CN219083749U - Auxiliary ceramic repair welding monitoring system for industrial furnace - Google Patents

Auxiliary ceramic repair welding monitoring system for industrial furnace Download PDF

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Publication number
CN219083749U
CN219083749U CN202222268974.0U CN202222268974U CN219083749U CN 219083749 U CN219083749 U CN 219083749U CN 202222268974 U CN202222268974 U CN 202222268974U CN 219083749 U CN219083749 U CN 219083749U
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China
Prior art keywords
water
cooling
repair welding
monitoring system
welding monitoring
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CN202222268974.0U
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Chinese (zh)
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苏光辉
辜孔良
吴建仲
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Shanghai Jiehui Furnace New Technology Co ltd
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Shanghai Jiehui Furnace New Technology Co ltd
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Abstract

The utility model provides an auxiliary ceramic repair welding monitoring system for an industrial furnace, and belongs to the technical field of auxiliary ceramic repair welding monitoring systems. The utility model comprises a water-gas double-cooling endoscope, a screen divider, a remote monitor and a water-cooling short-range monitor, wherein the water-gas double-cooling endoscope is connected with the screen divider through a circuit, and the screen divider is respectively connected with the remote monitor and the water-cooling short-range monitor through the circuit.

Description

Auxiliary ceramic repair welding monitoring system for industrial furnace
Technical Field
The utility model relates to an auxiliary ceramic repair welding monitoring system of an industrial furnace, and belongs to the technical field of auxiliary ceramic repair welding monitoring systems.
Background
Glass melting furnaces, which are one type of industrial furnace, play a central role in glass production. Glass melters are typically constructed of a refractory body and a steel structural support that continues to operate for a period of time. In order to enable the glass melting furnace to smoothly reach the designed service life and further exceed the designed service life, the glass melting furnace needs to be timely and necessary hot maintenance in the running process. The thermal state maintenance method of the glass kiln is various, and through continuous development, ceramic repair welding becomes a thermal state maintenance method which is used more efficiently. Ceramic repair welding is a method for repairing the interior of a kiln, and a serviceman is required to observe the interior condition outside the kiln and perform repair welding operation, but due to the limitation of the structure of the kiln, many interior areas of the kiln cannot be directly observed by the serviceman.
Therefore, the auxiliary ceramic repair welding monitoring system which can observe and monitor the interior of the glass melting furnace, particularly the interior of the melting part main arch and the interior of the regenerator arch and guide maintenance personnel to repair and repair damaged areas on the inner surface of the arch has practical value.
Disclosure of Invention
In view of the above-mentioned drawbacks of the prior art, an object of the present utility model is to provide an auxiliary ceramic repair welding monitoring system for an industrial furnace, which is used for solving the problem of difficult maintenance caused by that many areas inside the kiln cannot be directly observed by maintenance staff due to the limitation of the kiln structure in the prior art.
To achieve the above and other related objects, the present utility model provides an industrial furnace auxiliary ceramic repair welding monitoring system comprising: the device comprises a water-air double-cooling endoscope, a screen divider, a remote monitor and a water-cooling short-range monitor, wherein the water-air double-cooling endoscope is connected with the screen divider through a circuit, and the screen divider is respectively connected with the remote monitor and the water-cooling short-range monitor through the circuit.
By adopting the technical scheme, the staff can extend the water-gas double-cooling endoscope into the kiln, the condition inside the kiln is displayed on the long-distance monitor and the water-cooling short-range monitor through the water-gas double-cooling endoscope, and the staff can repair the inside of the kiln by observing the water-cooling short-range monitor.
In an embodiment of the utility model, the water-gas dual-cooling endoscope includes a lens barrel portion and an imaging system disposed in the lens barrel portion.
In an embodiment of the utility model, a closed circulating water cooling system and an open compressed air cooling system are disposed inside the barrel portion of the water-gas double-cooling endoscope.
In an embodiment of the utility model, the imaging system in the water-gas dual-cooling endoscope adopts an industrial miniature camera.
In an embodiment of the utility model, the remote monitor is a common industrial display screen or a notebook computer.
In an embodiment of the utility model, the water-cooled short-range monitor comprises a water-cooled protective cover, a bracket and an industrial display screen, wherein the industrial display screen is arranged inside the water-cooled protective cover, and the bracket is arranged at the bottom of the water-cooled protective cover.
By adopting the technical scheme, the water-cooling protective cover is connected with the cooling water circulation system to cool the working display screen, so that the water-cooling short-range monitor can work in a high-temperature environment conveniently.
As described above, the auxiliary ceramic repair welding monitoring system for the industrial furnace has the following beneficial effects:
the utility model can play a role in assisting in monitoring ceramic repair welding when the ceramic repair welding maintenance operation is carried out on the main arch of the melting part of the glass melting furnace, and when the repair welding operator operates the visual field blind area, the repair welding equipment can be controlled through the real-time picture displayed on the water-cooling short-range monitor, so that the purpose of ceramic repair welding maintenance is achieved on the inner part of the main arch, the practicability is high, and the ceramic repair welding maintenance is convenient for the operator to carry out on the inner part of the main arch. In addition, the remote monitor is far away from the operation part and is used for tracking and quality supervision by quality control or other personnel in a relatively comfortable environment.
Drawings
FIG. 1 is a schematic diagram showing the construction of an auxiliary ceramic repair welding monitoring system for an industrial furnace according to an embodiment of the present utility model.
Wherein, 1, the double cooling endoscope of aqueous vapor; 2. a line; 3. a water-cooled proximity monitor; 4. a screen divider; 5. and a remote monitor.
Detailed Description
Further advantages and effects of the present utility model will become apparent to those skilled in the art from the disclosure of the present utility model, which is described by the following specific examples.
Please refer to fig. 1. It should be understood that the structures, proportions, sizes, etc. shown in the drawings are for illustration purposes only and should not be construed as limiting the utility model to the extent that it can be practiced, since modifications, changes in the proportions, or otherwise, used in the practice of the utility model, are not intended to be critical to the essential characteristics of the utility model, but are intended to fall within the spirit and scope of the utility model. Also, the terms such as "upper," "lower," "left," "right," "middle," and "a" and the like recited in the present specification are merely for descriptive purposes and are not intended to limit the scope of the utility model, but are intended to provide relative positional changes or modifications without materially altering the technical context in which the utility model may be practiced.
Referring to fig. 1, the utility model provides an auxiliary ceramic repair welding monitoring system for an industrial furnace, comprising: the water-gas double-cooling endoscope 1 is connected with the split screen 4 through a circuit 2, and the split screen 4 is respectively connected with the long-range monitor 5 and the water-cooling short-range monitor 3 through the circuit 2.
The water-gas double-cooling endoscope 1 and the application number are as follows: CN201921571226.1, patent name: the endoscope apparatus in the patent issued for an endoscope apparatus in a high-temperature environment has the same structure and includes a lens barrel portion and an imaging system provided in the lens barrel portion. A closed circulating water cooling system and an open compressed air cooling system are arranged in the lens barrel part; the camera system adopts an industrial miniature camera. .
The remote monitor 5 is a display device such as a common industrial display screen or a notebook computer.
The water-cooling short-range monitor 3 comprises a water-cooling protective cover, a bracket and an industrial display screen, wherein the industrial display screen is arranged inside the water-cooling protective cover, and the bracket is arranged at the bottom of the water-cooling protective cover.
In summary, the utility model can play a role in assisting in monitoring ceramic repair welding when the ceramic repair welding maintenance operation is carried out on the main arch of the melting part of the glass melting furnace, and when the repair welding operator carries out the operation of the visual field blind area, the repair welding equipment can be controlled through the real-time picture displayed on the water-cooling short-range monitor, so that the purpose of carrying out the ceramic repair welding maintenance on the inner part of the main arch is achieved, the practicability is high, and the ceramic repair welding maintenance is convenient for the inner part of the main arch of the operator. In addition, the remote monitor is far away from the operation part and is used for tracking and quality supervision by quality control or other personnel in a relatively comfortable environment. Therefore, the utility model effectively overcomes various defects in the prior art and has high industrial utilization value.
The above embodiments are merely illustrative of the principles of the present utility model and its effectiveness, and are not intended to limit the utility model. Modifications and variations may be made to the above-described embodiments by those skilled in the art without departing from the spirit and scope of the utility model. Accordingly, it is intended that all equivalent modifications and variations of the utility model be covered by the claims, which are within the ordinary skill of the art, be within the spirit and scope of the present disclosure.

Claims (6)

1. An industrial furnace auxiliary ceramic repair welding monitoring system, characterized in that the industrial furnace auxiliary ceramic repair welding monitoring system comprises: the water-gas double-cooling endoscope comprises a water-gas double-cooling endoscope body (1), a screen divider (4), a remote monitor (5) and a water-cooling short-range monitor (3), wherein the water-gas double-cooling endoscope body (1) is connected with the screen divider (4) through a circuit (2), and the screen divider (4) is respectively connected with the remote monitor (5) and the water-cooling short-range monitor (3) through the circuit (2).
2. An industrial furnace-assisted ceramic repair welding monitoring system according to claim 1, wherein: the water-gas double-cooling endoscope (1) comprises a lens barrel part and an imaging system arranged in the lens barrel part.
3. An industrial furnace-assisted ceramic repair welding monitoring system according to claim 2, wherein: the inside of the lens barrel part in the water-gas double-cooling endoscope (1) is provided with a closed circulating water cooling system and an open compressed air cooling system.
4. An industrial furnace-assisted ceramic repair welding monitoring system according to claim 2, wherein: the imaging system in the water-gas double-cooling endoscope (1) adopts an industrial miniature camera.
5. An industrial furnace-assisted ceramic repair welding monitoring system according to claim 1, wherein: the remote monitor (5) is a common industrial display screen or a notebook computer.
6. An industrial furnace-assisted ceramic repair welding monitoring system according to claim 1, wherein: the water-cooling short-range monitor (3) comprises a water-cooling protective cover, a bracket and an industrial display screen, wherein the industrial display screen is arranged inside the water-cooling protective cover, and the bracket is arranged at the bottom of the water-cooling protective cover.
CN202222268974.0U 2022-08-26 2022-08-26 Auxiliary ceramic repair welding monitoring system for industrial furnace Active CN219083749U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202222268974.0U CN219083749U (en) 2022-08-26 2022-08-26 Auxiliary ceramic repair welding monitoring system for industrial furnace

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202222268974.0U CN219083749U (en) 2022-08-26 2022-08-26 Auxiliary ceramic repair welding monitoring system for industrial furnace

Publications (1)

Publication Number Publication Date
CN219083749U true CN219083749U (en) 2023-05-26

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202222268974.0U Active CN219083749U (en) 2022-08-26 2022-08-26 Auxiliary ceramic repair welding monitoring system for industrial furnace

Country Status (1)

Country Link
CN (1) CN219083749U (en)

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