CN204627663U - Heavy grade crossheading is taken a step from moving device train - Google Patents
Heavy grade crossheading is taken a step from moving device train Download PDFInfo
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Abstract
本实用新型属于煤矿井下辅助运输设备的设计与制造技术领域,为解决煤矿井下大坡度顺槽巷道的运输问题,提供了一种大坡度顺槽迈步自移设备列车,包括前锚固拉移装置、中锚固拉移装置、后锚固拉移装置、平板车、推移千斤顶和管缆伸缩承载系统,前锚固拉移装置的前端设有前推移千斤顶,后端通过后推移千斤顶与平板车相连,中锚固拉移装置的两端通过推移千斤顶与平板车相连,后锚固拉移装置的前端通过推移千斤顶与平板车相连,后端通过连接杆与管缆伸缩承载系统相连。本实用新型高度集成列车自移、行走调偏、管缆自移等功能,能够在顺槽巷道±25°坡度下迈步自移,有效防止设备滑移,保障在大坡度的巷道内安全工作。
The utility model belongs to the technical field of design and manufacture of underground auxiliary transportation equipment in coal mines. In order to solve the transportation problem of coal mine underground roadways with large slopes along the trough, it provides a large-slope self-moving equipment train along the trough, including front anchoring and pulling devices, Middle anchor pulling device, rear anchor pulling device, flatbed truck, pushing jack and pipe cable telescopic bearing system, the front end of the front anchor pulling device is equipped with a forward pushing jack, and the rear end is connected with the flatbed car through a rear pushing jack. The two ends of the device are connected with the flatbed truck through the push jack, the front end of the rear anchor pulling device is connected with the flatbed truck through the push jack, and the rear end is connected with the pipe cable telescopic bearing system through the connecting rod. The utility model is highly integrated with functions such as train self-movement, walking deviation adjustment, pipe and cable self-movement, etc. It can walk and self-move under the ±25° slope of the roadway along the channel, effectively prevent equipment from slipping, and ensure safe work in the roadway with a large slope.
Description
技术领域 technical field
本实用新型属于煤矿井下辅助运输设备的设计与制造技术领域,具体涉及一种大坡度顺槽迈步自移设备列车。 The utility model belongs to the technical field of design and manufacture of underground auxiliary transportation equipment in coal mines, and in particular relates to a large-slope self-moving equipment train along a trough.
背景技术 Background technique
矿井目前使用的大多是传统有轨绞车钢丝绳牵引的设备列车,其在大坡度坡道上移动时存在列车自滑移现象,钢丝绳极易断裂,造成跑车,发生事故,整体稳定性差,相应运输难,劳动强度大,安全系数低,是国内外煤矿企业公认的难点。 Most of the equipment trains currently used in mines are equipment trains pulled by traditional rail winches and steel wire ropes. When they move on large slopes, there is a phenomenon of self-slipping of the trains. The wire ropes are easily broken, causing sports cars and accidents. High labor intensity and low safety factor are recognized difficulties of domestic and foreign coal mining enterprises.
发明内容 Contents of the invention
本实用新型为解决煤矿井下大坡度顺槽巷道的运输问题,提供了一种大坡度顺槽迈步自移设备列车,该自移设备列车能够在顺槽巷道±25°坡度下拉移。 In order to solve the transportation problem of the large-slope tunnel roadway under the coal mine, the utility model provides a large-slope self-moving equipment train along the tunnel. The self-moving equipment train can move down the ±25° slope of the tunnel roadway.
本实用新型采用的技术方案如下: The technical scheme that the utility model adopts is as follows:
一种大坡度顺槽迈步自移设备列车,包括锚固拉移装置、平板车、推移千斤顶、锚固拉移装置导轨、平板车导轨和管缆伸缩承载系统,所述锚固拉移装置架设在锚固拉移装置导轨上,所述平板车通过平板车提升装置架设在平板车导轨上,相邻两平板车通过万向十字连接头连接,所述锚固拉移装置包括前锚固拉移装置、中锚固拉移装置和后锚固拉移装置,前锚固拉移装置的前端设置有前推移千斤顶,前推移千斤顶与锚固拉移装置导轨相连,前锚固拉移装置的后端通过后推移千斤顶与平板车相连,中锚固拉移装置的前后两端分别通过推移千斤顶与平板车相连,后锚固拉移装置的前端通过推移千斤顶与平板车相连,后端通过连接杆与管缆伸缩承载系统相连。 A large-slope self-moving equipment train with steps along the trough, including an anchor pulling device, a flatbed car, a push jack, an anchor pulling device guide rail, a flatbed truck guide rail, and a pipe cable telescopic bearing system, and the anchor pulling device is erected on the anchor pulling device On the guide rail, the flatbed truck is erected on the flatbed truck guide rail through the flatbed truck lifting device, and two adjacent flatbed trucks are connected by a universal cross joint. The anchor pulling device includes a front anchor pulling device, a middle anchor pulling device and a rear anchor pulling device. The front end of the front anchor pulling device is equipped with a forward pushing jack, which is connected with the guide rail of the anchor pulling device, and the rear end of the front anchor pulling device is connected with the flatbed car through the rear pushing jack, and the front and rear of the middle anchor pulling device The two ends are respectively connected with the flatbed truck through the push jack, the front end of the rear anchorage pulling device is connected with the flatbed cart through the push jack, and the rear end is connected with the pipe cable telescopic bearing system through the connecting rod.
前锚固拉移装置的前端设置有一个前推移千斤顶,前锚固拉移装置的后端与平板车之间设置有两个后推移千斤顶,中锚固拉移装置的前后两端分别与平板车之间设置有两个推移千斤顶,后锚固拉移装置的前端与平板车之间设置有两个推移千斤顶。 The front end of the front anchor pulling device is provided with a forward pushing jack, and two rear moving jacks are arranged between the rear end of the front anchor pulling device and the flatbed car, and the front and rear ends of the middle anchor pulling device are respectively arranged between the flat car. Two push jacks are provided with two push jacks between the front end of the rear anchor pulling device and the flatbed car.
所述前锚固拉移装置包括调偏机构、提升装置、底座、立柱、平衡千斤顶、前连杆、后连杆、掩护梁和顶梁,所述前连杆、后连杆的一端分别与底座的一端铰接,另一端分别与掩护梁的一端铰接,掩护梁的另一端与顶梁铰接,平衡千斤顶的两端分别与掩护梁和顶梁铰接,立柱的两端分别与底座的另一端和顶梁铰接,底座前后的两侧各设置有一个提升装置,调偏装置铰接在底座的前后两端。 The front anchor pulling device includes a deviation adjustment mechanism, a lifting device, a base, a column, a balance jack, a front connecting rod, a rear connecting rod, a cover beam and a top beam, and one end of the front connecting rod and the rear connecting rod are connected to the base respectively. One end of the jack is hinged, the other end is hinged with one end of the cover beam, the other end of the cover beam is hinged with the top beam, the two ends of the balance jack are hinged with the cover beam and the top beam respectively, and the two ends of the column are respectively connected with the other end of the base and the top beam. The beams are hinged, and the front and rear sides of the base are respectively equipped with a lifting device, and the deviation adjusting device is hinged at the front and rear ends of the base.
中锚固拉移装置和后锚固拉移装置包括提升装置、底座、立柱、平衡千斤顶、前连杆、后连杆、掩护梁和顶梁,所述前连杆、后连杆的一端分别与底座的一端铰接,另一端分别与掩护梁的一端铰接,掩护梁的另一端与顶梁铰接,平衡千斤顶的两端分别与掩护梁和顶梁铰接,立柱的两端分别与底座的另一端和顶梁铰接,底座前后的两侧各设置有一个提升装置。 The middle anchor pulling device and the rear anchor pulling device include a lifting device, a base, a column, a balance jack, a front connecting rod, a rear connecting rod, a cover beam and a top beam, and one end of the front connecting rod and the rear connecting rod are connected to the base respectively. One end of the jack is hinged, the other end is hinged with one end of the cover beam, the other end of the cover beam is hinged with the top beam, the two ends of the balance jack are hinged with the cover beam and the top beam respectively, and the two ends of the column are respectively connected with the other end of the base and the top beam. The beams are hinged, and a lifting device is provided on the front and rear sides of the base.
所述提升装置包括提升臂、下连接座、压轮、提升油缸和提升销,提升臂下端和下连接座通过销轴连接,压轮和提升销设置在下连接座内部的前后两端,压轮设置在提升销的上方,锚固拉移装置导轨的上部设置在前后两端的压轮与提升销之间。 The lifting device includes a lifting arm, a lower connecting seat, a pressure roller, a lifting cylinder and a lifting pin. The lower end of the lifting arm and the lower connecting seat are connected by a pin shaft. It is arranged above the lifting pin, and the upper part of the guide rail of the anchor pulling device is arranged between the pressure rollers at the front and rear ends and the lifting pin.
所述调偏装置包括内滑轨、底座I、稳定座、调偏油缸、底座II、抬底油缸I和抬底油缸II,底座I和底座II可滑动连接于稳定座上,调偏油缸设置在底座I和底座II之间,调偏油缸的一端与底座II铰接,另一端与稳定座铰接,底座I与抬底油缸I铰接,底座II与抬底油缸II铰接,内滑轨分别与抬底油缸I、抬底油缸II和底座I、底座II通过销轴连接。 The deviation adjustment device includes an inner slide rail, a base I, a stable seat, a deviation adjustment oil cylinder, a base II, a bottom lifting oil cylinder I and a bottom lifting oil cylinder II, the base I and the base II are slidably connected to the stability seat, and the deviation adjustment oil cylinder is set Between the base I and the base II, one end of the deflection adjustment cylinder is hinged to the base II, the other end is hinged to the stable seat, the base I is hinged to the bottom lifting cylinder I, the base II is hinged to the bottom lifting cylinder II, and the inner slide rails are respectively connected to the lifting cylinder. The bottom oil cylinder I, the bottom lifting oil cylinder II are connected with the base I and the base II through pin shafts.
所述管缆伸缩承载系统包括若干组相互连接的承载车、伸缩套筒悬臂梁、轨道、撑顶立柱、管缆托架和步进自移装置,撑顶立柱和伸缩套筒悬臂梁布置于承载车上,每台承载车上至少布置有一组伸缩套筒悬臂梁,伸缩套筒悬臂梁上吊挂有轨道,轨道上安装有沿轨道滑动的步进自移装置和用于铺挂电缆的管缆托架,步进自移装置安装在管缆托架的后方,与末端管缆托架通过销轴铰接,所述步进自移装置包括两台弹簧刹车装置和一个推移油缸,两弹簧刹车装置通过推移油缸连接。 The telescopic bearing system of the umbilical cable includes several groups of interconnected load-carrying vehicles, telescopic sleeve cantilever beams, rails, support columns, umbilical cable brackets and step-by-step self-moving devices. The support columns and the telescopic sleeve cantilever beams are arranged on On the carrying vehicle, at least one set of telescopic sleeve cantilever beams is arranged on each carrying vehicle. Rails are hung on the telescopic sleeve cantilever beams, and a stepping self-moving device sliding along the rails and pipes for laying and hanging cables are installed on the rails. The cable bracket, the step-by-step self-moving device is installed behind the umbilical cable bracket, and is hinged with the terminal umbilical cable bracket through a pin shaft. The step-by-step self-moving device includes two spring brake devices and a push cylinder, and two spring brakes The device is connected by a push cylinder.
所述弹簧刹车装置包括行走轮、制动压块、弹簧和制动油缸,所述弹簧套在制动油缸外,制动油缸的两端分别通过侧臂板连接制动压块,弹簧刹车装置通过行走轮滑动安装于轨道上。 The spring brake device includes a traveling wheel, a brake pressure block, a spring and a brake oil cylinder. The spring is sleeved outside the brake oil cylinder. Slidingly installed on the track through the traveling wheels.
每台承载车上布置有两组伸缩套筒悬臂梁,两伸缩套筒悬臂梁分别分布在承载车的前后两端。 Two sets of telescopic sleeve cantilever beams are arranged on each carrying vehicle, and the two telescopic sleeve cantilever beams are respectively distributed at the front and rear ends of the carrying vehicle.
所述伸缩套筒悬臂梁包括竖直设置的伸缩套筒以及伸缩套筒顶部水平设置的悬臂梁,所述的伸缩套筒上设置有销轴孔,销轴孔内设置有用于调节悬臂梁高度的限位销轴。 The telescopic sleeve cantilever beam includes a vertically arranged telescopic sleeve and a horizontally arranged cantilever beam on the top of the telescopic sleeve. The telescopic sleeve is provided with a pin hole, and a pin hole for adjusting the height of the cantilever beam is arranged in the pin hole. limit pin shaft.
本实用新型的有益效果:本实用新型与背景技术相比有明显的先进性,高度集成列车配有专用轨道和提升装置,具有自移、行走调偏、管缆自移、防跑车、防掉道,防滑移等功能,解决了现有设备列车拉移时存在的辅助时间长,生产效率低,工人劳动强度大,存在安全隐患的问题,实现了设备列车在综采工作面的快速、安全推进,高效生产的目的,此设备列车能够在顺槽巷道±25°坡度下迈步自移,有效防止设备滑移,保障在大坡度,大倾角的巷道内安全工作。由推移千斤顶拉移设备列车,防止因钢丝绳断裂引起的跑车事故,同时对平板车起到稳固的作用;锚固拉移装置顶梁摩擦力大,能够保证设备列车在大坡道上的安全隐患。 Beneficial effects of the utility model: Compared with the background technology, the utility model has obvious advancement. The highly integrated train is equipped with a special track and a lifting device, which has the functions of self-moving, walking deviation adjustment, pipe cable self-moving, anti-car, anti-fall It solves the problems of long auxiliary time, low production efficiency, high labor intensity of workers and potential safety hazards when the existing equipment train is pulled and moved, and realizes the rapid and safe operation of the equipment train on the fully mechanized mining face. For the purpose of advancing and efficient production, this equipment train can move automatically under the ±25° slope of the tunnel roadway, effectively preventing equipment from slipping, and ensuring safe work in roadways with large slopes and large inclination angles. The equipment train is pulled by the pushing jack to prevent the sports car accident caused by the breakage of the wire rope, and at the same time play a stable role in the flatbed; the anchor pull device has a large friction force on the top beam, which can ensure the safety hazard of the equipment train on the large ramp.
附图说明 Description of drawings
图1为本实用新型的结构示意图; Fig. 1 is the structural representation of the utility model;
图2 为图1中I部放大图; Fig. 2 is the enlarged view of part I in Fig. 1;
图3 为图1中II部放大图; Fig. 3 is the enlarged view of part II in Fig. 1;
图4 为图1中III放大图; Fig. 4 is the enlarged view of III in Fig. 1;
图5为提升装置主视图; Figure 5 is a front view of the lifting device;
图6为提升装置侧视图; Figure 6 is a side view of the lifting device;
图7为调偏装置主视图; Figure 7 is a front view of the deviation adjustment device;
图8为调偏装置侧视图; Figure 8 is a side view of the deviation adjustment device;
图9为管缆伸缩承载系统的示意图; Fig. 9 is a schematic diagram of the telescoping bearing system of the umbilical cable;
图10为步进自移装置布置的主视图; Figure 10 is a front view of the arrangement of the stepping self-moving device;
图11为步进自移装置的侧视图; Figure 11 is a side view of the stepping self-moving device;
图12为弹簧刹车装置的主视图; Fig. 12 is the front view of spring braking device;
图13为弹簧刹车装置的侧视图; Figure 13 is a side view of the spring brake device;
图中:1-前推移千斤顶、2-前锚固拉移装置、3-锚固拉移装置导轨、4-后推移千斤顶、5-平板车、6-平板车导轨、7-中锚固拉移装置、8-后锚固拉移装置、9-管缆伸缩承载系统、10-调偏机构、 11- 提升装置、12-立柱、13-底座、14- 前连杆、15-后连杆、16-掩护梁、17-平板车提升装置、18-平衡千斤顶、19-顶梁、20-连接杆、21-提升臂、22-下连接座、23-压轮、24-提升油缸、25-提升销、26-内滑轨、27-底座I、28-稳定座、29-调偏油缸、30-底座II、31-抬底油缸I、32-抬底油缸II、33-承载车、34-伸缩套筒悬臂梁、35-轨道、36-弹簧刹车装置、37-推移油缸、38-管缆托架、39-撑顶立柱、40-制动压块、41-弹簧、42-制动油缸、43-行走轮、44-销轴孔。 In the figure: 1- front pushing jack, 2- front anchor pulling device, 3- guide rail of anchor pulling device, 4- rear pushing jack, 5- flatbed truck, 6- flatbed truck guide rail, 7- middle anchor pulling device, 8- Rear anchor pulling device, 9-pipe cable telescopic bearing system, 10-deflection adjustment mechanism, 11-lifting device, 12-column, 13-base, 14-front connecting rod, 15-rear connecting rod, 16-covering beam, 17-Platform car lifting device, 18-Balance jack, 19-Top beam, 20-Connecting rod, 21-Lifting arm, 22-Lower connecting seat, 23-Press wheel, 24-Lifting cylinder, 25-Lifting pin, 26-Inner Slide rail, 27-base I, 28-stabilizing seat, 29-alignment cylinder, 30-base II, 31-bottom lifting cylinder I, 32-bottom lifting cylinder II, 33-carrying vehicle, 34-telescopic sleeve cantilever beam , 35-track, 36-spring brake device, 37-push cylinder, 38-pipe cable bracket, 39-support column, 40-brake pressure block, 41-spring, 42-brake cylinder, 43-travel wheel , 44- pin hole.
具体实施方式 Detailed ways
如图1所示,一种大坡度顺槽迈步自移设备列车,包括锚固拉移装置、平板车5、推移千斤顶、锚固拉移装置导轨3、平板车导轨6和管缆伸缩承载系统9,所述锚固拉移装置架设在锚固拉移装置导轨3上,所述平板车5通过平板车提升装置17架设在平板车导轨6上,相邻两平板车5通过万向十字连接头连接以适应大坡度巷道工作条件。所述锚固拉移装置包括前锚固拉移装置2、中锚固拉移装置7和后锚固拉移装置8,前锚固拉移装置2的前端设置有前推移千斤顶1,前推移千斤顶1与锚固拉移装置导轨3相连,前锚固拉移装置2的后端通过后推移千斤顶4与平板车5相连,中锚固拉移装置7的前后两端分别通过推移千斤顶与平板车5相连,后锚固拉移装置8的前端通过推移千斤顶与平板车5相连,后端通过连接杆20与管缆伸缩承载系统9相连。 As shown in Figure 1, a large-slope self-moving equipment train with steps along the trough includes an anchor pulling device, a flat car 5, a push jack, an anchor pulling device guide rail 3, a flat car guide rail 6, and a cable telescopic bearing system 9. The anchoring pulling device is erected on the guide rail 3 of the anchoring pulling device, and the flatbed car 5 is erected on the flatbed truck guide rail 6 through the flatbed truck lifting device 17, and two adjacent flatbed cars 5 are connected by universal cross joints to adapt to the working conditions of the large-slope roadway. Described anchor pulling device comprises front anchor pulling device 2, middle anchor pulling device 7 and rear anchor pulling device 8, and the front end of front anchor pulling device 2 is provided with forward moving jack 1, and forward moving jack 1 is connected with anchor pulling device 8. The moving device guide rail 3 is connected, the rear end of the front anchor pulling device 2 is connected with the flat car 5 through the rear pushing jack 4, the front and rear ends of the middle anchor pulling device 7 are respectively connected with the flat car 5 through the pushing jack, and the rear anchor pulling device 8 The front end is connected to the flatbed truck 5 through the moving jack, and the rear end is connected to the telescopic bearing system 9 of the pipe cable through the connecting rod 20 .
为保证自移设备列车能够在顺槽巷道±25°坡度下拉移,前锚固拉移装置2的前端设置有一个前推移千斤顶1,前锚固拉移装置2的后端与平板车5之间设置有两个后推移千斤顶4,中锚固拉移装置7的前后两端分别与平板车5之间设置有两个推移千斤顶,后锚固拉移装置8的前端与平板车5之间设置有两个推移千斤顶。 In order to ensure that the self-moving equipment train can be moved under the slope of ±25° in the tunnel roadway, a forward moving jack 1 is arranged at the front end of the front anchor pulling device 2, and a jack 1 is arranged between the rear end of the front anchor pulling device 2 and the flatbed car 5 After two push jacks 4, two push jacks are arranged between the front and rear ends of the middle anchor pulling device 7 and the flatbed truck 5 respectively, and two push jacks are arranged between the front end of the rear anchor pulling device 8 and the flatbed cart 5.
如图2所示,所述前锚固拉移装置2包括调偏机构10、提升装置11、底座13、立柱12、平衡千斤顶18、前连杆14、后连杆15、掩护梁16和顶梁19,所述前连杆14、后连杆15的一端分别与底座13的一端铰接,另一端分别与掩护梁16的一端铰接,掩护梁16的另一端与顶梁19铰接,平衡千斤顶18的两端分别与掩护梁16和顶梁19铰接,立柱12的两端分别与底座13的另一端和顶梁19相连接,底座13前后的两侧各设置有一个提升装置11,调偏装置10铰接在底座13的前后两端。 As shown in Figure 2, the front anchor pulling device 2 includes a deflection adjustment mechanism 10, a lifting device 11, a base 13, a column 12, a balance jack 18, a front connecting rod 14, a rear connecting rod 15, a cover beam 16 and a top beam 19. One end of the front connecting rod 14 and the rear connecting rod 15 are respectively hinged with one end of the base 13, the other end is respectively hinged with one end of the cover beam 16, the other end of the cover beam 16 is hinged with the top beam 19, and the balance jack 18 The two ends are respectively hinged with the cover beam 16 and the top beam 19, and the two ends of the column 12 are respectively connected with the other end of the base 13 and the top beam 19, and the front and rear sides of the base 13 are respectively provided with a lifting device 11 and a deflection adjustment device 10 Hinged at the front and rear ends of the base 13.
如图3、4所示,中锚固拉移装置7和后锚固拉移装置8包括提升装置11、底座13、立柱12、平衡千斤顶18、前连杆14、后连杆15、掩护梁16和顶梁19,所述前连杆14、后连杆15的一端分别与底座13的一端铰接,另一端分别与掩护梁16的一端铰接,掩护梁16的另一端与顶梁19铰接,平衡千斤顶18的两端分别与掩护梁16和顶梁19铰接,立柱12的两端分别与底座13的另一端和顶梁19相连接,底座13的前后两侧各设置有一个提升装置11。为了减少顶梁19撑顶时对锚杆的破坏,所述顶梁19上方设计为中部开槽结构。 As shown in Figures 3 and 4, the middle anchor pulling device 7 and the rear anchor pulling device 8 include a lifting device 11, a base 13, a column 12, a balance jack 18, a front connecting rod 14, a rear connecting rod 15, a cover beam 16 and Top beam 19, one end of the front connecting rod 14 and the rear connecting rod 15 are respectively hinged with one end of the base 13, the other end is respectively hinged with one end of the cover beam 16, the other end of the cover beam 16 is hinged with the top beam 19, and the balance jack The two ends of 18 are hinged with cover beam 16 and top beam 19 respectively, and the two ends of column 12 are connected with the other end of base 13 and top beam 19 respectively, and the front and rear sides of base 13 are respectively provided with a lifting device 11. In order to reduce the damage to the anchor rod when the top beam 19 supports the top, the upper part of the top beam 19 is designed as a slotted structure in the middle.
如图5、6所示,所述提升装置11包括提升臂21、下连接座22、压轮23、提升油缸24和提升销25,提升臂21下端和下连接座22通过销轴连接,压轮23和提升销25设置在下连接座22内部的前后两端,压轮23设置在提升销25的上方,锚固拉移装置导轨3的上部设置在前后两端的压轮23与提升销25之间,使得锚固拉移装置导轨3通过提升销25安装在提升装置11上。 As shown in Figures 5 and 6, the lifting device 11 includes a lifting arm 21, a lower connecting seat 22, a pressure roller 23, a lifting cylinder 24 and a lifting pin 25, and the lower end of the lifting arm 21 and the lower connecting seat 22 are connected by a pin shaft. The wheels 23 and the lifting pins 25 are arranged at the front and rear ends of the lower connection seat 22, the pressure rollers 23 are arranged above the lifting pins 25, and the upper part of the guide rail 3 of the anchoring and pulling device is arranged between the pressure wheels 23 and the lifting pins 25 at the front and rear ends. , so that the guide rail 3 of the anchor pulling device is installed on the lifting device 11 through the lifting pin 25 .
如图7、8所示,所述调偏装置10包括内滑轨26、底座I27、稳定座28、调偏油缸29、底座II30、抬底油缸I31和抬底油缸II32,底座I27和底座Ⅱ30可滑动连接于稳定座28上,调偏油缸29设置在底座I27和底座II30之间,调偏油缸29的一端与底座II30铰接,另一端与稳定座28铰接,底座I27与抬底油缸I31铰接,底座II30与抬底油缸II32铰接,内滑轨26分别与抬底油缸I31、抬底油缸II32和底座I27、底座II30通过销轴连接。 As shown in Figures 7 and 8, the deviation adjustment device 10 includes an inner slide rail 26, a base I27, a stable seat 28, a deviation adjustment cylinder 29, a base II30, a bottom lift cylinder I31 and a bottom lift cylinder II32, a base I27 and a base II30 It can be slidably connected to the stable seat 28, and the deviation adjustment oil cylinder 29 is arranged between the base I27 and the base II30. One end of the deviation adjustment oil cylinder 29 is hinged to the base II30, the other end is hinged to the stability seat 28, and the base I27 is hinged to the bottom lift cylinder I31. , the base II30 is hinged with the bottom lifting oil cylinder II32, and the inner slide rail 26 is respectively connected with the bottom lifting oil cylinder I31, the bottom lifting oil cylinder II32 and the base I27, and the base II30 through pin shafts.
如图9所示,所述管缆伸缩承载系统9包括若干组相互连接的承载车33、伸缩套筒悬臂梁34、轨道35、撑顶立柱39、管缆托架38和步进自移装置,相邻两台承载车33通过连接杆20铰接。承载车33通过连接杆20与后锚固拉移装置8相连,形成一体结构,使得整套管缆伸缩承载系统9可以随大坡度顺槽迈步自移设备列车整体移动。撑顶立柱39和伸缩套筒悬臂梁34布置于承载车33上,工作时为了有效保证系统的稳定性,每4台承载车33分布1根撑顶立柱39,分布时端头和端尾的承载车33上各布置一根撑顶立柱39,中间每间隔3台承载车33布置1根撑顶立柱39,每台承载车33上布置有两组组伸缩套筒悬臂梁34,两伸缩套筒悬臂梁34分别分布在承载车33的前后两端,所述伸缩套筒悬臂梁34包括竖直设置的伸缩套筒以及伸缩套筒顶部水平设置的悬臂梁,所述的伸缩套筒上设置有销轴孔44,销轴孔44内设置有用于调节悬臂梁高度的限位销轴,伸缩套筒悬臂梁34通过限位销轴可以根据巷道情况自行调节系统高度。伸缩套筒悬臂梁34上吊挂有轨道35,轨道35上安装有可沿轨道35滑动的步进自移装置和用于铺挂电缆的管缆托架38,步进自移装置安装在管缆托架38的后方,与末端管缆托架38通过销轴铰接,如图10所示,所述步进自移装置包括两台弹簧刹车装置36和一个推移油缸37,两弹簧刹车装置36通过推移油缸37连接。 As shown in Figure 9, the umbilical cable telescopic bearing system 9 includes several groups of interconnected bearing vehicles 33, telescopic sleeve cantilever beams 34, rails 35, supporting columns 39, umbilical cable brackets 38 and step-by-step self-moving devices , two adjacent load carriers 33 are articulated through the connecting rod 20 . The carrying vehicle 33 is connected with the rear anchoring and pulling device 8 through the connecting rod 20 to form an integrated structure, so that the whole set of pipe and cable telescopic carrying system 9 can move as a whole with the self-moving equipment train moving along the groove with a large slope. The support column 39 and the telescopic sleeve cantilever beam 34 are arranged on the carrying vehicle 33. In order to effectively ensure the stability of the system during work, one support column 39 is distributed for every 4 carrying vehicles 33. A supporting column 39 is respectively arranged on the carrying vehicles 33, and a supporting column 39 is arranged at intervals of 3 carrying vehicles 33 in the middle. Two groups of telescopic sleeve cantilever beams 34 are arranged on each carrying vehicle 33, two telescopic sleeves Tube cantilever beams 34 are respectively distributed at the front and rear ends of the carrying vehicle 33. The telescopic sleeve cantilever beams 34 include a vertically arranged telescopic sleeve and a horizontally arranged cantilever beam on the top of the telescopic sleeve. There is a pin hole 44, and a limit pin for adjusting the height of the cantilever beam is arranged in the pin hole 44, and the telescopic sleeve cantilever beam 34 can adjust the system height by itself according to the roadway conditions through the limit pin. A track 35 is hung on the cantilever beam 34 of the telescopic sleeve, and a stepping self-moving device that can slide along the track 35 and a tube cable bracket 38 for laying and hanging cables are installed on the track 35, and the stepping self-moving device is installed on the tube cable The rear of the bracket 38 is hinged with the terminal cable bracket 38 through a pin shaft, as shown in Figure 10, the stepping self-moving device includes two spring brake devices 36 and a push cylinder 37, and the two spring brake devices 36 pass through Move over oil cylinder 37 and connect.
如图11、12、13所示,所述弹簧刹车装置37包括行走轮43、制动压块40、弹簧41和制动油缸42,所述弹簧41套在制动油缸42外,制动油缸42的两端分别通过侧臂板连接制动压块40,侧臂板的两端分别与制动压块40和制动油缸42铰接,弹簧刹车装置36通过行走轮43滑动安装于轨道35上。 As shown in Figures 11, 12, and 13, the spring brake device 37 includes a road wheel 43, a brake pressure block 40, a spring 41 and a brake cylinder 42, and the spring 41 is set outside the brake cylinder 42, and the brake cylinder The two ends of 42 are respectively connected to the brake pressure block 40 through the side arm plate, and the two ends of the side arm plate are respectively hinged with the brake pressure block 40 and the brake oil cylinder 42, and the spring brake device 36 is slidably installed on the track 35 through the traveling wheel 43 .
本实用新型的自移设备列车自移的工作过程:首先前锚固拉移装置2的立柱升起,顶梁19接顶,底座13落地,形成稳固的锚固点,提升装置11将锚固拉移装置导轨3升起,锚固拉移装置导轨3由前推移千斤顶1拉动前移一个步距,随后提升装置11将锚固拉移装置导轨3压在地面上,前锚固拉移装置2立柱降下,后推移千斤顶4推移前锚固拉移装置2前移,移动后前锚固拉移装置2的立柱再次升起,顶梁接顶,中锚固拉移装置7重复前锚固拉移装置2的动作,中锚固拉移装置的立柱升起后,后锚固拉移装置8重复中锚固拉移装置7的动作,同时管缆伸缩承载系统9通过连接杆20跟随后锚固拉移装置8前移,后锚固拉移装置8立柱重新升起,顶梁接顶,底座落地后,推移千斤顶动作,将平板车5前移一个步距,从而完成大坡度顺槽迈步自移设备列车的一个步距循环。 The working process of the self-moving equipment train self-moving of the utility model: first, the upright column of the front anchoring pulling device 2 rises, the top beam 19 is connected to the top, and the base 13 falls to the ground to form a stable anchor point, and the lifting device 11 lifts the anchoring pulling device The guide rail 3 rises, and the guide rail 3 of the anchor pulling device is pulled forward by the front pushing jack 1 to move forward by one step, and then the lifting device 11 presses the guide rail 3 of the anchor pulling device on the ground, and the front column of the anchor pulling device 2 is lowered, and then pushed back The front anchor pulling device 2 is moved forward by the jack 4, and the column of the front anchor pulling device 2 rises again after the movement, the top beam is connected to the top, and the middle anchor pulling device 7 repeats the action of the front anchor pulling device 2, and the middle anchor pulls After the column of the moving device is raised, the rear anchor pulling device 8 repeats the action of the middle anchor pulling device 7, and at the same time, the pipe cable telescopic bearing system 9 moves forward following the rear anchor pulling device 8 through the connecting rod 20, and the rear anchor pulling device 8 moves forward. 8. The column is raised again, the top beam is connected to the top, and after the base is on the ground, the jack is moved to move the flatbed truck 5 forward by one step, thereby completing one step cycle of the self-moving equipment train with a large slope along the trough.
管缆伸缩承载系统中管缆伸缩的工作过程:工作时,为防止侧翻,撑顶立柱39接顶、承载车33接底,形成顶天立地结构,步进自移装置前进,管缆压缩;管缆伸缩承载系统整体移动时,撑顶立柱39缩回,承载车33随后锚固拉移装置8的前移而前进,同时控制步进自移装置反向移动,完成管缆拉伸,最终实现管缆伸缩过程的一个循环。 The working process of umbilical cable expansion and contraction in the umbilical cable telescopic bearing system: during work, in order to prevent rollover, the support column 39 is connected to the top, and the carrying vehicle 33 is connected to the bottom to form a sky-high structure. The step-by-step self-moving device advances and the umbilical cable is compressed; When the cable telescopic bearing system moves as a whole, the support column 39 is retracted, and the carrier vehicle 33 moves forward following the forward movement of the anchoring and pulling device 8. At the same time, it controls the stepping and self-moving device to move in reverse to complete the stretching of the pipe cable, and finally realize the pipe cable. A cycle of the cable stretching process.
调偏装置的工作过程:对锚固拉移装置进行调偏时,通过抬底油缸将前锚固拉移装置2升起脱离地面,通过调偏油缸29调节底座左右的相对距离,从而实现对锚固拉移装置的调偏,完成调偏后再降下抬底油缸,整个装置落地。 The working process of the deviation adjustment device: when adjusting the deviation of the anchor pulling device, the front anchor pulling device 2 is lifted off the ground through the lifting cylinder 29, and the relative distance between the left and right of the base is adjusted through the deviation adjustment oil cylinder 29, so as to realize the anchor pulling. The deviation adjustment of the shifting device, after the deviation adjustment is completed, the bottom lifting oil cylinder is lowered, and the whole device falls to the ground.
本实用新型高度集成列车自移、行走调偏、管缆自移、防跑车、防掉道,防滑移等功能,解决了现有设备列车拉移时存在的辅助时间长,生产效率低,工人劳动强度大,存在安全隐患的问题,实现了设备列车在综采工作面的快速、安全推进,高效生产的目的,此设备列车能够在顺槽巷道±25°坡度下迈步自移,有效防止设备滑移,保障在大坡度,大倾角的巷道内安全工作。 The utility model is highly integrated with functions such as train self-movement, walking deviation adjustment, pipe cable self-movement, anti-car, anti-fall, anti-slip and other functions, which solves the problems of long auxiliary time, low production efficiency and workers The labor intensity is high, and there are potential safety hazards. It realizes the rapid and safe advancement of the equipment train on the fully mechanized mining face, and the purpose of efficient production. Slip, to ensure safe work in roadways with large slopes and large inclinations.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104791003A (en) * | 2015-04-16 | 2015-07-22 | 中国煤炭科工集团太原研究院有限公司 | Big-gradient crossheading step-forward self-moving equipment train |
CN113682326A (en) * | 2021-03-29 | 2021-11-23 | 鄂尔多斯市智博机械制造有限责任公司 | Mine tunnel slide rail motor car |
CN114162152A (en) * | 2021-11-03 | 2022-03-11 | 山东瑞迈凯机电股份有限公司 | Continuous walking type mining equipment train |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104791003A (en) * | 2015-04-16 | 2015-07-22 | 中国煤炭科工集团太原研究院有限公司 | Big-gradient crossheading step-forward self-moving equipment train |
CN113682326A (en) * | 2021-03-29 | 2021-11-23 | 鄂尔多斯市智博机械制造有限责任公司 | Mine tunnel slide rail motor car |
CN113682326B (en) * | 2021-03-29 | 2024-06-07 | 鄂尔多斯市智博机械制造有限责任公司 | Mine tunnel slide rail moving vehicle |
CN114162152A (en) * | 2021-11-03 | 2022-03-11 | 山东瑞迈凯机电股份有限公司 | Continuous walking type mining equipment train |
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