CN204603295U - A kind of torpedo ladle lining monitoring device - Google Patents
A kind of torpedo ladle lining monitoring device Download PDFInfo
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- CN204603295U CN204603295U CN201520345068.3U CN201520345068U CN204603295U CN 204603295 U CN204603295 U CN 204603295U CN 201520345068 U CN201520345068 U CN 201520345068U CN 204603295 U CN204603295 U CN 204603295U
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- torpedo
- module
- ladle lining
- torpedo ladle
- monitoring device
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Abstract
The utility model discloses a kind of torpedo ladle lining monitoring device, body will be arranged on the camera probe of its end, stretch in torpedo hot-metal bottle, torpedo ladle lining is taken, the image of shooting is transferred to video processor through described photoelectrical coupler, forms video image and monitors in torpedo hot-metal bottle for operating personnel.Like this, directly perceived, clearly can monitor torpedo ladle lining melting loss situation, can Timeliness coverage torpedo ladle lining refractory material occur peel off, the symptom such as disconnected brick, cracking, depression, effectively can stop the major industrial accident causing leaking tank because the error of torpedo ladle lining refractory material melting loss condition adjudgement.
Description
Technical field
The utility model relates to fish torpedo ladle monitoring field, especially a kind of torpedo ladle lining monitoring device.
Background technology
In recent years, the fast development that steel and iron industry blast furnace, converter are maximized is had higher requirement to the capacity of Molten Iron Transportation container and heat-insulating property.Torpedo hot-metal bottle is large with its appearance iron, thermal loss is few, the bricking life-span long and be used widely.But because its refractory lining cannot be observed comprehensively during some iron and steel enterprises use torpedo hot-metal bottle, only to the observation of torpedo hot-metal bottle tank port area, wherein torpedo hot-metal bottle vault, cone, headwall all cannot be observed.Can only adopt at present and measure torpedo hot-metal bottle tare weight, melting loss situation that tank skin temperature judges its refractory lining, its liner monitoring determination methods accuracy is lower, domestic steel plant happen occasionally and leak the pernicious production accident of tank, directly have influence on the safe handling of torpedo hot-metal bottle.
Utility model content
In order to overcome above-mentioned deficiency of the prior art, the purpose of this utility model is, provides a kind of torpedo ladle lining monitoring device, have not by high-temperature operation environmental constraints, easy to operate, monitoring result accurate reliability, improves the safe handling of hot-metal bottle.
For reaching this object, the utility model comprises: camera system, the imaging system be connected with described camera system and cooling body;
Described imaging system comprises: described imaging system comprises: display screen and the picture signal for described camera system being taken are converted into the video processor of display screen display;
Described camera system comprises: the body of hollow structure, be arranged on described tubular body electrical conduction device, be arranged on the camera probe of described body end and be arranged on the interior lights electric coupler of described body; Described photoelectrical coupler is electrically connected with described camera probe and described video processor respectively by described electrical conduction device, and the image taken for making described camera probe is transferred to described video processor through described photoelectrical coupler;
Described cooling body comprises: for generation of cold Jie's generating means of cooling medium and the cold Jie's transmitting device for transmitting cooling medium; Described cold Jie's transmitting device is communicated with described body, cools described camera system for making cooling medium.
Preferably, described camera probe at the setting position of described body end for become 70 ° of angles to arrange with described body central line.
Preferably, described body is also provided with universal joint, the power transmission shaft be connected with described universal joint and the first drive unit;
Described first drive unit drives the rotation of 360 °, described universal joint by described power transmission shaft, for making described universal joint drive described body around the rotation of 360 °, body central line, and makes described camera probe 360 ° of rotary takings.
Preferably, also comprise: bracing frame;
Described camera system and described imaging system are placed on support frame as described above, and support frame as described above is used for described camera system and described imaging system to be fixed on torpedo hot-metal bottle mouth edge;
The driving member that support frame as described above is provided with the second drive unit and is connected with described body;
Described second drive unit drives described driving member, makes described body flexible in torpedo hot-metal bottle;
Universal wheel is provided with bottom support frame as described above.
Preferably, described camera system also comprises: illuminating lamp;
Described illuminating lamp is arranged on described body end, and near described camera probe position, for when described camera probe is taken, provides illumination.
Preferably, described body end is provided with the retainer ring for fixing described camera probe;
Described retainer ring is provided with mounting groove, and described camera probe is placed in described mounting groove, and the ring wall of described retainer ring is provided with the pin-and-hole running through described installation cell wall, and described pin-and-hole is used for by coordinating with bearing pin, makes described camera probe be fixed in described mounting groove;
The neighboring of described retainer ring is distributed with multiple exhaust hole, and described exhaust hole is communicated with the hollow structure of described body.
Preferably, described cooling medium adopts compressed nitrogen;
Described electrical conduction device adopts high temperature resistant cable;
Described body adopts high temperature resistant steel pipe.
Preferably, described imaging system also comprises: wireless sending module, memory module, control module;
Described memory module is for storing the video image of shooting;
Described wireless sending module is electrically connected with described control module, and described wireless sending module is used under the control of described control module, by the video image of shooting by being wirelessly transmitted to host computer.
Preferably, described camera probe comprises: picture shooting module;
Described imaging system also comprises: color-identifying module, multilevel iudge module;
Described picture shooting module is for taking the pictorial information of torpedo ladle lining;
Described color-identifying module is used for the liner color in criterion of identification torpedo ladle lining image and identifies the liner color of torpedo hot-metal bottle of described picture shooting module photograph;
Described multilevel iudge module is used for carrying out identification multilevel iudge to the liner color of the torpedo hot-metal bottle of the liner color in standard torpedo ladle lining image and shooting and whether meets standard.
Preferably, described imaging system also comprises: presetting module;
Described presetting module for receiving standard torpedo ladle lining image, and transfers to color-identifying module.
As can be seen from the above technical solutions, the utility model has the following advantages:
Body will be arranged on the camera probe of its end, stretch in torpedo hot-metal bottle, torpedo ladle lining is taken, the image of shooting is transferred to video processor through described photoelectrical coupler, picture signal is converted into display screen display by video processor, in display screen display, form video image and monitor in torpedo hot-metal bottle for operating personnel.Like this, directly perceived, clearly can monitor torpedo ladle lining melting loss situation, can Timeliness coverage torpedo ladle lining refractory material occur peel off, the symptom such as disconnected brick, cracking, depression, effectively can stop the major industrial accident causing leaking tank because the error of torpedo ladle lining refractory material melting loss condition adjudgement.Monitoring device has not by high-temperature operation environmental constraints, and easy to operate, monitoring result accurate reliability, further increases the safe handling of hot-metal bottle.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical solution of the utility model, be briefly described to the accompanying drawing used required in description below, apparently, accompanying drawing in the following describes is only embodiments more of the present utility model, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the overall structure figure of torpedo ladle lining monitoring device embodiment;
Fig. 2 is camera probe and body end position structural representation;
Fig. 3 is the schematic diagram of torpedo ladle lining monitoring device embodiment;
Fig. 4 is the sectional view of retainer ring embodiment;
Fig. 5 is the top view of retainer ring embodiment.
Detailed description of the invention
For making utility model object of the present utility model, feature, advantage can be more obvious and understandable; specific embodiment and accompanying drawing will be used below; the technical scheme of the utility model protection is clearly and completely described; obviously; the embodiments described below are only the utility model part embodiments, and the embodiment of not all.Based on the embodiment in this patent, those of ordinary skill in the art are not making other embodiments all obtained under creative work prerequisite, all belong to the scope of this patent protection.
The present embodiment provides a kind of torpedo ladle lining monitoring device, refers to shown in Fig. 1 and Fig. 3, comprising: camera system, the imaging system 4 be connected with camera system and cooling body;
Imaging system 4 comprises: display screen and the picture signal for camera system being taken are converted into the video processor 23 of display screen display; Camera system comprises: the body 2 of hollow structure, be arranged on body 2 inside electrical conduction device, be arranged on the camera probe 1 of body 2 end and be arranged on the interior lights electric coupler 22 of body 2; Photoelectrical coupler 22 is electrically connected with camera probe 1 and video processor 23 respectively by electrical conduction device, and the image taken for making camera probe 1 is transferred to video processor 23 through photoelectrical coupler 22;
Cooling body comprises: for generation of cold Jie's generating means of cooling medium and the cold Jie's transmitting device for transmitting cooling medium; Cold Jie's transmitting device is communicated with body 2, cools camera system for making cooling medium.
In the present embodiment, cooling medium adopts compressed nitrogen; Nitrogen is non-flammable, also not combustion-supporting gas, adopts compressed nitrogen effectively can play cooling camera system and imaging system 4. electrical conduction device adopts high temperature resistant cable; Body 2 adopts high temperature resistant steel pipe.Camera probe 1 is provided with diathermic mirror.
It can thus be appreciated that, body will be arranged on the camera probe of its end, stretch in torpedo hot-metal bottle 10, torpedo hot-metal bottle 10 liner is taken, the image of shooting is transferred to video processor 23 through photoelectrical coupler 22, picture signal is converted into display screen display by video processor 23, in display screen display, forms video image and monitors in torpedo hot-metal bottle 10 for operating personnel.Like this, achieve torpedo hot-metal bottle 10 (>=1000 DEG C) under hot condition to monitor, directly perceived, clearly can monitor torpedo hot-metal bottle 10 liner melting loss situation, can Timeliness coverage torpedo hot-metal bottle 10 inner lining refractory occur peel off, the symptom such as disconnected brick, cracking, depression, effectively can stop the major industrial accident causing leaking tank because the error of torpedo hot-metal bottle 10 inner lining refractory melting loss condition adjudgement.Monitoring device has not by high-temperature operation environmental constraints, and easy to operate, monitoring result accurate reliability, further increases the safe handling of hot-metal bottle.
In the present embodiment, refer to shown in Fig. 2, the setting position of camera probe 1 in body 2 end is for become 70 ° of angles to arrange with body central line.Concrete, the center line of camera probe 1 becomes β angle with body central line, and β angle is 70 °.Like this, camera probe 1 stretches in torpedo hot-metal bottle 10, can expand shooting angle, increases coverage.
In order to improve the definition of shooting, camera system also comprises: illuminating lamp; Illuminating lamp is arranged on body 2 end, and near camera probe 1 position, for when camera probe 1 is taken, provides illumination.
In the present embodiment, body 2 is also provided with universal joint, the power transmission shaft be connected with universal joint and the first drive unit;
First drive unit drives the rotation of 360 °, universal joint by power transmission shaft, for making universal joint drive body 2 around the rotation of 360 °, body central line, and makes camera probe 360 ° of rotary takings.Like this, camera probe 1 can 360 ° of rotary takings in torpedo hot-metal bottle 10, and then increase coverage.
In the present embodiment, also comprise: bracing frame 3; Camera system and imaging system 4 are placed on bracing frame 3, and bracing frame 3 is for being fixed on torpedo hot-metal bottle 10 mouthfuls of edges by camera system and imaging system 4; The driving member that bracing frame 3 is provided with the second drive unit and is connected with body 2; Second drive unit drives driving member, makes body 2 flexible in torpedo hot-metal bottle 10; Universal wheel is provided with bottom bracing frame.
Be understandable that, by bracing frame 3, torpedo hot-metal bottle 10 liner monitoring device is set up on the ground, torpedo hot-metal bottle 10 mouthfuls is gone to side coil, camera system is sent in torpedo hot-metal bottle 10 by bracing frame 3, and drive driving member by the second drive unit, make body 2 flexible in torpedo hot-metal bottle 10, adjustment camera site.Be provided with universal wheel bottom bracing frame, bracing frame can move flexibly on the ground, is convenient to shooting.
In the present embodiment, refer to shown in Fig. 4 and Fig. 5, body 2 end is provided with the retainer ring 11 for fixing camera probe 1;
Retainer ring 11 is provided with mounting groove 14, camera probe 1 is placed in mounting groove 14, the ring wall of retainer ring 11 is provided with the pin-and-hole 13 running through mounting groove 14 wall, pin-and-hole 13 is for by coordinating with bearing pin, camera probe 1 is made to be fixed in mounting groove 14, the neighboring of retainer ring 11 is distributed with multiple exhaust hole 12, and exhaust hole 12 is communicated with the hollow structure of body 2.Sunshade cooling medium, be compressed nitrogen to be sprayed from exhaust hole 12 by body 2, camera probe 1 is cooled, and form gas curtain in camera probe 1 front end, reduce further the temperature of camera probe 1, and the effective time of camera probe 1 can be extended.
Imaging system 4 also comprises: wireless sending module 24, memory module 26, control module 25; Memory module 26 is for storing the video image of shooting; Wireless sending module 24 is electrically connected with control module 25, wireless sending module 24 is under the control of control module 25, by the video image of shooting by being wirelessly transmitted to host computer, convenient operation personnel recognize torpedo hot-metal bottle 10 liner situation in operating room, ensure the personal safety of operating personnel and testing staff.Here control module 25 can also be electrically connected with the first drive unit and the second drive unit, for making operating personnel and testing staff by control first drive unit and the second drive unit and then the camera site and the shooting angle that control camera system, operating personnel are made to be more convenient for regulating shooting.
In the present embodiment, camera probe 1 comprises: picture shooting module 31, certainly also comprises video capture module 21; Imaging system 4 also comprises: color-identifying module 32, multilevel iudge module 33; Picture shooting module 31 is for taking the pictorial information of torpedo hot-metal bottle 10 liner; Color-identifying module 32 is for the liner color in criterion of identification torpedo hot-metal bottle 10 liner image and the liner color identifying the torpedo hot-metal bottle 10 that picture shooting module 31 is taken; Multilevel iudge module 33 is carried out identification multilevel iudge for the liner color of the torpedo hot-metal bottle 10 to the liner color in standard torpedo hot-metal bottle 10 liner image and shooting and whether is met standard.
Be understandable that, picture shooting module 31 photographs the pictorial information of torpedo hot-metal bottle 10 liner, color-identifying module 32 carries out color-identifying to the pictorial information photographing torpedo hot-metal bottle 10 liner, and the liner color of the liner color in multilevel iudge module 33 pairs of standard torpedo hot-metal bottle 10 liner images and the torpedo hot-metal bottle 10 of shooting is carried out identification multilevel iudge and whether met standard.By whether meeting standard to contrast judgement torpedo hot-metal bottle 10 liner of color, operating personnel and testing staff can be indirectly assisted to understand the service condition of torpedo hot-metal bottle 10 liner like this.
Further imaging system 4 also comprises: presetting module 34; Presetting module 34 for receiving standard torpedo hot-metal bottle 10 liner image, and transfers to color-identifying module 32.Before multilevel iudge, standard torpedo hot-metal bottle 10 liner image is first transferred to color-identifying module 32 by presetting module 34 and carries out color-identifying by operating personnel and testing staff, and multilevel iudge module 33 compares judgement with the color of standard torpedo hot-metal bottle 10 liner image identification.
In this description, each embodiment adopts the mode of going forward one by one to describe, and what each embodiment stressed is the difference with other embodiments, identical similar portion reference mutually between each embodiment.
Term " first ", " second ", " the 3rd " " 4th " etc. (if existence) in description of the present utility model and claims and above-mentioned accompanying drawing are for distinguishing similar object, and need not be used for describing specific order or precedence.Should be appreciated that the data used like this can be exchanged in the appropriate case, so as embodiment of the present utility model described herein can with except here diagram or describe those except order implement.In addition, term " comprises " and " having " and their any distortion, and intention is to cover not exclusive comprising.
To the above-mentioned explanation of the disclosed embodiments, professional and technical personnel in the field are realized or uses the utility model.To be apparent for those skilled in the art to the multiple amendment of these embodiments, General Principle as defined herein when not departing from spirit or scope of the present utility model, can realize in other embodiments.Therefore, the utility model can not be restricted to these embodiments shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.
Claims (10)
1. a torpedo ladle lining monitoring device, is characterized in that, comprising: camera system, the imaging system be connected with described camera system and cooling body;
Described imaging system comprises: display screen and the picture signal for described camera system being taken are converted into the video processor of display screen display;
Described camera system comprises: the body of hollow structure, be arranged on described tubular body electrical conduction device, be arranged on the camera probe of described body end and be arranged on the interior lights electric coupler of described body; Described photoelectrical coupler is electrically connected with described camera probe and described video processor respectively by described electrical conduction device, and the image taken for making described camera probe is transferred to described video processor through described photoelectrical coupler;
Described cooling body comprises: for generation of cold Jie's generating means of cooling medium and the cold Jie's transmitting device for transmitting cooling medium; Described cold Jie's transmitting device is communicated with described body, cools described camera system for making cooling medium.
2. torpedo ladle lining monitoring device according to claim 1, is characterized in that:
The setting position of described camera probe in described body end is for become 70 ° of angles to arrange with described body central line.
3. torpedo ladle lining monitoring device according to claim 1, is characterized in that:
Described body is also provided with universal joint, the power transmission shaft be connected with described universal joint and the first drive unit;
Described first drive unit drives the rotation of 360 °, described universal joint by described power transmission shaft, for making described universal joint drive described body around the rotation of 360 °, body central line, and makes described camera probe 360 ° of rotary takings.
4. torpedo ladle lining monitoring device according to claim 1, is characterized in that:
Also comprise: bracing frame;
Described camera system and described imaging system are placed on support frame as described above, and support frame as described above is used for described camera system and described imaging system to be fixed on torpedo hot-metal bottle mouth edge;
The driving member that support frame as described above is provided with the second drive unit and is connected with described body;
Described second drive unit drives described driving member, makes described body flexible in torpedo hot-metal bottle;
Universal wheel is provided with bottom support frame as described above.
5. torpedo ladle lining monitoring device according to claim 1, is characterized in that:
Described camera system also comprises: illuminating lamp;
Described illuminating lamp is arranged on described body end, and near described camera probe position, for when described camera probe is taken, provides illumination.
6. torpedo ladle lining monitoring device according to claim 1, is characterized in that:
Described body end is provided with the retainer ring for fixing described camera probe;
Described retainer ring is provided with mounting groove, and described camera probe is placed in described mounting groove, and the ring wall of described retainer ring is provided with the pin-and-hole running through described installation cell wall, and described pin-and-hole is used for by coordinating with bearing pin, makes described camera probe be fixed in described mounting groove;
The neighboring of described retainer ring is distributed with multiple exhaust hole, and described exhaust hole is communicated with the hollow structure of described body.
7. torpedo ladle lining monitoring device according to claim 1, is characterized in that:
Described cooling medium adopts compressed nitrogen;
Described electrical conduction device adopts high temperature resistant cable;
Described body adopts high temperature resistant steel pipe.
8. torpedo ladle lining monitoring device according to claim 1, is characterized in that:
Described imaging system also comprises: wireless sending module, memory module, control module;
Described memory module is for storing the video image of shooting;
Described wireless sending module is electrically connected with described control module, and described wireless sending module is used under the control of described control module, and the video image of shooting is wirelessly transmitted to host computer.
9. torpedo ladle lining monitoring device according to claim 8, is characterized in that:
Described camera probe comprises: picture shooting module;
Described imaging system also comprises: color-identifying module, multilevel iudge module;
Described picture shooting module is for taking the pictorial information of torpedo ladle lining;
Described color-identifying module is used for the liner color in criterion of identification torpedo ladle lining image and identifies the liner color of torpedo hot-metal bottle of described picture shooting module photograph;
Described multilevel iudge module is used for carrying out identification multilevel iudge to the liner color of the torpedo hot-metal bottle of the liner color in standard torpedo ladle lining image and shooting and whether meets standard.
10. torpedo ladle lining monitoring device according to claim 9, is characterized in that:
Described imaging system also comprises: presetting module;
Described presetting module for receiving standard torpedo ladle lining image, and transfers to color-identifying module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520345068.3U CN204603295U (en) | 2015-05-26 | 2015-05-26 | A kind of torpedo ladle lining monitoring device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520345068.3U CN204603295U (en) | 2015-05-26 | 2015-05-26 | A kind of torpedo ladle lining monitoring device |
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| Publication Number | Publication Date |
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| CN204603295U true CN204603295U (en) | 2015-09-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520345068.3U Expired - Fee Related CN204603295U (en) | 2015-05-26 | 2015-05-26 | A kind of torpedo ladle lining monitoring device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104801700A (en) * | 2015-05-26 | 2015-07-29 | 山东钢铁股份有限公司 | Torpedo-type molten iron jar lining monitoring device |
-
2015
- 2015-05-26 CN CN201520345068.3U patent/CN204603295U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104801700A (en) * | 2015-05-26 | 2015-07-29 | 山东钢铁股份有限公司 | Torpedo-type molten iron jar lining monitoring device |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150902 Termination date: 20170526 |
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| CF01 | Termination of patent right due to non-payment of annual fee |