CN204589344U - A kind of energy-saving welding wire copper plating device - Google Patents
A kind of energy-saving welding wire copper plating device Download PDFInfo
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- CN204589344U CN204589344U CN201520069637.6U CN201520069637U CN204589344U CN 204589344 U CN204589344 U CN 204589344U CN 201520069637 U CN201520069637 U CN 201520069637U CN 204589344 U CN204589344 U CN 204589344U
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- copper plating
- concentration sensor
- plating groove
- groove
- magnetic valve
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Abstract
The utility model belongs to welding wire technical field, is specifically related to a kind of energy-saving welding wire copper plating device.The technical problem solved is to provide a kind of energy-saving welding wire copper plating device.Provide so a kind of energy-saving welding wire copper plating device, include magnetic valve I, copper plating groove, concentration sensor I, magnetic valve II, Controlling System etc.; Tubing is provided with magnetic valve I, is provided with copper plating groove below tubing, tubing stretches in copper plating groove; Concentration sensor I is arranged on the right side of positive pole titanium plate, and positive pole titanium plate is arranged on the bottom of copper plating groove; The left side of copper plating groove is provided with vent pipe, and copper plating groove is connected with vent pipe, vent pipe is provided with magnetic valve II; The right side of copper plating groove is provided with warning howler; Magnetic valve I, concentration sensor I, magnetic valve II, warning howler are connected with Controlling System all respectively.The energy-saving welding wire copper plating device of the one provided, save energy, effective, efficiency is high, and structure is simple, easy to operate.
Description
Technical field
The utility model belongs to welding wire technical field, is specifically related to a kind of energy-saving welding wire copper plating device.
Background technology
Plating is exactly the process utilizing electrolysis principle to plate other metal or alloy of skim on some metallic surface, is utilize electrolytic action, makes the technique of the surface attachment layer of metal film of metal or other material.Thus play and prevent burning (as corrosion), improve the effects such as wear resistance, electroconductibility, reflective, erosion resistance and having improved aesthetic appearance.
During plating, coated metal or other insoluble materials do anode, and workpiece to be plated does negative electrode, and the positively charged ion of coated metal is reduced formation coating at workpiece surface to be plated.For getting rid of other cationic interference, and making coating evenly, firmly, electroplate liquid need be done, to keep the cationic concentration of coated metal constant with containing the cationic solution of coated metal.The object of plating plates metal plating on base material, changes substrate surface character or size.Plating can strengthen metal erosion resistance (the corrosion resistant metal of the many employings of coated metal), increase hardness, prevent abrasion, improve electroconductibility, slipperiness, thermotolerance and surface aesthetic.
Utilize electrolysis principle on machinework, deposit the good but technology of the metal cover that performance is different with body material of attachment.Electrolytic coating is more even than hot dipping layer, generally all thinner, from several micron to tens microns not etc.By plating, decoration protectiveness and various functional upper layer can be obtained on machinework, the workpiece of wearing and tearing and processing error can also be repaired.
Existing welding wire copper plating device, does not have Controlling System, can not monitor the concentration of electrolytic solution automatically in real time, more can not adjust the concentration of electrolytic solution automatically.When the concentration of electrolytic solution reduces, continue to carry out copper facing to steel wire, the consumption of meeting increase energy, causes the significant wastage of the energy, and causes copper facing efficiency to reduce.
Utility model content
(1) technical problem that will solve
The utility model is in order to overcome existing welding wire copper plating device, and waste energy, not energy-conservation shortcoming, the technical problems to be solved in the utility model is to provide a kind of energy-saving welding wire copper plating device.
(2) technical scheme
In order to solve the problems of the technologies described above; the utility model provides so a kind of energy-saving welding wire copper plating device, includes copper sulfate container for storing liquid, tubing, magnetic valve I, copper plating groove, concentration sensor I, positive pole titanium plate, vent pipe, magnetic valve II, devil liquor recovery groove, Controlling System, warning howler;
The left side of copper sulfate container for storing liquid is provided with tubing, and copper sulfate container for storing liquid is connected with tubing; Tubing is provided with magnetic valve I, is provided with copper plating groove below tubing, tubing stretches in copper plating groove; Be provided with concentration sensor I and positive pole titanium plate in copper plating groove, concentration sensor I is arranged on the right side of positive pole titanium plate, and positive pole titanium plate is arranged on the bottom of copper plating groove;
The left side of copper plating groove is provided with vent pipe, and copper plating groove is connected with vent pipe, vent pipe is provided with magnetic valve II, is provided with devil liquor recovery groove below vent pipe, and vent pipe stretches in devil liquor recovery groove; The right side of copper plating groove is provided with warning howler; Magnetic valve I, concentration sensor I, magnetic valve II, warning howler are connected with Controlling System all respectively.
Preferably, also include concentration sensor II, concentration sensor II is arranged in copper plating groove, and concentration sensor II is arranged on the left side of positive pole titanium plate.
Principle of work: during plating, coated metal or other insoluble materials do anode, and workpiece to be plated does negative electrode, and the positively charged ion of coated metal is reduced formation coating at workpiece surface to be plated.
When preparing to carry out copper facing to steel wire, first in copper plating groove, injecting electrolytic solution, then steel wire is guided in copper plating groove.Now, the positive pole titanium plate be arranged on bottom copper plating groove is positive pole, and steel wire is negative pole, switches on power and starts to carry out copper facing to steel wire.
While to steel wire copper plating, the concentration sensor I be arranged in copper plating groove detects the concentration of copper plating groove electrolyte inside constantly, and by the information feed back of detection to Controlling System.When concentration sensor I detects the numerical range of the concentration of electrolytic solution lower than setting, concentration sensor I by the information feed back that detects to Controlling System.Controlling System is according to concentration sensor I feedack, and Controlling solenoid valve II is opened, and is discharged in devil liquor recovery groove by unnecessary electrolysis waste solution from vent pipe.
Controlling System Controlling solenoid valve I is also opened simultaneously, by the copper sulfate electrolyte stored in copper sulfate container for storing liquid, is injected in copper plating groove by tubing, to guarantee that the concentration of electrolyte in copper plating groove meets the numerical range of setting.Otherwise when the concentration of electrolyte in copper plating groove is lower than the numerical range set, continue to carry out copper facing to steel wire, the consumption of meeting increase energy, causes the significant wastage of the energy.
When the concentration of electrolyte that concentration sensor I detects in copper plating groove meets the numerical range of setting, concentration sensor I by the information feed back that detects to Controlling System.Controlling System is according to concentration sensor I feedack, and Controlling solenoid valve I and magnetic valve II are closed respectively, stops respectively the discharge of copper plating groove Inner electrolysis waste liquid and the injection to copper plating groove electrolyte inside.The operational circumstances of Controlling System control warning howler to this is reported to the police to staff simultaneously.
In copper plating groove, be also provided with redundant safety device concentration sensor II, what concentration sensor II matched with concentration sensor I detects constantly to the concentration of the electrolytic solution in copper plating groove, and simultaneously by detect information feed back to Controlling System.Concentration sensor II and concentration sensor I match, can more even to the Concentration Testing of electrolytic solution, more accurately, ensure that the reliability of detected result greatly, have stopped the waste of electrolytic solution, avoided consuming excessively of energy.
(3) beneficial effect
The energy-saving welding wire copper plating device of one provided by the utility model, has Controlling System and concentration sensor, automatically can detect the change of concentration of electrolyte, can inject automatically and discharge electrolytic solution, ensure that the satisfactory numerical range of the concentration of electrolytic solution, when avoiding concentration of electrolyte deficiency, continue copper-plated excess energy consumption, save the energy, copper facing is effective, and efficiency is high, and structure is simple, easy to operate, maintain easily maintenance.
Accompanying drawing explanation
Fig. 1 is front view structural representation of the present utility model.
Fig. 2 is front view structural representation of the present utility model.
Being labeled as in accompanying drawing: 1-copper sulfate container for storing liquid, 2-tubing, 3-magnetic valve I, 4-copper plating groove, 5-concentration sensor I, 6-positive pole titanium plate, 7-vent pipe, 8-magnetic valve II, 9-devil liquor recovery groove, 10-Controlling System, 11-warning howler, 12-concentration sensor II, 13-steel wire.
Embodiment
Below in conjunction with drawings and Examples, the utility model is further described.
embodiment 1
A kind of energy-saving welding wire copper plating device, as shown in Figure 1, copper sulfate container for storing liquid 1, tubing 2, magnetic valve I 3, copper plating groove 4, concentration sensor I 5, positive pole titanium plate 6, vent pipe 7, magnetic valve II 8, devil liquor recovery groove 9, Controlling System 10, warning howler 11 is included.
The left side of copper sulfate container for storing liquid 1 is provided with tubing 2, and copper sulfate container for storing liquid 1 is connected with tubing 2; Tubing 2 is provided with magnetic valve I 3, is provided with copper plating groove 4 below tubing 2, tubing 2 stretches in copper plating groove 4; Be provided with concentration sensor I 5 and positive pole titanium plate 6 in copper plating groove 4, concentration sensor I 5 is arranged on the right side of positive pole titanium plate 6, and positive pole titanium plate 6 is arranged on the bottom of copper plating groove 4.
The left side of copper plating groove 4 is provided with vent pipe 7, and copper plating groove 4 is connected with vent pipe 7, vent pipe 7 is provided with magnetic valve II 8, is provided with devil liquor recovery groove 9 below vent pipe 7, and vent pipe 7 stretches in devil liquor recovery groove 9; The right side of copper plating groove 4 is provided with warning howler 11; Magnetic valve I 3, concentration sensor I 5, magnetic valve II 8, warning howler 11 are connected with Controlling System 10 all respectively.
Principle of work: during plating, coated metal or other insoluble materials do anode, and workpiece to be plated does negative electrode, and the positively charged ion of coated metal is reduced formation coating at workpiece surface to be plated.
When preparing to carry out copper facing to steel wire 13, first in copper plating groove 4, injecting electrolytic solution, then steel wire 13 is guided in copper plating groove 4.Now, the positive pole titanium plate 6 be arranged on bottom copper plating groove 4 is positive pole, and steel wire 13 is negative pole, switches on power and starts to carry out copper facing to steel wire 13.
Copper-plated to steel wire 13 while, the concentration sensor I 5 be arranged in copper plating groove 4 detects the concentration of copper plating groove 4 electrolyte inside constantly, and by the information feed back of detection to Controlling System 10.When concentration sensor I 5 detects the numerical range of the concentration of electrolytic solution lower than setting, concentration sensor I 5 by the information feed back that detects to Controlling System 10.Controlling System 10 is according to concentration sensor I 5 feedack, and Controlling solenoid valve II 8 is opened, and is discharged in devil liquor recovery groove 9 by unnecessary electrolysis waste solution from vent pipe 7.
Controlling System 10 Controlling solenoid valve I 3 is also opened simultaneously, by the copper sulfate electrolyte stored in copper sulfate container for storing liquid 1, is injected in copper plating groove 4, to guarantee that the concentration of electrolyte in copper plating groove 4 meets the numerical range of setting by tubing 2.Otherwise when the concentration of electrolyte in copper plating groove 4 is lower than the numerical range set, continue to carry out copper facing to steel wire 13, the consumption of meeting increase energy, causes the significant wastage of the energy.
When the concentration of electrolyte that concentration sensor I 5 detects in copper plating groove 4 meets the numerical range of setting, concentration sensor I 5 by the information feed back that detects to Controlling System 10.Controlling System 10 is according to concentration sensor I 5 feedack, and Controlling solenoid valve I 3 and magnetic valve II 8 are closed respectively, stop respectively the discharge of copper plating groove 4 Inner electrolysis waste liquid and the injection to copper plating groove 4 electrolyte inside.Simultaneously Controlling System 10 controls the operational circumstances of warning howler 11 to this and reports to the police to staff.
embodiment 2
A kind of energy-saving welding wire copper plating device, as shown in Figure 1, copper sulfate container for storing liquid 1, tubing 2, magnetic valve I 3, copper plating groove 4, concentration sensor I 5, positive pole titanium plate 6, vent pipe 7, magnetic valve II 8, devil liquor recovery groove 9, Controlling System 10, warning howler 11 is included.
The left side of copper sulfate container for storing liquid 1 is provided with tubing 2, and copper sulfate container for storing liquid 1 is connected with tubing 2; Tubing 2 is provided with magnetic valve I 3, is provided with copper plating groove 4 below tubing 2, tubing 2 stretches in copper plating groove 4; Be provided with concentration sensor I 5 and positive pole titanium plate 6 in copper plating groove 4, concentration sensor I 5 is arranged on the right side of positive pole titanium plate 6, and positive pole titanium plate 6 is arranged on the bottom of copper plating groove 4.
The left side of copper plating groove 4 is provided with vent pipe 7, and copper plating groove 4 is connected with vent pipe 7, vent pipe 7 is provided with magnetic valve II 8, is provided with devil liquor recovery groove 9 below vent pipe 7, and vent pipe 7 stretches in devil liquor recovery groove 9; The right side of copper plating groove 4 is provided with warning howler 11; Magnetic valve I 3, concentration sensor I 5, magnetic valve II 8, warning howler 11 are connected with Controlling System 10 all respectively.
As shown in Figure 2, also include concentration sensor II 12, concentration sensor II 12 is arranged in copper plating groove 4, and concentration sensor II 12 is arranged on the left side of positive pole titanium plate 6.
Principle of work: during plating, coated metal or other insoluble materials do anode, and workpiece to be plated does negative electrode, and the positively charged ion of coated metal is reduced formation coating at workpiece surface to be plated.
When preparing to carry out copper facing to steel wire 13, first in copper plating groove 4, injecting electrolytic solution, then steel wire 13 is guided in copper plating groove 4.Now, the positive pole titanium plate 6 be arranged on bottom copper plating groove 4 is positive pole, and steel wire 13 is negative pole, switches on power and starts to carry out copper facing to steel wire 13.
Copper-plated to steel wire 13 while, the concentration sensor I 5 be arranged in copper plating groove 4 detects the concentration of copper plating groove 4 electrolyte inside constantly, and by the information feed back of detection to Controlling System 10.When concentration sensor I 5 detects the numerical range of the concentration of electrolytic solution lower than setting, concentration sensor I 5 by the information feed back that detects to Controlling System 10.Controlling System 10 is according to concentration sensor I 5 feedack, and Controlling solenoid valve II 8 is opened, and is discharged in devil liquor recovery groove 9 by unnecessary electrolysis waste solution from vent pipe 7.
Controlling System 10 Controlling solenoid valve I 3 is also opened simultaneously, by the copper sulfate electrolyte stored in copper sulfate container for storing liquid 1, is injected in copper plating groove 4, to guarantee that the concentration of electrolyte in copper plating groove 4 meets the numerical range of setting by tubing 2.Otherwise when the concentration of electrolyte in copper plating groove 4 is lower than the numerical range set, continue to carry out copper facing to steel wire 13, the consumption of meeting increase energy, causes the significant wastage of the energy.
When the concentration of electrolyte that concentration sensor I 5 detects in copper plating groove 4 meets the numerical range of setting, concentration sensor I 5 by the information feed back that detects to Controlling System 10.Controlling System 10 is according to concentration sensor I 5 feedack, and Controlling solenoid valve I 3 and magnetic valve II 8 are closed respectively, stop respectively the discharge of copper plating groove 4 Inner electrolysis waste liquid and the injection to copper plating groove 4 electrolyte inside.Simultaneously Controlling System 10 controls the operational circumstances of warning howler 11 to this and reports to the police to staff.
In copper plating groove 4, be also provided with redundant safety device concentration sensor II 12, what concentration sensor II 12 matched with concentration sensor I 5 detects constantly to the concentration of the electrolytic solution in copper plating groove 4, and simultaneously by detect information feed back to Controlling System 10.Concentration sensor II 12 and concentration sensor I 5 match, can more even to the Concentration Testing of electrolytic solution, more accurately, ensure that the reliability of detected result greatly, have stopped the waste of electrolytic solution, avoided consuming excessively of energy.
The above embodiment only have expressed preferred implementation of the present utility model, and it describes comparatively concrete and detailed, but therefore can not be interpreted as the restriction to the utility model the scope of the claims.It should be pointed out that for the person of ordinary skill of the art, without departing from the inventive concept of the premise, can also make some distortion, improvement and substitute, these all belong to protection domain of the present utility model.Therefore, the protection domain of the utility model patent should be as the criterion with claims.
Claims (2)
1. an energy-saving welding wire copper plating device; it is characterized in that, include copper sulfate container for storing liquid (1), tubing (2), magnetic valve I (3), copper plating groove (4), concentration sensor I (5), positive pole titanium plate (6), vent pipe (7), magnetic valve II (8), devil liquor recovery groove (9), Controlling System (10), warning howler (11);
The left side of copper sulfate container for storing liquid (1) is provided with tubing (2), and copper sulfate container for storing liquid (1) is connected with tubing (2); Tubing (2) is provided with magnetic valve I (3), tubing (2) below is provided with copper plating groove (4), and tubing (2) stretches in copper plating groove (4); Be provided with concentration sensor I (5) and positive pole titanium plate (6) in copper plating groove (4), concentration sensor I (5) is arranged on the right side of positive pole titanium plate (6), and positive pole titanium plate (6) is arranged on the bottom of copper plating groove (4);
The left side of copper plating groove (4) is provided with vent pipe (7), copper plating groove (4) is connected with vent pipe (7), vent pipe (7) is provided with magnetic valve II (8), vent pipe (7) below is provided with devil liquor recovery groove (9), and vent pipe (7) stretches in devil liquor recovery groove (9); The right side of copper plating groove (4) is provided with warning howler (11); Magnetic valve I (3), concentration sensor I (5), magnetic valve II (8), warning howler (11) are connected with Controlling System (10) all respectively.
2. the energy-saving welding wire copper plating device of one according to claim 1, it is characterized in that, also include concentration sensor II (12), concentration sensor II (12) is arranged in copper plating groove (4), and concentration sensor II (12) is arranged on the left side of positive pole titanium plate (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520069637.6U CN204589344U (en) | 2015-02-02 | 2015-02-02 | A kind of energy-saving welding wire copper plating device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520069637.6U CN204589344U (en) | 2015-02-02 | 2015-02-02 | A kind of energy-saving welding wire copper plating device |
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| Publication Number | Publication Date |
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| CN204589344U true CN204589344U (en) | 2015-08-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201520069637.6U Expired - Fee Related CN204589344U (en) | 2015-02-02 | 2015-02-02 | A kind of energy-saving welding wire copper plating device |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105671528A (en) * | 2016-04-13 | 2016-06-15 | 无锡盛力达科技股份有限公司 | Steel wire copper plating liquid immersing time length regulating device |
| CN108334117A (en) * | 2018-02-06 | 2018-07-27 | 徐雪华 | Electrolyte solution uniformity automatic control system |
| CN108735621A (en) * | 2017-04-13 | 2018-11-02 | 矽品精密工业股份有限公司 | Detecting system |
| CN111289547A (en) * | 2020-02-19 | 2020-06-16 | 北京矿冶科技集团有限公司 | Metal embedding equipment for ultra-micro powder material |
| CN113832529A (en) * | 2021-09-02 | 2021-12-24 | 苏州公汇兴电子科技有限公司 | Automatic control method and system for copper ion concentration in copper plating bath |
-
2015
- 2015-02-02 CN CN201520069637.6U patent/CN204589344U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105671528A (en) * | 2016-04-13 | 2016-06-15 | 无锡盛力达科技股份有限公司 | Steel wire copper plating liquid immersing time length regulating device |
| CN108735621A (en) * | 2017-04-13 | 2018-11-02 | 矽品精密工业股份有限公司 | Detecting system |
| CN108334117A (en) * | 2018-02-06 | 2018-07-27 | 徐雪华 | Electrolyte solution uniformity automatic control system |
| CN111289547A (en) * | 2020-02-19 | 2020-06-16 | 北京矿冶科技集团有限公司 | Metal embedding equipment for ultra-micro powder material |
| CN113832529A (en) * | 2021-09-02 | 2021-12-24 | 苏州公汇兴电子科技有限公司 | Automatic control method and system for copper ion concentration in copper plating bath |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150826 Termination date: 20180202 |
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| CF01 | Termination of patent right due to non-payment of annual fee |