CN204602783U - Crushing machine - Google Patents

Crushing machine Download PDF

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Publication number
CN204602783U
CN204602783U CN201520154229.0U CN201520154229U CN204602783U CN 204602783 U CN204602783 U CN 204602783U CN 201520154229 U CN201520154229 U CN 201520154229U CN 204602783 U CN204602783 U CN 204602783U
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cake
crushing
push rod
partition
opening
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钟守斌
李伟斌
廖子健
林国彪
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Jinhui Zhongshan Metal Manufacturing Co ltd
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Jinhui Zhongshan Metal Manufacturing Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B9/00Presses specially adapted for particular purposes
    • B30B9/32Presses specially adapted for particular purposes for consolidating scrap metal or for compacting used cars
    • B30B9/327Presses specially adapted for particular purposes for consolidating scrap metal or for compacting used cars for briquetting scrap metal

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

本实用新型实施例公开了一种碎压机,其包括破碎装置、和压榨装置,压榨装置包括压饼机构、和送料机构;压饼机构,其至少包括:料饼成型件、闸门、以及推杆;所述料饼成型件上开设有推杆装配口、入料口、以及料饼出口,料饼出口和推杆装配口相互贯通并形成料饼成型腔,所述入料口位于推杆装配口和料饼出口之间并与料饼成型腔贯通;所述推杆由推杆装配口插入并可沿料饼成型腔前后移动;所述闸门设于料饼出口一侧并可上下移动以封闭或开启该料饼出口;送料机构,与所述压饼机构的入料口相对,用于将经过破碎处理的金属废料输送至压饼机构的料饼成型腔。本实用新型实施例,金属废料可由碎压机的破碎装置和压榨装置先后进行破碎处理和压缩处理。

The utility model embodiment discloses a crushing press, which includes a crushing device and a pressing device, the pressing device includes a cake pressing mechanism and a feeding mechanism; the cake pressing mechanism, which at least includes: a cake forming part, a gate, and a push rod; the cake forming part is provided with a push rod assembly port, a feed port, and a cake outlet, the cake outlet and the push rod assembly port are mutually connected and form a cake forming cavity, the feed port is located between the push rod assembly port and the cake outlet and is connected with the cake forming cavity; the push rod is inserted through the push rod assembly port and can move forward and backward along the cake forming cavity; the gate is arranged at one side of the cake outlet and can move up and down to close or open the cake outlet; the feeding mechanism is opposite to the feed port of the cake pressing mechanism, and is used to transport the metal waste that has been crushed to the cake forming cavity of the cake pressing mechanism. In the utility model embodiment, the metal waste can be crushed and compressed successively by the crushing device and the pressing device of the crushing press.

Description

一种碎压机a crushing machine

技术领域:Technical field:

本实用新型涉及一种碎压机,尤其是一种用于对金属废料进行破碎处理和压缩处理的环保型碎压机。The utility model relates to a crushing press, in particular to an environment-friendly crushing press for crushing and compressing metal waste.

背景技术:Background technique:

对于金属制品厂,其在对金属制品进行切削加工的过程中,每天都会产生大量的金属废料。For metal products factories, a large amount of metal scraps are generated every day during the cutting process of metal products.

对于这些金属废料,目前暂未发现有可对其进行破碎处理和压缩处理的设备,而是依靠传统做法直接将其集中堆放在厂区的废料仓内,未做任何破碎处理和压缩处理。该传统的金属废料处理方法存在如下缺陷:1、无法改善现场环境,无法给客户或审核员一个良好印象。2、切削加工过程中的切削油,无法从金属废料中快速回收,只能将金属废料先存放一段时间后,才能让切削油依靠自身重力慢慢滴落收集,从而必须准备较多的备用切削油,成本较高。3、金属废料未经任何破碎处理和压缩处理,占用存储空间大,无法存储更多的金属废料。4、尤为重要的是,未经任何破碎处理和压缩处理的金属废料(如存在瑕疵的金属制品),可能泄露商业秘密、产品外观设计、或产品形状构造等方面的知识产权。For these metal scraps, there is currently no equipment that can crush and compress them. Instead, they are directly piled up in the waste bin of the factory area by traditional methods without any crushing or compression treatment. This traditional metal scrap treatment method has the following defects: 1. It cannot improve the on-site environment, and cannot give customers or auditors a good impression. 2. The cutting oil in the cutting process cannot be quickly recovered from the metal scrap. The metal scrap can only be stored for a period of time before the cutting oil can be slowly dripped and collected by its own gravity, so more spare cutting must be prepared Oil costs more. 3. The metal scrap has not been crushed and compressed, so it takes up a lot of storage space and cannot store more metal scrap. 4. It is particularly important that metal scraps (such as defective metal products) that have not been crushed or compressed may reveal intellectual property rights in terms of trade secrets, product design, or product shape and structure.

故有必要提供一种可用于对金属废料进行破碎处理和压缩处理的环保型碎压机。Therefore, it is necessary to provide an environment-friendly crusher that can be used for crushing and compressing metal waste.

发明内容:Invention content:

为克服上述传统的金属废料处理方法存在的问题,本实用新型实施例提供了一种可用于对金属废料进行破碎处理和压缩处理的碎压机。In order to overcome the above-mentioned problems existing in the traditional metal waste treatment method, the embodiment of the present utility model provides a crushing machine which can be used for crushing and compressing metal waste.

一种碎压机,用于对金属废料进行破碎处理和压缩处理,其包括:A crushing machine for crushing and compacting metal scrap, comprising:

破碎装置,用于对金属废料进行破碎处理;以及Shredders for shredding metal scrap; and

压榨装置,用于对经过破碎处理的金属废料进行压缩处理,其位于所述破碎装置一侧,包括:压饼机构、以及送料机构;A squeezing device, used for compressing the crushed metal waste, is located on one side of the crushing device, including: a cake pressing mechanism, and a feeding mechanism;

所述压饼机构,其至少包括:料饼成型件、闸门、以及推杆;所述料饼成型件上开设有推杆装配口、入料口、以及料饼出口,料饼出口和推杆装配口相互贯通并形成料饼成型腔,所述入料口位于推杆装配口和料饼出口之间并与料饼成型腔贯通;所述推杆由推杆装配口插入并可沿料饼成型腔前后移动;所述闸门设于料饼出口一侧并可上下移动以封闭或开启该料饼出口;The cake pressing mechanism at least includes: a cake forming part, a gate, and a push rod; the cake forming part is provided with a push rod assembly port, a material inlet, and a cake outlet, and the cake outlet and the push rod The assembly ports communicate with each other and form a cake forming cavity. The feed port is located between the push rod assembly port and the cake outlet and communicates with the cake forming cavity; the push rod is inserted through the push rod assembly port and can be inserted along the cake The forming cavity moves back and forth; the gate is set on the side of the cake outlet and can move up and down to close or open the cake outlet;

所述送料机构,与所述压饼机构的入料口相对,用于将经过破碎处理的金属废料输送至压饼机构的料饼成型腔;The feeding mechanism is opposite to the feed inlet of the cake pressing mechanism, and is used to transport the crushed metal waste to the cake forming cavity of the cake pressing mechanism;

所述闸门在封闭料饼出口时,所述推杆由后向前移动并将送料机构输送的金属废料从入料口顶推至闸门压缩成料饼,且所述送料机构在料饼厚度达到预设值时停止输送金属废料,而闸门则在料饼厚度达到预设值时向上移动以开启料饼出口;When the gate closes the cake outlet, the push rod moves from back to front and pushes the metal scrap conveyed by the feeding mechanism from the inlet to the gate to compress into a cake, and the feeding mechanism reaches the thickness of the cake. Stop conveying metal scrap when the preset value is reached, and the gate will move upward to open the cake outlet when the thickness of the cake reaches the preset value;

所述闸门在开启料饼出口时,所述推杆由后向前移动并将压缩成型的料饼从料饼出口推出。When the gate opens the cake outlet, the push rod moves from back to front and pushes the compressed cake out of the cake outlet.

本实用新型实施例,金属废料可由碎压机的破碎装置和压榨装置先后进行破碎处理和压缩处理,存在如下有益效果:1、可将大堆金属废料分解压缩成多个小块料饼,可以减少金属废料所占用的存储空间。2、改善现场环境,提升7S管理,给客户或审核员一个良好印象。3、可以保护客户的知识产权,防止商业秘密的泄露。4、在对金属废料进行破碎处理和压缩处理时,也可快速回收金属废料中残存的切削油,无需准备过多的备用切削油,从而降低成本。5、相比传统的金属废料处理方法,还可节省人力成本。In the embodiment of the utility model, the metal waste can be crushed and compressed successively by the crushing device and the pressing device of the crushing machine, which has the following beneficial effects: 1. A large pile of metal waste can be decomposed and compressed into a plurality of small pieces of material cakes, which can Reduce storage space taken up by metal scrap. 2. Improve the on-site environment, enhance 7S management, and give customers or auditors a good impression. 3. It can protect the intellectual property rights of customers and prevent the disclosure of business secrets. 4. When crushing and compressing metal scraps, the cutting oil remaining in the metal scraps can also be quickly recovered, and there is no need to prepare too much spare cutting oil, thereby reducing costs. 5. Compared with the traditional metal waste treatment method, it can also save labor costs.

附图说明:Description of drawings:

为了更清楚地说明本实用新型实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the accompanying drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings in the following description are only some implementations of the present invention. For example, those of ordinary skill in the art can also obtain other drawings based on these drawings on the premise of not paying creative efforts.

图1为本实用新型的碎压机的实施例的结构示意图;Fig. 1 is the structural representation of the embodiment of crushing press of the present utility model;

图2为本实用新型的压榨装置的实施例的结构示意图;Fig. 2 is the schematic structural view of the embodiment of the pressing device of the present utility model;

图3为本实用新型的压榨装置的实施例的结构爆炸图;Fig. 3 is the structural explosion diagram of the embodiment of the pressing device of the present utility model;

图4为图2的B—B剖示图;Fig. 4 is the BB sectional view of Fig. 2;

图5为图3的C—C剖示图;Fig. 5 is the CC sectional view of Fig. 3;

图6为本实用新型的推杆、内套、以及料饼成型件的实施例的结构爆炸图;Fig. 6 is a structural exploded view of an embodiment of the push rod, the inner sleeve, and the material cake forming part of the present utility model;

图7为图6的E—E剖示图;Fig. 7 is the sectional view of E-E of Fig. 6;

图8为本实用新型的破碎装置的实施例的结构示意图;Fig. 8 is a schematic structural view of an embodiment of the crushing device of the present invention;

图9为图8的A—A剖示图;Fig. 9 is a sectional view of A-A of Fig. 8;

图10为本实用新型的破碎装置的实施例的局部结构示意图;Fig. 10 is a partial structural schematic diagram of an embodiment of the crushing device of the present invention;

图11为图3的D—D剖示图;Fig. 11 is the sectional view of D-D of Fig. 3;

图12为图11的F—F剖示图。Fig. 12 is a sectional view along line FF of Fig. 11 .

具体实施方式:Detailed ways:

为了使本实用新型所解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the technical problems, technical solutions and beneficial effects solved by the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.

如图1、图2所示,一种碎压机,用于对金属废料进行破碎处理和压缩处理,包括:破碎装置1、以及压榨装置2。As shown in FIG. 1 and FIG. 2 , a crushing machine is used for crushing and compressing metal waste, including: a crushing device 1 and a squeezing device 2 .

所述破碎装置1,用于对金属废料进行破碎处理。The crushing device 1 is used for crushing metal waste.

所述压榨装置2,用于对经过破碎处理的金属废料进行压缩处理,其位于所述破碎装置1一侧,包括:压饼机构21、以及送料机构22。The crushing device 2 is used for compressing the crushed metal waste, which is located on one side of the crushing device 1 and includes: a cake pressing mechanism 21 and a feeding mechanism 22 .

所述压饼机构21,如图5所示,其至少包括:料饼成型件211、闸门212、以及推杆213;所述料饼成型件211上开设有推杆装配口2111、入料口2112、以及料饼出口2113,料饼出口2113和推杆装配口2111相互贯通并形成料饼成型腔210,所述入料口2112位于推杆装配口2111和料饼出口2113之间并与料饼成型腔210贯通;所述推杆213由推杆装配口2111插入并可沿料饼成型腔210前后移动;所述闸门212设于料饼出口2113一侧并可上下移动以封闭或开启该料饼出口2113。The cake pressing mechanism 21, as shown in Figure 5, at least includes: a cake forming part 211, a gate 212, and a push rod 213; 2112, and the material cake outlet 2113, the material cake outlet 2113 and the push rod assembly port 2111 communicate with each other and form the material cake forming cavity 210, and the feed inlet 2112 is located between the push rod assembly port 2111 and the material cake outlet 2113 The cake forming cavity 210 runs through; the push rod 213 is inserted through the push rod assembly port 2111 and can move back and forth along the cake forming cavity 210; the gate 212 is located on the side of the cake outlet 2113 and can move up and down to close or open the cake forming cavity. Cake export 2113.

所述送料机构22,如图3、图4所示,与所述压饼机构21的入料口2112相对,用于将经过破碎处理的金属废料输送至压饼机构21的料饼成型腔210。The feeding mechanism 22, as shown in Figure 3 and Figure 4, is opposite to the feed port 2112 of the cake pressing mechanism 21, and is used to transport the crushed metal waste to the cake forming chamber 210 of the cake pressing mechanism 21 .

所述闸门212在封闭料饼出口2113时,所述推杆213由后向前移动并将送料机构22输送的金属废料从入料口2112顶推至闸门212压缩成料饼,且所述送料机构22在料饼厚度达到预设值时停止输送金属废料,而闸门212则在料饼厚度达到预设值时向上移动以开启料饼出口2113。When the gate 212 closes the cake outlet 2113, the push rod 213 moves from back to front and pushes the metal scrap delivered by the feeding mechanism 22 from the inlet 2112 to the gate 212 to be compressed into a cake, and the feeding The mechanism 22 stops conveying metal scrap when the cake thickness reaches a preset value, and the gate 212 moves upward to open the cake outlet 2113 when the cake thickness reaches a preset value.

所述闸门212在开启料饼出口2113时,所述推杆213由后向前移动并将压缩成型的料饼从料饼出口2113推出。When the gate 212 opens the cake outlet 2113 , the push rod 213 moves from back to front and pushes the compressed cake out of the cake outlet 2113 .

进一步地,如图1所示,所述破碎装置1与压榨装置2之间设有用于将经破碎处理的金属废料排送至压榨装置2的排屑装置3,该排屑装置3的下方还设有与所述破碎装置1相对的第一切削油回收箱41;所述压榨装置2的下方设有第二切削油回收箱42,该第二切削油回收箱42上设有一与所述料饼出口2113相对的料饼收集槽421,该料饼收集槽421的底部开设有与第二切削油回收箱42连通的切削油过滤孔。在破碎处理及压缩处理的过程中,可将金属废料中的切削油快速回收至第一切削油回收箱和第二切削油回收箱中。Further, as shown in FIG. 1 , a chip removal device 3 for discharging the crushed metal waste to the squeezing device 2 is provided between the crushing device 1 and the squeezing device 2 . A first cutting oil recovery box 41 opposite to the crushing device 1 is provided; a second cutting oil recovery box 42 is provided below the pressing device 2, and a second cutting oil recovery box 42 is provided with a The cake collecting tank 421 facing the cake outlet 2113 has a cutting oil filter hole in communication with the second cutting oil recovery tank 42 at the bottom of the cake collecting tank 421 . During the process of crushing and compressing, the cutting oil in the metal waste can be quickly recovered to the first cutting oil recovery tank and the second cutting oil recovery tank.

再进一步地,如图8、图9所示,所述破碎装置1至少包括:破碎腔室、设于破碎腔室内的第一转轴11和第二转轴12、间隔设于第一转轴11上的若干第一动刀111、以及间隔设于第二转轴12上的若干第二动刀121;所述第一动刀111和第二动刀121相互交错排列设置,所述第一动刀111的周向间隔凸设有刃口沿顺时针方向排列的若干刀刃,所述第二动刀121的周向间隔凸设有刃口沿逆时针方向排列的若干刀刃,第一动刀111沿顺时针方向旋转,第二动刀121沿逆时针方向旋转;且第一转轴11上,相邻第一动刀111间的刀刃相互错开a角度,而第二转轴12上,相邻第二动刀121间的刀刃也相互错开a角度;所述破碎腔室上于第一动刀111和第二动刀121的上方设有金属废料破碎处理进料口13,于第一动刀111和第二动刀121的下方设有金属废料破碎处理出料口14。结构简单,体积紧凑,破碎效果好。Further, as shown in Figure 8 and Figure 9, the crushing device 1 at least includes: a crushing chamber, a first rotating shaft 11 and a second rotating shaft 12 arranged in the crushing chamber, A plurality of first movable knives 111 and a plurality of second movable knives 121 arranged at intervals on the second rotating shaft 12; the first movable knives 111 and the second movable knives 121 are arranged alternately, Circumferentially spaced protrusions are provided with a number of blades with cutting edges arranged in a clockwise direction. The circumferential spaced protrusions of the second movable knife 121 are provided with several blades with cutting edges arranged in a counterclockwise direction. The first movable knife 111 is arranged in a clockwise direction. direction, the second moving knife 121 rotates counterclockwise; and on the first rotating shaft 11, the blades between adjacent first moving knives 111 are staggered by an angle a, while on the second rotating shaft 12, adjacent second moving knives 121 The blades between them are also staggered by an angle a; above the first movable knife 111 and the second movable knife 121, the crushing chamber is provided with a metal waste crushing inlet 13, between the first movable knife 111 and the second movable knife 111 and the second movable knife 121. The bottom of the knife 121 is provided with a discharge port 14 for scrap metal crushing. Simple structure, compact volume, good crushing effect.

更进一步地,如图9、图10所示,所述第一转轴11上于各相邻第一动刀111之间分别设有分隔套环15,所述破碎腔室的侧壁上间隔凸设有伸入各相邻第一动刀111之间并与所述分隔套环15相对应的分隔块16,该分隔块16上与所述分隔套环15相对的一侧设有弧形缺口,该弧形缺口与分隔套环15的外表面相抵;和/或所述第二转轴12上于各相邻第二动刀121之间分别设有分隔套环15,所述破碎腔室的另一侧壁上间隔凸设有伸入各相邻第二动刀121之间并与所述分隔套环15相对应的分隔块16,该分隔块16上与所述分隔套环15相对的一侧设有弧形缺口,该弧形缺口与分隔套环15的外表面相抵。结构简单,各动刀间隔排列布局合理,破碎效果好。Furthermore, as shown in Fig. 9 and Fig. 10, the first rotating shaft 11 is respectively provided with a partition ring 15 between each adjacent first movable knife 111, and the side wall of the crushing chamber is provided with a partition ring 15. There is a partition block 16 extending between the adjacent first moving knives 111 and corresponding to the partition collar 15, and an arc-shaped gap is provided on the side of the partition block 16 opposite to the partition collar 15. , the arc-shaped gap is against the outer surface of the partition collar 15; and/or the second rotating shaft 12 is respectively provided with a partition collar 15 between each adjacent second movable knife 121, and the crushing chamber On the other side wall, a spacer is provided with a spacer block 16 extending between each adjacent second movable knife 121 and corresponding to the spacer collar 15. The spacer block 16 opposite to the spacer collar 15 One side is provided with an arc-shaped notch, and the arc-shaped notch is against the outer surface of the separating collar 15 . The structure is simple, the arrangement and layout of each moving knife is reasonable, and the crushing effect is good.

又进一步地,如图9、图10所示,所述各分隔块16自所述破碎腔室的侧壁至其弧形缺口之间逐渐缩小,并于所述弧形缺口的上方和下方分别形成倾斜的上导引面和下导引面。结构简单,有利于将待破碎的金属废料导引至第一动刀和第二动刀进行破碎处理。Further, as shown in Fig. 9 and Fig. 10, the partition blocks 16 gradually narrow from the side wall of the crushing chamber to its arc-shaped gap, and are respectively above and below the arc-shaped gap. An inclined upper guide surface and a lower guide surface are formed. The structure is simple, and it is beneficial to guide the metal waste to be crushed to the first movable knife and the second movable knife for crushing.

再进一步地,如图9所示,所述破碎腔室的侧壁上凸设有T型导轨,所述分隔块16上与破碎腔室的侧壁相对的一侧开设有T型槽,分隔块16通过其T型槽与T型导轨的配合设于破碎腔室的侧壁上。结构简单,各分隔块安装方便快捷。Further, as shown in Figure 9, a T-shaped guide rail is protruded on the side wall of the crushing chamber, and a T-shaped groove is opened on the side opposite to the side wall of the crushing chamber on the partition block 16, separating The block 16 is arranged on the side wall of the crushing chamber through the cooperation of its T-shaped groove and the T-shaped guide rail. The structure is simple, and the installation of each partition block is convenient and quick.

更进一步地,如图9所示,所述第一动刀111和第二动刀121相互交错排列设置时,第一动刀111插入相邻第二动刀121之间的部位占第一动刀111的1/5至1/4,或者第二动刀121插入相邻第一动刀111之间的部位占第二动刀121的1/5至1/4。结构简单,对金属废料的破碎效果良好。Furthermore, as shown in FIG. 9, when the first movable knives 111 and the second movable knives 121 are arranged in a staggered manner, the position where the first movable knives 111 are inserted between the adjacent second movable knives 121 occupies the first movable knives. 1/5 to 1/4 of the knife 111 , or the position where the second moving knife 121 is inserted between adjacent first moving knives 111 occupies 1/5 to 1/4 of the second moving knife 121 . The structure is simple, and the crushing effect on metal waste is good.

又进一步地,所述a角的范围取5~10°。各相邻动刀的布局合理,能带来良好的破碎效果。Still further, the angle a ranges from 5° to 10°. The layout of adjacent movable knives is reasonable, which can bring good crushing effect.

再进一步地,如图8所示,所述破碎装置1还包括驱动电机17、以及与驱动电机17连接的变速箱18,该变速箱18与所述第一转轴11动力连接,第一转轴11和第二转轴12的前端分别设有一相互啮合的齿轮10,第一转轴11通过相互啮合的齿轮10带动第二转轴12转动。结构简单,各转轴驱动运转良好。Further, as shown in FIG. 8 , the crushing device 1 also includes a drive motor 17 and a gearbox 18 connected to the drive motor 17 , the gearbox 18 is power connected to the first rotating shaft 11 , and the first rotating shaft 11 The front end of the first rotating shaft 11 and the second rotating shaft 12 are respectively provided with a mutually meshing gear 10 , and the first rotating shaft 11 drives the second rotating shaft 12 to rotate through the mutually meshing gear 10 . The structure is simple, and the driving operation of each rotating shaft is good.

具体地,所述第一动刀111和第二动刀121上的刀刃共16个,各刀刃分别沿周向均匀分布。结构简单,可以保证破碎金属废料的数量及速度。Specifically, the first movable knife 111 and the second movable knife 121 have 16 blades in total, and each blade is evenly distributed along the circumferential direction. The structure is simple, which can ensure the quantity and speed of crushing metal waste.

更具体地,所述第一动刀111和第二动刀121的厚度为17.5mm。结构简单,可以将破碎后金属废料的长度限定在一定范围内。More specifically, the thickness of the first movable knife 111 and the second movable knife 121 is 17.5 mm. The structure is simple, and the length of the crushed metal scrap can be limited within a certain range.

进一步地,所述第一动刀111和第二动刀121由耐磨钢制成。平均硬度为550HBW,具有良好的耐磨性能。当然,在破碎处理时,要求金属废料的最大硬度不超过HRC30。Further, the first movable knife 111 and the second movable knife 121 are made of wear-resistant steel. The average hardness is 550HBW, which has good wear resistance. Of course, during crushing, the maximum hardness of metal scrap is required not to exceed HRC30.

再进一步地,如图3所示,所述送料机构22包括由动力驱动旋转的螺旋送料杆221,该螺旋送料杆221的外周面凸设有沿其轴向延伸的送料螺纹2211,该螺旋送料杆221的端部与所述入料口2112相对。结构简单,可通过螺旋送料杆将破碎处理后的金属废料输送至入料口。Further, as shown in FIG. 3 , the feeding mechanism 22 includes a screw feeding rod 221 driven by power to rotate. The end of the rod 221 is opposite to the material inlet 2112 . The structure is simple, and the crushed metal waste can be transported to the material inlet through the screw feeding rod.

更进一步地,如图2、图3、图4所示,所述压榨装置2还包括一用于接收经过破碎处理的金属废料的料斗23,该料斗23设于所述送料机构22与所述压饼机构21之间,且料斗23顶端开口,底端封闭,而左右两侧靠近底端位置分别设有左开口231和右开口232,其中,右开口232与所述入料口2112相对,所述送料机构22的螺旋送料杆221分别穿过左开口231和右开口232后伸入所述入料口2112。结构简单、紧凑,料斗接收排屑装置排送的经破碎处理的金属废料后,可通过螺旋送料杆将破碎处理后的金属废料输送至入料口。Furthermore, as shown in Fig. 2, Fig. 3 and Fig. 4, the pressing device 2 also includes a hopper 23 for receiving crushed metal waste, the hopper 23 is arranged between the feeding mechanism 22 and the Between the cake pressing mechanism 21, the top of the hopper 23 is open and the bottom is closed, and the left and right sides are respectively provided with a left opening 231 and a right opening 232 near the bottom, wherein the right opening 232 is opposite to the feed port 2112, The screw feeding rod 221 of the feeding mechanism 22 respectively passes through the left opening 231 and the right opening 232 and then extends into the feeding port 2112 . The structure is simple and compact. After the hopper receives the crushed metal waste discharged by the chip removal device, the crushed metal waste can be conveyed to the material inlet through the screw feeding rod.

又进一步地,如图3、图11所示,所述料斗23的内侧壁上还设有一可沿料斗23内侧壁上下移动的压料机构233,该压料机构233用于将料斗23内的金属废料由上而下推送至料斗23底端的螺旋送料杆221,并对金属废料进行由上而下的预压缩处理。结构简单,可通过压料机构将金属废料由上而下推送至料斗底端的螺旋送料杆,并对金属废料进行由上而下的预压缩处理。Further, as shown in Fig. 3 and Fig. 11, a pressing mechanism 233 that can move up and down along the inner side wall of the hopper 23 is also provided on the inner side wall of the hopper 23, and the pressing mechanism 233 is used to move the material in the hopper 23 The scrap metal is pushed from top to bottom to the screw feeding rod 221 at the bottom of the hopper 23, and the scrap metal is pre-compressed from top to bottom. The structure is simple, and the metal scrap can be pushed from top to bottom to the screw feeding rod at the bottom of the hopper through the pressing mechanism, and the metal scrap can be pre-compressed from top to bottom.

再进一步地,如图12所示,所述压料机构233包括:左滑动块2331、右滑动块2332、连接于左滑动块与右滑动块之间的上连接块2333和下连接块2334、连接于上连接块与下连接块之间的中间加强筋2335、分别连接于左滑动块、右滑动块、上连接块、下连接块和中间加强筋上方及下方的上面板2336和下面板2337;所述料斗23的内侧壁上固设有左导轨235和右导轨236,所述压料机构233的左滑动块2331和右滑动块2332分别与左导轨235和右导轨236配合,并可沿左导轨235和右导轨236上下移动。结构简单,控制方便。Further, as shown in Figure 12, the pressing mechanism 233 includes: a left sliding block 2331, a right sliding block 2332, an upper connecting block 2333 and a lower connecting block 2334 connected between the left sliding block and the right sliding block, The middle reinforcing rib 2335 connected between the upper connecting block and the lower connecting block, the upper panel 2336 and the lower panel 2337 respectively connected to the left sliding block, the right sliding block, the upper connecting block, the lower connecting block and the upper and lower intermediate reinforcing ribs The inner side wall of the hopper 23 is fixed with a left guide rail 235 and a right guide rail 236, and the left sliding block 2331 and the right sliding block 2332 of the pressing mechanism 233 are respectively matched with the left guide rail 235 and the right guide rail 236, and can be moved along the The left rail 235 and the right rail 236 move up and down. Simple structure and convenient control.

再进一步地,如图3、图11所示,所述上连接块2333上还设有一与所述上面板2336保持在同一平面的挡料板234,该挡料板234的顶端高出所述料斗23的顶端。结构简单,可防止金属废料掉出料斗。Further, as shown in Fig. 3 and Fig. 11, the upper connecting block 2333 is also provided with a baffle plate 234 kept on the same plane as the upper panel 2336, and the top end of the baffle plate 234 is higher than the The top of the hopper 23. The simple structure prevents metal scrap from falling out of the hopper.

又进一步地,如图6所示,所述料饼成型件211内还设有一内套214,该内套214上开设有第一开口、第二开口2142、以及第三开口2143,第一开口与所述推杆装配口相对,第二开口2142与所述入料口2112相对,第三开口2143与所述料饼出口2113相对,其中,所述第二开口2142由大渐小,如图4所示。结构简单,入料方便。Further, as shown in FIG. 6, an inner sleeve 214 is also provided in the cake forming part 211, and the inner sleeve 214 is provided with a first opening, a second opening 2142, and a third opening 2143. The first opening Opposite to the push rod assembly port, the second opening 2142 is opposite to the material inlet 2112, and the third opening 2143 is opposite to the cake outlet 2113, wherein the second opening 2142 is gradually reduced from large to small, as shown in the figure 4. Simple structure and convenient feeding.

更进一步地,如图3、图4所示,所述送料机构22还包括一减速电机222,所述螺旋送料杆221上设有一链轮2212,所述减速电机222的输出端通过链条与链轮2212的配合驱动螺旋送料杆221旋转。结构简单,驱动方便。Further, as shown in Fig. 3 and Fig. 4, the feeding mechanism 22 also includes a reduction motor 222, and a sprocket 2212 is arranged on the screw feeding rod 221, and the output end of the reduction motor 222 passes through the chain and the chain. The cooperation of the wheel 2212 drives the auger 221 to rotate. The structure is simple and the drive is convenient.

又进一步地,如图5所示,所述推杆213由第一油缸215驱动实现前后移动,所述闸门212由第二油缸216驱动实现上下移动。结构简单,驱动方便。Further, as shown in FIG. 5 , the push rod 213 is driven by the first oil cylinder 215 to move back and forth, and the gate 212 is driven by the second oil cylinder 216 to move up and down. The structure is simple and the drive is convenient.

再进一步地,如图11所示,所述压料机构233由安装于所述料斗23的外侧壁上的第三油缸237驱动实现上下移动。结构简单,驱动方便。Furthermore, as shown in FIG. 11 , the pressing mechanism 233 is driven by a third oil cylinder 237 installed on the outer wall of the hopper 23 to move up and down. The structure is simple and the drive is convenient.

本实用新型实施例,金属废料可由碎压机的破碎装置和压榨装置先后进行破碎处理和压缩处理,存在如下有益效果:1、可将大堆金属废料分解压缩成多个小块料饼,本实施例中,金属废料被压缩成形状大小为厚的圆形料饼,可以减少金属废料所占用的存储空间。2、改善现场环境,提升7S管理,给客户或审核员一个良好印象。3、可以保护客户的知识产权,防止商业秘密的泄露。4、在对金属废料进行破碎处理和压缩处理时,也可快速回收金属废料中残存的切削油,无需准备较多的备用切削油,从而降低成本。5、相比传统的金属废料处理方法,还可节省人力成本。In the embodiment of the utility model, the metal waste can be crushed and compressed successively by the crushing device and the pressing device of the crushing machine, which has the following beneficial effects: 1. A large pile of metal waste can be decomposed and compressed into a plurality of small pieces of material cakes. In an embodiment, metal scrap is compressed into a shape with a size of Thick round cake reduces storage space occupied by metal scrap. 2. Improve the on-site environment, enhance 7S management, and give customers or auditors a good impression. 3. It can protect the intellectual property rights of customers and prevent the disclosure of business secrets. 4. When crushing and compressing metal scraps, the cutting oil remaining in the metal scraps can also be quickly recovered, and there is no need to prepare more spare cutting oils, thereby reducing costs. 5. Compared with traditional metal waste treatment methods, it can also save labor costs.

如上所述是结合具体内容提供的一种或多种实施方式,并不认定本实用新型的具体实施只局限于这些说明。凡与本实用新型的方法、结构等近似、雷同,或是对于本实用新型构思前提下做出若干技术推演或替换,都应当视为本实用新型的保护范围。The foregoing is one or more implementations provided in conjunction with specific content, and it is not considered that the specific implementation of the present utility model is limited to these descriptions. Anything similar to or identical to the method and structure of the present utility model, or some technical deduction or replacement made on the premise of the concept of the present utility model, should be regarded as the protection scope of the utility model.

Claims (10)

1.一种碎压机,用于对金属废料进行破碎处理和压缩处理,其特征在于包括:1. A crushing machine for crushing and compressing metal waste, characterized in that it comprises: 破碎装置,用于对金属废料进行破碎处理;以及Shredders for shredding metal scrap; and 压榨装置,用于对经过破碎处理的金属废料进行压缩处理,其位于所述破碎装置一侧,包括:压饼机构、以及送料机构;A squeezing device, used for compressing the crushed metal waste, is located on one side of the crushing device, including: a cake pressing mechanism, and a feeding mechanism; 所述压饼机构,其至少包括:料饼成型件、闸门、以及推杆;所述料饼成型件上开设有推杆装配口、入料口、以及料饼出口,料饼出口和推杆装配口相互贯通并形成料饼成型腔,所述入料口位于推杆装配口和料饼出口之间并与料饼成型腔贯通;所述推杆由推杆装配口插入并可沿料饼成型腔前后移动;所述闸门设于料饼出口一侧并可上下移动以封闭或开启该料饼出口;The cake pressing mechanism at least includes: a cake forming part, a gate, and a push rod; the cake forming part is provided with a push rod assembly port, a material inlet, and a cake outlet, and the cake outlet and the push rod The assembly ports communicate with each other and form a cake forming cavity. The feed port is located between the push rod assembly port and the cake outlet and communicates with the cake forming cavity; the push rod is inserted through the push rod assembly port and can be inserted along the cake The forming cavity moves back and forth; the gate is set on the side of the cake outlet and can move up and down to close or open the cake outlet; 所述送料机构,与所述压饼机构的入料口相对,用于将经过破碎处理的金属废料输送至压饼机构的料饼成型腔;The feeding mechanism is opposite to the feed inlet of the cake pressing mechanism, and is used to transport the crushed metal waste to the cake forming cavity of the cake pressing mechanism; 所述闸门在封闭料饼出口时,所述推杆由后向前移动并将送料机构输送的金属废料从入料口顶推至闸门压缩成料饼,且所述送料机构在料饼厚度达到预设值时停止输送金属废料,而闸门则在料饼厚度达到预设值时向上移动以开启料饼出口;When the gate closes the cake outlet, the push rod moves from back to front and pushes the metal scrap conveyed by the feeding mechanism from the inlet to the gate to compress into a cake, and the feeding mechanism reaches the thickness of the cake. Stop conveying metal scrap when the preset value is reached, and the gate will move upward to open the cake outlet when the thickness of the cake reaches the preset value; 所述闸门在开启料饼出口时,所述推杆由后向前移动并将压缩成型的料饼从料饼出口推出。When the gate opens the cake outlet, the push rod moves from back to front and pushes the compressed cake out of the cake outlet. 2.根据权利要求1所述的碎压机,其特征在于,所述破碎装置与压榨装置之间设有用于将经破碎处理的金属废料排送至压榨装置的排屑装置,该排屑装置的下方还设有与所述破碎装置相对的第一切削油回收箱;所述压榨装置的下方设有第二切削油回收箱,该第二切削油回收箱上设有一与所述料饼出口相对的料饼收集槽,该料饼收集槽的底部开设有与第二切削油回收箱连通的切削油过滤孔。2. The crushing machine according to claim 1, characterized in that, a chip removal device for discharging the crushed metal waste to the squeezing device is provided between the crushing device and the pressing device, and the chip removal device The first cutting oil recovery box opposite to the crushing device is also provided below the crushing device; the second cutting oil recovery box is provided below the pressing device, and a second cutting oil recovery box is provided on the second cutting oil recovery box. Opposite to the cake collection tank, the bottom of the cake collection tank is provided with a cutting oil filter hole communicating with the second cutting oil recovery tank. 3.根据权利要求1所述的碎压机,其特征在于,所述破碎装置至少包括:破碎腔室、设于破碎腔室内的第一转轴和第二转轴、间隔设于第一转轴上的若干第一动刀、以及间隔设于第二转轴上的若干第二动刀;所述第一动刀和第二动刀相互交错排列设置,所述第一动刀的周向间隔凸设有刃口沿顺时针方向排列的若干刀刃,所述第二动刀的周向间隔凸设有刃口沿逆时针方向排列的若干刀刃,第一动刀沿顺时针方向旋转,第二动刀沿逆时针方向旋转;且第一转轴上,相邻第一动刀间的刀刃相互错开a角度,而第二转轴上,相邻第二动刀间的刀刃也相互错开a角度;所述破碎腔室上于第一动刀和第二动刀的上方设有金属废料破碎处理进料口,于第一动刀和第二动刀的下方设有金属废料破碎处理出料口。3. The crushing machine according to claim 1, characterized in that, the crushing device at least comprises: a crushing chamber, a first rotating shaft and a second rotating shaft arranged in the crushing chamber, intervals arranged on the first rotating shaft A plurality of first movable knives and a plurality of second movable knives arranged at intervals on the second rotating shaft; A plurality of blades arranged in a clockwise direction on the cutting edge, and a plurality of blades arranged in a counterclockwise direction on the circumferential interval of the second moving knife, the first moving knife rotates in a clockwise direction, and the second moving knife rotates along the Rotate counterclockwise; and on the first rotating shaft, the blades between adjacent first moving knives are staggered by an angle a, and on the second rotating shaft, the blades between adjacent second moving knives are also staggered by an angle a; the crushing chamber Above the first movable knife and the second movable knife, the chamber is provided with a scrap metal crushing and processing inlet, and below the first movable knife and the second movable knife, there is a metal scrap crushing and processing outlet. 4.根据权利要求3所述的碎压机,其特征在于,所述第一转轴上于各相邻第一动刀之间分别设有分隔套环,所述破碎腔室的侧壁上间隔凸设有伸入各相邻第一动刀之间并与所述分隔套环相对应的分隔块,该分隔块上与所述分隔套环相对的一侧设有弧形缺口,该弧形缺口与分隔套环的外表面相抵;和/或所述第二转轴上于各相邻第二动刀之间分别设有分隔套环,所述破碎腔室的另一侧壁上间隔凸设有伸入各相邻第二动刀之间并与所述分隔套环相对应的分隔块,该分隔块上与所述分隔套环相对的一侧设有弧形缺口,该弧形缺口与分隔套环的外表面相抵。4. The crushing machine according to claim 3, characterized in that, on the first rotating shaft, separating collars are respectively provided between adjacent first moving knives, and the side walls of the crushing chamber are spaced apart. There is a partition block protruding between the adjacent first movable knives and corresponding to the partition collar, and an arc-shaped gap is provided on the side of the partition block opposite to the partition collar. The gap is against the outer surface of the partition collar; and/or the second rotating shaft is provided with a partition collar between each adjacent second movable knife, and the other side wall of the crushing chamber is provided with a spaced protrusion There is a partition block extending between the adjacent second movable knives and corresponding to the partition collar, an arc-shaped notch is provided on the side of the partition block opposite to the partition collar, and the arc-shaped notch is connected with the partition collar. The outer surfaces of the spacer collars abut. 5.根据权利要求4所述的碎压机,其特征在于,所述各分隔块自所述破碎腔室的侧壁至其弧形缺口之间逐渐缩小,并于所述弧形缺口的上方和下方分别形成倾斜的上导引面和下导引面。5. The crushing machine according to claim 4, characterized in that, each partition block gradually shrinks from the side wall of the crushing chamber to its arc-shaped notch, and is located above the arc-shaped notch. and the bottom respectively form an inclined upper guide surface and a lower guide surface. 6.根据权利要求4或5所述的碎压机,其特征在于,所述破碎腔室的侧壁上凸设有T型导轨,所述分隔块上与破碎腔室的侧壁相对的一侧开设有T型槽,分隔块通过其T型槽与T型导轨的配合设于破碎腔室的侧壁上。6. The crushing machine according to claim 4 or 5, characterized in that, a T-shaped guide rail protrudes from the side wall of the crushing chamber, and a part of the partition block opposite to the side wall of the crushing chamber There is a T-shaped slot on the side, and the partition block is arranged on the side wall of the crushing chamber through the cooperation of the T-shaped slot and the T-shaped guide rail. 7.根据权利要求1至5任一项所述的碎压机,其特征在于,所述送料机构包括由动力驱动旋转的螺旋送料杆,该螺旋送料杆的外周面凸设有沿其轴向延伸的送料螺纹,该螺旋送料杆的端部与所述入料口相对。7. The crushing machine according to any one of claims 1 to 5, characterized in that, the feeding mechanism includes a screw feeding rod driven by power to rotate, and the outer peripheral surface of the screw feeding rod is protruded along its axial direction. An extended feeding thread, the end of the screw feeding rod is opposite to the feeding port. 8.根据权利要求7所述的碎压机,其特征在于,所述压榨装置还包括一用于接收经过破碎处理的金属废料的料斗,该料斗设于所述送料机构与所述压饼机构之间,且料斗顶端开口,底端封闭,而左右两侧靠近底端位置分别设有左开口和右开口,其中,右开口与所述入料口相对,所述送料机构的螺旋送料杆分别穿过左开口和右开口后伸入所述入料口。8. The crushing machine according to claim 7, wherein the pressing device further comprises a hopper for receiving crushed metal waste, the hopper is arranged between the feeding mechanism and the cake pressing mechanism between, and the top end of the hopper is open, the bottom end is closed, and the left and right sides are respectively provided with a left opening and a right opening near the bottom end, wherein the right opening is opposite to the feeding port, and the screw feeding rods of the feeding mechanism are respectively After passing through the left opening and the right opening, it stretches into the feed inlet. 9.根据权利要求8所述的碎压机,其特征在于,所述料斗的内侧壁上还设有一可沿料斗内侧壁上下移动的压料机构,该压料机构用于将料斗内的金属废料由上而下推送至料斗底端的螺旋送料杆,并对金属废料进行由上而下的预压缩处理;所述压料机构包括:左滑动块、右滑动块、连接于左滑动块与右滑动块之间的上连接块和下连接块、连接于上连接块与下连接块之间的中间加强筋、分别连接于左滑动块、右滑动块、上连接块、下连接块和中间加强筋上方及下方的上面板和下面板;所述料斗的内侧壁上固设有左导轨和右导轨,所述压料机构的左滑动块和右滑动块分别与左导轨和右导轨配合,并可沿左导轨和右导轨上下移动。9. The crushing press according to claim 8, characterized in that, the inner side wall of the hopper is also provided with a pressing mechanism that can move up and down along the inner side wall of the hopper, and the pressing mechanism is used to press the metal in the hopper The waste material is pushed from top to bottom to the screw feeding rod at the bottom of the hopper, and the metal waste is pre-compressed from top to bottom; the pressing mechanism includes: a left sliding block, a right sliding block, connected to the left sliding block and the right The upper connecting block and the lower connecting block between the sliding blocks, the middle reinforcing rib connected between the upper connecting block and the lower connecting block, respectively connected to the left sliding block, the right sliding block, the upper connecting block, the lower connecting block and the middle reinforcement The upper and lower panels above and below the ribs; the inner side wall of the hopper is fixed with a left guide rail and a right guide rail, and the left sliding block and the right sliding block of the pressing mechanism are respectively matched with the left guide rail and the right guide rail, and It can move up and down along the left and right guide rails. 10.根据权利要求9所述的碎压机,其特征在于:所述上连接块上还设有一与所述上面板保持在同一平面的挡料板,该挡料板的顶端高出所述料斗的顶端;所述料饼成型件内还设有一内套,该内套上开设有第一开口、第二开口、以及第三开口,第一开口与所述推杆装配口相对,第二开口与所述入料口相对,第三开口与所述料饼出口相对,其中,所述第二开口由大渐小。10. The crushing machine according to claim 9, characterized in that: the upper connecting block is also provided with a baffle plate kept on the same plane as the upper panel, and the top end of the baffle plate is higher than the The top of the hopper; the cake forming part is also provided with an inner sleeve, and the inner sleeve is provided with a first opening, a second opening, and a third opening, the first opening is opposite to the push rod assembly port, the second The opening is opposite to the material inlet, and the third opening is opposite to the cake outlet, wherein the second opening is gradually smaller from larger to smaller.
CN201520154229.0U 2015-03-18 2015-03-18 Crushing machine Expired - Lifetime CN204602783U (en)

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104772320A (en) * 2015-03-18 2015-07-15 金晖(中山)金属制造有限公司 Crushing machine
CN108435369A (en) * 2018-04-20 2018-08-24 龚大娇 A kind of aluminium foil paper pack Intelligent Machining robot
CN108580514A (en) * 2018-04-20 2018-09-28 丁佐琳 A kind of aluminium foil paper pack equipment
CN108607868A (en) * 2018-04-20 2018-10-02 仇芳 A kind of packing box reclaimer
CN108749086A (en) * 2018-04-20 2018-11-06 魏焰 A kind of copper wire the end of a thread pressurizing unit adjusted based on chain sprocket structure
CN110961437A (en) * 2019-12-28 2020-04-07 廖瑜琳 Numerical control machining center punching press waste recycling system
WO2021081937A1 (en) * 2019-10-28 2021-05-06 苏州绿如蓝环保科技有限公司 Movable environmental protection device
CN115193882A (en) * 2022-06-02 2022-10-18 广亚铝业有限公司 Intelligent device based on aluminum product production

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104772320A (en) * 2015-03-18 2015-07-15 金晖(中山)金属制造有限公司 Crushing machine
CN108435369A (en) * 2018-04-20 2018-08-24 龚大娇 A kind of aluminium foil paper pack Intelligent Machining robot
CN108580514A (en) * 2018-04-20 2018-09-28 丁佐琳 A kind of aluminium foil paper pack equipment
CN108607868A (en) * 2018-04-20 2018-10-02 仇芳 A kind of packing box reclaimer
CN108749086A (en) * 2018-04-20 2018-11-06 魏焰 A kind of copper wire the end of a thread pressurizing unit adjusted based on chain sprocket structure
CN108607868B (en) * 2018-04-20 2020-06-02 安徽金辉印务有限公司 A packaging box recycling device
CN108580514B (en) * 2018-04-20 2020-06-09 嘉兴银工机械有限公司 Aluminum foil paper packing carton equipment
WO2021081937A1 (en) * 2019-10-28 2021-05-06 苏州绿如蓝环保科技有限公司 Movable environmental protection device
CN110961437A (en) * 2019-12-28 2020-04-07 廖瑜琳 Numerical control machining center punching press waste recycling system
CN110961437B (en) * 2019-12-28 2020-10-23 徐州标特福数控科技有限公司 Numerical control machining center punching press waste recycling system
CN115193882A (en) * 2022-06-02 2022-10-18 广亚铝业有限公司 Intelligent device based on aluminum product production
CN115193882B (en) * 2022-06-02 2024-01-09 广亚铝业有限公司 Intelligent equipment based on aluminum product production

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