CN204589745U - The thick brick of a kind of composite ceramics - Google Patents
The thick brick of a kind of composite ceramics Download PDFInfo
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- CN204589745U CN204589745U CN201520173143.2U CN201520173143U CN204589745U CN 204589745 U CN204589745 U CN 204589745U CN 201520173143 U CN201520173143 U CN 201520173143U CN 204589745 U CN204589745 U CN 204589745U
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Abstract
The utility model provides the thick brick of a kind of composite ceramics, comprises concrete base layer, and described concrete base layer is provided with ceramic topcoats; The thickness of described concrete base layer is greater than the thickness of described ceramic topcoats, and the thickness of described concrete base layer and described ceramic topcoats is 30-120mm.The thick brick of a kind of composite ceramics that the utility model provides, ceramic topcoats avoids the weakness such as concrete brick frost resistance, durability, beautiful decoration be relatively poor, and compared with the thick brick of the pottery of same volume, both raw materials are different, wherein, the cost of concrete base layer is lower, therefore, under the prerequisite reaching ceramic thick brick performance requirement, the cost of the thick brick of whole composite ceramics can be reduced.
Description
Technical field
The utility model relates to building material technical field, especially relates to the thick brick of a kind of composite ceramics.
Background technology
Thickness to be 30-120mm Ceramic Tiles (hereinafter referred to as the thick brick of pottery) be a kind of high-grade outdoor thicker ground decoration Ceramic Tiles, has high strength, safe, anti-skidding, wear-resisting, the rich color not characteristic such as fugitive color.Can form ceramic water-permeable brick when material is porous type, when raining, rainwater rapid permeability is to underground, and road surface is ponding not easily, can alleviate the burden of urban sewage pipeline, effectively reduce Urban Flood Waterlogging, improve groundwater environment; When becoming a fine day, water is evaporated to ground, effectively can control urban heat land effect.Pass through to repave after road surface does not need concreting layer at non-traction engine and paste ceramic thick brick, construction simple and fast, expense are lower, and it is good to lay result of use, not easily produce when about 2cm ceramic tile or granite lay outdoor surfaces easily come off, the phenomenon such as fracture.
But because the thick brick of compact substance pottery is usually at about 60mm in the market, every square meter weight is at about 130 kilograms; Ceramic water-permeable brick is usually at about 60mm, and every square meter weight is at about 110 kilograms (the every square meter of general ceramic tile is at about 20 kilograms).There is following shortcoming, thus impact is promoted the use of.
1) ceramic thick brick raw materials consumption and to burn till cost very high, cause the on the high side of ceramic thick brick;
2) the significantly rising of Product transport cost, is several times as much as the freight charges of general ceramic tile;
3) labor strength rises, and operating expenses is relatively high.
Utility model content
The purpose of this utility model is to provide a kind of composite ceramics thick brick, and to solve, the quality that exists in prior art is large, transport and the higher technical problem of cost of labor.
The thick brick of a kind of composite ceramics that the utility model provides, comprise concrete base layer, described concrete base layer is provided with ceramic topcoats;
The thickness of described concrete base layer is greater than the thickness of described ceramic topcoats, and the thickness of described concrete base layer and described ceramic topcoats is 30-120mm.
Further, described ceramic topcoats comprises the first ceramic layer and second ceramic layer of superposition mutually.
Wherein, in composite molding process, the first ceramic layer is the top layer of whole ceramic topcoats, can play decoration function, and therefore, corresponding ceramic pigment according to ceramic tile surface colour planning requirement, can mix in above-mentioned raw materials by the first ceramic layer in manufacturing process.Consider the Cost Problems only having the surface of ceramic topcoats to have dyeing designing requirement and ceramic pigment, ceramic topcoats is divided into two-layer, in manufacturing process, first ceramic layer is added ceramic pigment dyeing, second ceramic layer does not then add ceramic pigment, therefore, the use amount of dyestuff can be reduced, thus cost-saving.
Further, one deck enhancement Layer is at least provided with in described concrete base layer.
In order to improve the intensity of concrete base layer, can arrange one or more layers enhancement Layer in concrete base layer, wherein, enhancement Layer can be reinforcing mat, and reinforcing mat tiling is embedded in concrete base layer, and its length is identical with concrete base layer with width.
Further, the material of described ceramic topcoats is compact substance or permeable matter.
According to the instructions for use of the ceramic thick brick of difference, ceramic topcoats can select unlike material, e.g., can select water-permeable brick ceramic topcoats when needing the thick brick of composite ceramics to have pervious function, then composite permeable concrete; For cancelling roadbed concreting layer, when reducing thick brick paving cost, compact substance ceramic topcoats can be selected, then compound self-compacting concrete.
Further, the material of described concrete base layer is self-compacting concrete or pervious concrete.
According to the user demand of the thick brick of different potteries, concrete base layer can select different materials, as, be applied in the thick brick of composite ceramics on pedestrian, driving road surface, its requirement of strength supported is higher, and therefore, the material of concrete base layer can select self-compacting concrete, if be applied in the area higher to permeable requirement, then concrete base layer can select pervious concrete.
Further, the thickness of described ceramic topcoats is 5-30mm.
The thickness of ceramic topcoats needs the thickness being less than concrete base layer, and its main purpose saves material, reduce ceramic thick brick use the cost of material, preferably, the thickness of ceramic topcoats is 5-30mm.
Further, the material of described enhancement Layer is the reinforcing mat of metal material, and described reinforcing mat is located at the one end near described second ceramic layer in described concrete base layer.
Further, be provided with adhesive linkage between described ceramic topcoats and described concrete base layer, the material of described adhesive linkage is mortar.
Further, the raw material of described first ceramic layer is the mixture of the waste old ceramics ceramic particle made of fragmentation and sintering ceramic raw material.
Further, the raw material of described second ceramic layer is the mixture of a kind of and sintering ceramic raw material be at least in ceramic particle that waste old ceramics fragmentation makes, the waste particle made of industrial residue fragmentation.
The thick brick of a kind of composite ceramics that the utility model provides, is designed to sandwich construction by thick for pottery brick, namely comprises ceramic topcoats and concrete base layer, by arranging ceramic topcoats and the concrete base layer of unlike material, the passable thick brick of the pottery obtaining different performance feature, e.g., permeable, dense form etc.
Ceramic topcoats avoids the weakness such as concrete brick frost resistance, durability, beautiful decoration be relatively poor, and compared with the thick brick of the pottery of same volume, both raw materials are different, wherein, the cost of concrete base layer is lower, therefore, under the prerequisite reaching ceramic thick brick performance requirement, the cost of the thick brick of whole composite ceramics can be reduced.
Accompanying drawing explanation
In order to be illustrated more clearly in the utility model detailed description of the invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in detailed description of the invention or description of the prior art below, apparently, accompanying drawing in the following describes is embodiments more of the present utility model, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
The sectional view of the thick brick of a kind of composite ceramics that Fig. 1 provides for the utility model embodiment;
The FB(flow block) of the preparation method of the thick brick of a kind of composite ceramics that Fig. 2 provides for the utility model embodiment.
Reference numeral:
1-concrete base layer; 2-first ceramic layer; 3-second ceramic layer;
4-enhancement Layer.
Detailed description of the invention
Be clearly and completely described the technical solution of the utility model below in conjunction with accompanying drawing, obviously, described embodiment is the utility model part embodiment, instead of whole embodiments.Based on the embodiment in the utility model, those of ordinary skill in the art are not making the every other embodiment obtained under creative work prerequisite, all belong to the scope of the utility model protection.
In description of the present utility model, it should be noted that, orientation or the position relationship of the instruction such as term " " center ", " on ", D score, "left", "right", " vertically ", " level ", " interior ", " outward " they be based on orientation shown in the drawings or position relationship; be only the utility model and simplified characterization for convenience of description; instead of instruction or imply the device of indication or element must have specific orientation, with specific azimuth configuration and operation, therefore can not be interpreted as restriction of the present utility model.In addition, term " first ", " second ", " the 3rd " only for describing object, and can not be interpreted as instruction or hint relative importance.
In description of the present utility model, it should be noted that, unless otherwise clearly defined and limited, term " installation ", " being connected ", " connection " should be interpreted broadly, and such as, can be fixedly connected with, also can be removably connect, or connect integratedly; Can be mechanical connection, also can be electrical connection; Can be directly be connected, also indirectly can be connected by intermediary, can be the connection of two element internals.For the ordinary skill in the art, concrete condition the concrete meaning of above-mentioned term in the utility model can be understood.
Embodiment 1
The sectional view of the thick brick of a kind of composite ceramics that Fig. 1 provides for the utility model embodiment; As shown in Figure 1, the thick brick of a kind of composite ceramics that the present embodiment provides, comprise concrete base layer 1, concrete base layer 1 is provided with ceramic topcoats;
The thickness of concrete base layer 1 is greater than the thickness of ceramic topcoats, and the thickness of concrete base layer 1 and ceramic topcoats is 30-120mm.
The thick brick of a kind of composite ceramics that the utility model provides, is designed to sandwich construction by thick for pottery brick, namely comprises ceramic topcoats and concrete base layer, by arranging ceramic topcoats and the concrete base layer of unlike material, the passable thick brick of the pottery obtaining different performance feature, e.g., permeable, dense form etc.
Ceramic topcoats avoids the weakness such as concrete brick frost resistance, durability, beautiful decoration be relatively poor, and compared with the thick brick of the pottery of same volume, both raw materials are different, wherein, the cost of concrete base layer is lower, therefore, under the prerequisite reaching ceramic thick brick performance requirement, the cost of the thick brick of whole composite ceramics can be reduced.
Embodiment 2
The sectional view of the thick brick of a kind of composite ceramics that Fig. 1 provides for the utility model embodiment; As shown in Figure 1, the thick brick of a kind of composite ceramics that the present embodiment provides, comprise concrete base layer 1, concrete base layer 1 is provided with ceramic topcoats;
The thickness of concrete base layer 1 is greater than the thickness of ceramic topcoats, and the thickness of concrete base layer 1 and ceramic topcoats is 30-120mm.
Ceramic topcoats comprises the first ceramic layer 2 and the second ceramic layer 3 of superposition mutually.
Wherein, in composite molding process, the first ceramic layer 2 is the top layer of whole ceramic topcoats, can play decoration function, and therefore, corresponding ceramic pigment according to ceramic tile surface colour planning requirement, can mix in above-mentioned raw materials by the first ceramic layer 2 in manufacturing process.Consider the Cost Problems only having the surface of ceramic topcoats to have dyeing designing requirement and ceramic pigment, ceramic topcoats is divided into two-layer, in manufacturing process, first ceramic layer 2 is added ceramic pigment dyeing, second ceramic layer 3 does not then add ceramic pigment, therefore, the use amount of dyestuff can be reduced, thus cost-saving.
One deck enhancement Layer 4 is at least provided with in concrete base layer 1.
In order to improve the intensity of concrete base layer 1, can arrange one or more layers enhancement Layer 4 in concrete base layer 1, wherein, enhancement Layer 4 can be reinforcing mat, and reinforcing mat tiling is embedded in concrete base layer 1, and its length is identical with concrete base layer 1 with width.
Concrete base layer 1 connection bonding with ceramic topcoats.
Can be formed in one between concrete base layer 1 and ceramic topcoats, also can connecting shaping for split, namely manufacture concrete base layer 1 and ceramic topcoats separately, afterwards, concrete base layer 1 and ceramic topcoats being linked together, making the thick brick of composite ceramics.Wherein, adopt bonding connection, adhesives can be mortar.
The material of ceramic topcoats is compact substance or permeable matter.
According to the instructions for use of the ceramic thick brick of difference, ceramic topcoats can select unlike material, e.g., can select water-permeable brick ceramic topcoats when needing the thick brick of composite ceramics to have pervious function, then composite permeable concrete; For cancelling roadbed concreting layer, when reducing thick brick paving cost, compact substance ceramic topcoats can be selected, then compound self-compacting concrete.
The material of concrete base layer 1 is self-compacting concrete or pervious concrete.
According to the user demand of the thick brick of different potteries, concrete base layer 1 can select different materials, as, be applied in the thick brick of composite ceramics on pedestrian, driving road surface, its requirement of strength supported is higher, and therefore, the material of concrete base layer 1 can select self-compacting concrete, if be applied in the area higher to permeable requirement, then concrete base layer 1 can select pervious concrete.
The thickness of ceramic topcoats is 5-30mm.
The thickness of ceramic topcoats needs the thickness being less than concrete base layer 1, and its main purpose saves material, reduce ceramic thick brick use the cost of material, preferably, the thickness of ceramic topcoats is 5-30mm.
The material of enhancement Layer is the reinforcing mat of metal material, and reinforcing mat is located at the one end near the second ceramic layer in concrete base layer.
Concrete base layer is main weight-bearing surface near the side of the second ceramic layer, and therefore, reinforcing mat is arranged on this place, the load-bearing being conducive to concrete base layer is more stable.
Be provided with adhesive linkage between ceramic topcoats and concrete base layer, preferably, the material of adhesive linkage is mortar.
The raw material of the first ceramic layer is the mixture of the ceramic particle made of waste old ceramics fragmentation and sintering ceramic raw material.
The raw material of the second ceramic layer is the mixture of a kind of and sintering ceramic raw material be at least in ceramic particle that waste old ceramics fragmentation makes, the waste particle made of industrial residue fragmentation.
The raw material of the first ceramic layer and the second ceramic layer can utilize defective work to recycle, and this kind of mode can either avoid raw material to the pollution of environment, meanwhile, can also be cost-saving, reduce raw material head and drop into.
The thick brick of a kind of composite ceramics that the utility model provides, is designed to sandwich construction by thick for pottery brick, namely comprises ceramic topcoats and concrete base layer, by arranging ceramic topcoats and the concrete base layer of unlike material, the passable thick brick of the pottery obtaining different performance feature, e.g., permeable, dense form etc.
Ceramic topcoats avoids the weakness such as concrete brick frost resistance, durability, beautiful decoration be relatively poor, and compared with the thick brick of the pottery of same volume, both raw materials are different, wherein, the cost of concrete base layer is lower, therefore, under the prerequisite reaching ceramic thick brick performance requirement, the cost of the thick brick of whole composite ceramics can be reduced.
Embodiment 3
The sectional view of the thick brick of a kind of composite ceramics that Fig. 1 provides for the utility model embodiment; The FB(flow block) of the preparation method of the thick brick of a kind of composite ceramics that Fig. 2 provides for the utility model embodiment; As illustrated in fig. 1 and 2, the preparation method of the thick brick of a kind of composite ceramics that the present embodiment provides, comprises the following steps;
Prepare ceramic stock;
According to the surface color designing requirement of the thick brick of composite ceramics, corresponding ceramic pigment is mixed in the ceramic stock partly prepared;
The ceramic stock being mixed with ceramic pigment is inserted in press die, makes the first ceramic layer 2;
The ceramic stock not being mixed with ceramic pigment is inserted in press die, makes the second ceramic layer 3;
First ceramic layer 2 and the second ceramic layer 3 are formed ceramic topcoats idiosome in press punching press, and carries out drying;
Ceramic topcoats idiosome is sent into ceramic kiln burn till at the temperature of 1000-1300 degree, the insulation cooling kiln discharge after 40-180 minute that burns makes ceramic topcoats;
Make layer of concrete, layer of concrete is connected with ceramic topcoats, makes the thick brick of composite ceramics.
The preparation method of layer of concrete is:
By ceramic topcoats surface down, the back side upward as bed die, four limits be highly the template of ceramic thick brick design thickness fix formed opening up framed, by concreting also compacting in framed;
Or
The reinforcement of concrete press is struck out concrete brick, ceramic topcoats mortar is pasted onto concrete brick surface.
The ceramic stock of the first ceramic layer 2 is the mixture of aggregate and sintering ceramic raw material, and wherein, aggregate accounts for weight ratio 60-90%, and aggregate is the ceramic particle that waste old ceramics fragmentation is made.
The ceramic stock of the first ceramic layer 2 is the mixture of aggregate and sintering ceramic raw material, and wherein, aggregate accounts for weight ratio 60-90%, and aggregate is at least the one in ceramic particle that waste old ceramics fragmentation makes, the waste particle made of industrial residue fragmentation.
According to the preparation method of the thick brick of this composite ceramics, by arranging the material of ceramic topcoats and concrete base layer 1, multiple product can be made, thick brick of composite ceramics of the thick brick of the composite ceramics as permeable, dense form etc.;
Wherein, for the thick brick of the composite ceramics of permeable, its preparation method is:
The first step: by broken for waste and old recovery pottery, by water permeable ability designing requirement, corresponding grating ceramic particle carried out mixing as aggregate (accounting for weight ratio: 60-90%), add sintering ceramic raw material;
Second step: according to the designing requirement of permeable composite ceramics thick brick surface color, mixes corresponding ceramic pigment in above-mentioned water-permeable brick raw material;
3rd step: industrial residue (slag, gangue etc.) is broken, carries out mixing by water permeable ability designing requirement by corresponding waste residue grating particle and makes aggregate (accounting for weight ratio: 60-90%), add appropriate sintering ceramic raw material;
4th step: the raw material produce the first step or the 3rd step or the compound of the two are first inserted in ceramic press mould, are made into the second ceramic layer 3 not adding dyestuff;
5th step: inserted in ceramic press mould by the raw material that second step produces, is made into the first ceramic layer 2 adding dyestuff;
6th step: overturn the demoulding by after the first ceramic layer 2 and the second ceramic layer 3 press punch forming, cavity carries out drying upward afterwards, makes ceramic topcoats idiosome;
7th step: ceramic topcoats idiosome is sent into ceramic kiln and burns till at the temperature of 1000-1300 degree, rear insulation cooling kiln discharge, makes ceramic topcoats;
8th step: by ceramic topcoats surface down, the back side upward as bed die, four limits be highly the template of ceramic thick brick design thickness fix formed opening up framed;
9th step: by be cast in by the pervious concrete (grating stone or grating industrial residue 70-80%, the Admixtures such as cement 20-25% and water reducing agent) meeting water permeable ability above-mentioned framed in, obtain the thick brick of permeable composite ceramics.
Permeable ceramic layer mask has the water permeable ability identical with general ceramic water-permeable brick, and permeable concrete base layer can have stronger water permeable ability, and therefore the water permeable ability of this composite structure product will be greater than the ceramic water-permeable brick of condition of equivalent thickness.When raining, rainwater can permeate the ground through the thick brick of compound rapidly, alleviates urban sewerage and drainage system pressure, effectively reduces Urban Flood Waterlogging, improves and recharge of groundwater.Because hole is less, brick body itself can leave comparatively juicy and slowly evaporating after becoming a fine day, and can improve urban heat land effect.Earth material as the ground such as avenue, square can have decoration and pervious function concurrently.Different load bearing stengths can be obtained according to designing requirement to select for different place purposes.
Last it is noted that above each embodiment is only in order to illustrate the technical solution of the utility model, be not intended to limit; Although be described in detail the utility model with reference to foregoing embodiments, those of ordinary skill in the art is to be understood that: it still can be modified to the technical scheme described in foregoing embodiments, or carries out equivalent replacement to wherein some or all of technical characteristic; And these amendments or replacement, do not make the essence of appropriate technical solution depart from the scope of each embodiment technical scheme of the utility model.
Claims (8)
1. the thick brick of composite ceramics, is characterized in that, comprise concrete base layer, and described concrete base layer is provided with ceramic topcoats;
The thickness of described concrete base layer is greater than the thickness of described ceramic topcoats, and the thickness of described concrete base layer and described ceramic topcoats is 30-120mm.
2. the thick brick of composite ceramics according to claim 1, is characterized in that, described ceramic topcoats comprises the first ceramic layer and second ceramic layer of superposition mutually.
3. the thick brick of composite ceramics according to claim 2, is characterized in that, is at least provided with one deck enhancement Layer in described concrete base layer.
4. the thick brick of composite ceramics according to claim 1, is characterized in that, the material of described ceramic topcoats is compact substance or permeable matter.
5. the thick brick of composite ceramics according to claim 1, is characterized in that, the material of described concrete base layer is self-compacting concrete or pervious concrete.
6. the thick brick of composite ceramics according to claim 1, is characterized in that, the thickness of described ceramic topcoats is 5-30mm.
7. the thick brick of composite ceramics according to claim 3, is characterized in that, the material of described enhancement Layer is the reinforcing mat of metal material, and described reinforcing mat is located at the one end near described second ceramic layer in described concrete base layer.
8. the thick brick of composite ceramics according to claim 1, is characterized in that, is provided with adhesive linkage between described ceramic topcoats and described concrete base layer, and the material of described adhesive linkage is mortar.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520173143.2U CN204589745U (en) | 2015-03-25 | 2015-03-25 | The thick brick of a kind of composite ceramics |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520173143.2U CN204589745U (en) | 2015-03-25 | 2015-03-25 | The thick brick of a kind of composite ceramics |
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| CN204589745U true CN204589745U (en) | 2015-08-26 |
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| CN201520173143.2U Expired - Fee Related CN204589745U (en) | 2015-03-25 | 2015-03-25 | The thick brick of a kind of composite ceramics |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104727200A (en) * | 2015-03-25 | 2015-06-24 | 吕国兵 | Composite ceramic thick brick and manufacturing method thereof |
| CN107803923A (en) * | 2017-11-01 | 2018-03-16 | 清远市美邦陶瓷实业有限公司 | A kind of composite ceramics thickness brick preparation method |
-
2015
- 2015-03-25 CN CN201520173143.2U patent/CN204589745U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104727200A (en) * | 2015-03-25 | 2015-06-24 | 吕国兵 | Composite ceramic thick brick and manufacturing method thereof |
| CN104727200B (en) * | 2015-03-25 | 2017-05-03 | 吕国兵 | Composite ceramic thick brick and manufacturing method thereof |
| CN107803923A (en) * | 2017-11-01 | 2018-03-16 | 清远市美邦陶瓷实业有限公司 | A kind of composite ceramics thickness brick preparation method |
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