 26 is positioned at the rear side of scroll wheel 11.
By being realized in power transmission shaft 17, driving wheel 24 and driven pulley 18 by the drive of unilateral telescoping cylinder 4 in above-mentioned design Power transmission enables crucible 23 steadily to overturn to the both sides of insulation shell 20, and the raw material of melting directly are poured into mould In, effectively prevent that raw material cooling or oxidation, casting quality are good in casting process.It is easy to mould crucible 23 to pour using moving trolley 26 The fore-and-aft direction of geat 25 docks, and the mould plugged into using live-roller 7 on pipeline, utilizes telescoping cylinder 4, main hinge bar 9 and pair Hinge bar 6 realizes the lifting to mould, simple in construction.
As the further improvement of the design, the telescoping cylinder 4 is electric cylinders, is easy to accurately control the amount of feeding.
As the further improvement of the design, the telescoping cylinder 4 is the hydraulic cylinder of servopump control, and bearing capacity is big.
As the further improvement of the design, vertical control panel 10, the chain of command are provided with before the moving trolley 26 The top surface of plate 10 is higher than the live-roller 7, and the front side of control panel 10 is provided with control button 27, effective fence operation personnel and just Casting process is controlled in operator.
As the further improvement of the design, the lift cylinders 14 are electric cylinders, are easy to accurately control.
As the further improvement of the design, the moving trolley 26 is provided with push electric cylinders 3, the electricity of the push electric cylinders 3 Cylinder rod end is connected with described one end of guide rail 13, the motion of electronic accurate control moving trolley 26.
As the further improvement of the design, the transmission belt 19 is cog belt, and the driving wheel 24 and driven pulley 18 are equal It is accurate for toothed wheel, stable drive, transmission.
Embodiments of the invention are the foregoing is only, are not intended to limit the scope of the invention, it is every to utilize this hair The equivalent structure or equivalent flow conversion that bright specification and accompanying drawing content are made, or directly or indirectly it is used in other related skills Art field, is included within the scope of the present invention.

Claims (7)

1. a kind of Auto-pouring System, including smelting furnace, it is characterised in that the smelting furnace includes base, is arranged on the bottom The riser of the seat top left and right sides, it is arranged on the guarantor that the dead axle of top surface, the left and right sides are connected with the dead axle on the inside of the riser Warm housing, the crucible being arranged in the insulation shell, the heating collar being enclosed on outside the crucible, be filled in the crucible with it is described Thermal insulating material between insulation shell, driven pulley is fixed with the dead axle, the dead axle is rotatablely connected with the riser, described vertical Be rotatably connected to power transmission shaft between plate inside bottom, the power transmission shaft is rotatablely connected with the riser, the power transmission shaft with it is described Dead axle is parallel, and driving wheel is fixed with the power transmission shaft, and transmission belt is connected between the driving wheel and the driven pulley, described Power transmission shaft one end be provided with it is bent take turns, be pivotally connected telescoping cylinder on the inside of a riser, the expansion link end of the telescoping cylinder with The bent wheel edge is pivotally connected, and the pivotal axis of the expansion link end and the bent wheel edge is put down with the drive shaft axis OK, sprue gate is provided with front side of the crucible, the guide rail of front and rear extension is provided with front side of the smelting furnace, the guide rail is provided with along institute The movable moving trolley of guide rail is stated, main hinge bar has been pivotally connected on rear side of the moving trolley, has been pivoted in the middle part of the main hinge bar Be connected with secondary hinge bar, the secondary hinge bar bottom is provided with scroll wheel, be provided with the top of the moving trolley front and rear extension and with it is described The secondary guide rail that scroll wheel coordinates, with same support seat hinge at the top of the main hinge bar and secondary hinge bar, set on the support base There are the live-roller that anterior-posterior horizontal extends, the live-roller at least two and left-right situs setting, the support base, which is provided with, to be driven The feeder motor that the live-roller rotates, lift cylinders, the expansion link of the lift cylinders and institute have been pivotally connected on the moving trolley State secondary hinge bar middle and lower part to be pivotally connected, the lift cylinders are located on rear side of the scroll wheel with moving trolley pivotal connection.
2. a kind of Auto-pouring System according to claim 1, it is characterized in that, the telescoping cylinder is electric cylinders.
3. a kind of Auto-pouring System according to claim 1, it is characterized in that, the telescoping cylinder is the liquid of servopump control Cylinder pressure.
4. a kind of Auto-pouring System according to claim 1, it is characterized in that, vertical control is provided with before the moving trolley Panel, the control panel top surface are higher than the live-roller, control button are provided with front side of the control panel.
5. a kind of Auto-pouring System according to claim 1, it is characterized in that, the lift cylinders are electric cylinders.
6. a kind of Auto-pouring System according to claim 1, it is characterized in that, the moving trolley is provided with push electric cylinders, The electric cylinders bar end of the push electric cylinders is connected with described guide rail one end.
7. a kind of Auto-pouring System according to claim 1, it is characterized in that, the transmission belt is cog belt, the master Driving wheel and driven pulley are toothed wheel.
CN201711452298.XA 2017-12-28 2017-12-28 A kind of Auto-pouring System Pending CN107824775A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201711452298.XA CN107824775A (en) 2017-12-28 2017-12-28 A kind of Auto-pouring System

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201711452298.XA CN107824775A (en) 2017-12-28 2017-12-28 A kind of Auto-pouring System

Publications (1)

Publication Number Publication Date
CN107824775A true CN107824775A (en) 2018-03-23

Family

ID=61645523

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201711452298.XA Pending CN107824775A (en) 2017-12-28 2017-12-28 A kind of Auto-pouring System

Country Status (1)

Country Link
CN (1) CN107824775A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110686875A (en) * 2019-08-05 2020-01-14 陈兵 Static lifting test bed
CN111804890A (en) * 2020-07-20 2020-10-23 秦喜顺 Multistation casting equipment is used in control valve processing
CN112276063A (en) * 2020-11-06 2021-01-29 潘文菊 Quick pouring device of stainless steel for hardware manufacturing

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110686875A (en) * 2019-08-05 2020-01-14 陈兵 Static lifting test bed
CN111804890A (en) * 2020-07-20 2020-10-23 秦喜顺 Multistation casting equipment is used in control valve processing
CN112276063A (en) * 2020-11-06 2021-01-29 潘文菊 Quick pouring device of stainless steel for hardware manufacturing

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