CN204584502U - A kind of universal automatic soldering - Google Patents
A kind of universal automatic soldering Download PDFInfo
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- CN204584502U CN204584502U CN201520258686.4U CN201520258686U CN204584502U CN 204584502 U CN204584502 U CN 204584502U CN 201520258686 U CN201520258686 U CN 201520258686U CN 204584502 U CN204584502 U CN 204584502U
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- adjustable plate
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- installing hole
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Abstract
The utility model discloses a kind of universal automatic soldering, comprise base, guide holder, frame, controller and head, guide holder is installed on base, and guide holder is provided with workbench, and frame is installed on the top of base, and head is installed on the top of frame, head comprises slide, head body, Z axis, mounting blocks, angle board and filar guide, slide is slidably mounted in frame, head body is installed on slide, Z axis is installed in head body, the lower end of Z axis is provided with mounting blocks, the bottom of mounting blocks is provided with angle board, filar guide is installed on the edge of installing plate, filar guide comprises adjustable plate one, adjusting rod, adjustable plate two and wire vent device, one end of adjustable plate one is installed on installing plate, the other end of adjustable plate one is provided with adjusting rod, the bottom of adjusting rod is articulated with one end of adjustable plate two, the other end of adjustable plate two is hinged with wire vent device.Solve the problem that the poor welding quality of existing glass panel, inefficiency and automaticity are not high.
Description
Technical field
The utility model relates to technical field of welding equipment, is specifically related to a kind of universal automatic soldering.
Background technology
Soldering machine is after the brazing metal heat fused utilizing low melting point, infiltrates and the welding method in gap, added metal part junction.Because solder is often kamash alloy, therefore Soldering machine of gaining the name.
Based on human weld to the welding of non-conventional glass panel.And this welding method will bring four major problem:
1, to the control of soldering tin amount only with getting sth into one's head, there is no fixed standard in.Soldering tin amount is crossed can waste material at most, crosses the quality that can affect welding at least.Working time, the long fatigue that causes was welded, and weld and HAZ is forbidden, and finally affects product quality.
2, the working environment of workman is very poor.
3, because whole welding process is all based on manually pure, production efficiency is not high.
4, automatic welding refers to that a kind of automated machine replaces manually, realizing the automatic welding of enterprise for non-conventional glass panel.Present stage, domestic glass solder automaticity was lower, was also far from realizing NC postprocessing and automation.Because glass automatic processing device has the features such as the requirement of working motion path accuracy is high, translational speed fast, complex technical process, the range of work are large, the automatic welding of non-conventional glass be realized, in the urgent need to outputing a kind of automatic equipment.
That existing automatic soldering not easily adjusts the angle of soldering head and welding wire and angle.
Utility model content
For solving the problems of the technologies described above, we have proposed a kind of universal automatic soldering, the welding solving existing non-conventional glass panel be with human weld be the not high problem of poor welding quality, poor working environment, inefficiency and automaticity come of master tape and existing automatic soldering not easily adjust the angle of soldering head and welding wire with the problem of angle.
For solving the problem, the technical solution of the utility model is as follows:
A kind of universal automatic soldering, comprise base, guide holder, frame, controller and head, described frame comprises bracing frame and underframe, support frame as described above is inverted U-shaped structure, the top of support frame as described above is the slide rail of left and right directions, and the two ends of support frame as described above are fixedly installed in the left and right sides of described underframe front portion respectively, described floor installation is in described underframe, described guide holder is installed on the end face of described base and protrudes from the end face of described underframe, the left and right sides of described guide holder all has the gathering sill of fore-and-aft direction, the end face of described guide holder is provided with workbench, the surface of described workbench is provided with some installation screws, the left and right sides of described workbench bottom surface is respectively arranged with the guide pad suitable with described gathering sill, two pieces of described guide pads are slidably matched with two described gathering sills respectively, Y-direction screw mandrel and Y-direction screw is driven to do front-rear reciprocation movement by Y-direction servomotor between described workbench and described guide holder,
Described controller is fixedly installed in the right side of described frame, described head is slidably mounted on described slide rail, described head comprises slide, head body, Z axis, mounting blocks, angle board, installing plate, soldering head and filar guide, described slide is slidably mounted on described slide rail, X is installed to servomotor and X to screw in described slide, between two ends, slide rail left and right, bearing connects X to leading screw, drive X to screw and X to the relative motion of leading screw by X to servomotor, described head body is fixedly installed in the rear side of described slide, the upper end of described Z axis is installed on the Z-direction servomotor of described head body inside, the lower end of described Z axis is exposed to described head body, described Z axis does Z-direction by Z-direction leading screw and Z-direction screw and moves back and forth, described mounting blocks is L shape structure, the top of described mounting blocks is installed on the lower end of described Z axis, the top of described angle board is installed on the bottom of described mounting blocks, described installing plate is installed on the bottom of described angle board, described soldering head is installed on described installing plate,
Described filar guide is installed on the edge of described installing plate, described filar guide comprises adjustable plate one, adjusting rod, adjustable plate two and wire vent device, one end of described adjustable plate one is installed on described installing plate, the other end of described adjustable plate one is adjustable is provided with described adjusting rod, the bottom of described adjusting rod is articulated with one end of described adjustable plate two, the other end of described adjustable plate two is hinged with described wire vent device, is all provided with lock screw between described adjusting rod and described adjustable plate two, between described wire vent device and described adjustable plate two.
Preferably, the vertical portion that described mounting blocks comprises horizontally disposed horizontal part and vertically arranges, described horizontal part is provided with vertically half-open installing hole one, coordinate in described installing hole one and described Z axis is installed, installing hole two, four described installing holes two that described vertical portion is provided with four levels distribute with inverted isosceles trapezoid shape.
Preferably, described angle board comprises the arc plate of arc structure and the swash plate with rectangular configuration, described arc plate and described swash plate are structure as a whole, the angle of described arc plate and described swash plate is acute angle, described arc plate is provided with two row's installing holes three, with arranging the distance of center circle of described installing hole three apart from described arc plate from identical, the described installing hole three that any two row four is adjacent is the distribution of inverted isosceles trapezoid shape.
Preferably, all arrange four adjacent described installing holes three with any two suitable for four described installing holes two.
Preferably, one end of described adjustable plate one has installing hole four, the other end of described adjustable plate one has locking slot, the middle part of described locking slot is provided with circular mounting hole five, described installing hole four is consistent with the direction of installing hole five, have locking screw between the two sides parallel with described locking slot, described adjusting rod is installed in described installing hole five, and described adjusting rod is by screwing screw fastening in described locking screw; Described adjustable plate one is installed on described installing plate by described installing hole four is adjustable.
Preferably, the top of described wire vent device is provided with wire leading pipe, and the bottom of described wire vent device is bolted with wire obtained mouth.
Pass through technique scheme, the universal automatic soldering of the one that the utility model proposes, drive head, workbench and Z axis displacement by controller control X respectively to servomotor, Y-direction servomotor and Z-direction servomotor, the welding solving existing non-conventional glass panel take human weld as the not high problem of poor welding quality, poor working environment, inefficiency and automaticity that master tape comes; Solve that existing automatic soldering not easily adjusts the angle of soldering head and welding wire with problem that is angle by arranging angle board, installing plate and filar guide.
Accompanying drawing explanation
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only embodiments more of the present utility model, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the perspective view of a kind of universal automatic soldering disclosed in the utility model embodiment;
Fig. 2 is the sectional perspective structural representation of a kind of universal automatic soldering disclosed in the utility model embodiment;
Fig. 3 is the perspective view of the filar guide of a kind of universal automatic soldering disclosed in the utility model embodiment.
Numeral and the corresponding component title represented by letter in figure:
1. base 2. guide holder 3. frame
4. controller 5. head 21. gathering sill
22. workbench 23. guide pad 31. bracing frames
32. underframe 33. slide rail 51. slides
52. head body 53.Z axle 54. mounting blocks
55. angle board 56. installing plate 57. soldering heads
58. filar guide 541. horizontal part 542. vertical portions
543. installing hole 1 installing hole 2 551. arc plates
552. swash plate 553. installing hole 3 581. adjustable plates one
582. adjusting rod 583. adjustable plate 2 584. wire vent devices
585. lock screw 586. wire obtained mouth 811. installing holes four
812. locking slot 813. installing hole 5 814. locking screws.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the utility model embodiment, be clearly and completely described the technical scheme in the utility model embodiment, obviously, described embodiment is only the utility model part embodiment, instead of whole embodiments.Based on the embodiment in the utility model, those of ordinary skill in the art are not making the every other embodiment obtained under creative work prerequisite, all belong to the scope of the utility model protection.
Below in conjunction with embodiment and detailed description of the invention, the utility model is described in further detail.
Embodiment
As Figure 1-3, a kind of universal automatic soldering, comprise base 1, guide holder 2, frame 3, controller 4 and head 5, described frame 3 comprises bracing frame 31 and underframe 32, support frame as described above 31 is inverted U-shaped structure, the top of support frame as described above 31 is the slide rail 33 of left and right directions, and the two ends of support frame as described above 31 are fixedly installed in the left and right sides of described underframe 32 front portion respectively, described base 1 is installed in described underframe 32, described guide holder 2 is installed on the end face of described base 1 and protrudes from the end face of described underframe 32, the left and right sides of described guide holder 2 all has the gathering sill 21 of fore-and-aft direction, the end face of described guide holder 2 is provided with workbench 22, the surface of described workbench 22 is provided with some installation screws, the left and right sides of described workbench 22 bottom surface is respectively arranged with the guide pad 23 suitable with described gathering sill 21, described gathering sill 21 is slidably matched two pieces of described guide pads 23 with two respectively, Y-direction screw mandrel and Y-direction screw is driven to do front-rear reciprocation movement by Y-direction servomotor between described workbench 22 and described guide holder 2,
Described controller 4 is fixedly installed in the right side of described frame 3, described head 5 is slidably mounted on described slide rail 33, described head 5 comprises slide 51, head body 52, Z axis 53, mounting blocks 54, angle board 55, installing plate 56, soldering 57 and filar guide 58, described slide 51 is slidably mounted on described slide rail 33, X is installed to servomotor and X to screw in described slide 51, between slide rail about 33 two ends, bearing connects X to leading screw, drive X to screw and X to the relative motion of leading screw by X to servomotor, described head body 52 is fixedly installed in the rear side of described slide 51, the upper end of described Z axis 53 is installed on the Z-direction servomotor of described head body 52 inside, the lower end of described Z axis 53 is exposed to described head body 52, described Z axis 53 does Z-direction by Z-direction leading screw and Z-direction screw and moves back and forth, described mounting blocks 54 is L shape structure, the top of described mounting blocks 54 is installed on the lower end of described Z axis 53, the top of described angle board 55 is installed on the bottom of described mounting blocks 54, described installing plate 56 is installed on the bottom of described angle board 55, described soldering 57 is installed on described installing plate 56,
Described filar guide 58 is installed on the edge of described installing plate 56, described filar guide 58 comprises adjustable plate 1, adjusting rod 582, adjustable plate 2 583 and wire vent device 584, one end of described adjustable plate 1 is installed on described installing plate 56, the other end of described adjustable plate 1 is adjustable is provided with described adjusting rod 582, the bottom of described adjusting rod 582 is articulated with one end of described adjustable plate 2 583, the other end of described adjustable plate 2 583 is hinged with described wire vent device 584, between described adjusting rod 582 and described adjustable plate 2 583, between described wire vent device 584 and described adjustable plate 2 583, lock screw 585 is all installed.
The vertical portion 542 that described mounting blocks 54 comprises horizontally disposed horizontal part 541 and vertically arranges, described horizontal part 541 is provided with vertically half-open installing hole 1, coordinate in described installing hole 1 and described Z axis 53 is installed, installing hole 2 544, four described installing holes 2 544 that described vertical portion 542 is provided with four levels distribute with inverted isosceles trapezoid shape.
Described angle board 55 comprises the arc plate 551 of arc structure and the swash plate 552 with rectangular configuration, described arc plate 551 is structure as a whole with described swash plate 552, described arc plate 551 is acute angle with the angle of described swash plate 552, described arc plate 551 is provided with two row's installing holes 3 553, identical apart from the distance in described arc plate 551 center of circle with the described installing hole 3 553 of row, any two rows four adjacent described installing holes 3 553 are the distribution of inverted isosceles trapezoid shape, and four described installing holes 2 544 all arrange four adjacent described installing holes 3 553 with any two suitable.
One end of described adjustable plate 1 has installing hole 4 811, the other end of described adjustable plate 1 has locking slot 812, the middle part of described locking slot 812 is provided with circular mounting hole 5 813, described installing hole 4 811 is consistent with the direction of installing hole 5 813, have between the two sides parallel with described locking slot 812 and lock screw 814, described adjusting rod 582 is installed in described installing hole 5 813, and described adjusting rod 582 is by screwing screw fastening in described locking screw 814; Described adjustable plate 1 is installed on described installing plate 56 by described installing hole 4 811 is adjustable.
The top of described wire vent device 584 is provided with wire leading pipe, and the bottom of described wire vent device 584 is bolted with wire obtained mouth 586.
Soldering 57 and wire vent device 584 angular adjustment operation principle: by the incline direction of mounting blocks 54 and the arbitrarily angled mounting and adjusting soldering of Z axis 53360 ° 57, realize the adjustment at soldering 57 angle of inclination by the conversion of installation site between angle board 55 and mounting blocks 54; Rotated by adjustable plate 1 and adjusting rod 582 360 ° and regulate welding wire, and the stretching motion of adjusting rod 582 is realized by adjusting rod 582 and the installation site of adjustable plate 1, by hinged between adjusting rod 582 and adjustable plate 2 583, between wire vent device 584 and adjustable plate 2 583, the hinged angle of inclination achieving wire vent device 584 adjusts, and by the fastening wire vent device 584 of lock screw 585 and adjusting rod 582 in adjustable plate 2 583.
Pass through technique scheme, the universal automatic soldering of the one that the utility model proposes, drive head 5, workbench 22 and Z axis 53 displacement by controller 4 control X respectively to servomotor, Y-direction servomotor and Z-direction servomotor, the welding solving existing non-conventional glass panel take human weld as the not high problem of poor welding quality, poor working environment, inefficiency and automaticity that master tape comes; Solve that existing automatic soldering not easily adjusts the angle of soldering 57 and welding wire with problem that is angle by arranging angle board 55, installing plate 56 and filar guide 58.
Above-described is only the preferred embodiment of a kind of universal automatic soldering of the utility model; should be understood that; for the person of ordinary skill of the art; under the prerequisite not departing from the utility model creation design; can also make some distortion and improvement, these all belong to protection domain of the present utility model.
Claims (6)
1. a universal automatic soldering, it is characterized in that, comprise base, guide holder, frame, controller and head, described frame comprises bracing frame and underframe, support frame as described above is inverted U-shaped structure, the top of support frame as described above is the slide rail of left and right directions, and the two ends of support frame as described above are fixedly installed in the left and right sides of described underframe front portion respectively; Described floor installation is in described underframe, described guide holder is installed on the end face of described base and protrudes from the end face of described underframe, the left and right sides of described guide holder all has the gathering sill of fore-and-aft direction, the end face of described guide holder is provided with workbench, the surface of described workbench is provided with some installation screws, the left and right sides of described workbench bottom surface is respectively arranged with the guide pad suitable with described gathering sill, and two pieces of described guide pads are slidably matched with two described gathering sills respectively;
Described controller is fixedly installed in the right side of described frame, described head is slidably mounted on described slide rail, described head comprises slide, head body, Z axis, mounting blocks, angle board, installing plate, soldering head and filar guide, described slide is slidably mounted on described slide rail, described head body is fixedly installed in the rear side of described slide, the upper end of described Z axis is installed on the Z-direction servomotor of described head body inside, the lower end of described Z axis is exposed to described head body, described mounting blocks is L shape structure, the top of described mounting blocks is installed on the lower end of described Z axis, the top of described angle board is installed on the bottom of described mounting blocks, described installing plate is installed on the bottom of described angle board, described soldering head is installed on described installing plate,
Described filar guide is installed on the edge of described installing plate, described filar guide comprises adjustable plate one, adjusting rod, adjustable plate two and wire vent device, one end of described adjustable plate one is installed on described installing plate, the other end of described adjustable plate one is adjustable is provided with described adjusting rod, the bottom of described adjusting rod is articulated with one end of described adjustable plate two, the other end of described adjustable plate two is hinged with described wire vent device, is all provided with lock screw between described adjusting rod and described adjustable plate two, between described wire vent device and described adjustable plate two.
2. the universal automatic soldering of one according to claim 1, it is characterized in that, the vertical portion that described mounting blocks comprises horizontally disposed horizontal part and vertically arranges, described horizontal part is provided with vertically half-open installing hole one, coordinate in described installing hole one and described Z axis is installed, installing hole two, four described installing holes two that described vertical portion is provided with four levels distribute with inverted isosceles trapezoid shape.
3. the universal automatic soldering of one according to claim 1, it is characterized in that, described angle board comprises the arc plate of arc structure and the swash plate with rectangular configuration, described arc plate and described swash plate are structure as a whole, the angle of described arc plate and described swash plate is acute angle, described arc plate is provided with two row's installing holes three, with arranging the distance of center circle of described installing hole three apart from described arc plate from identical, the described installing hole three that any two row four is adjacent is the distribution of inverted isosceles trapezoid shape.
4. according to the one universal automatic soldering of claim 1,2 or 3 according to any one of it, it is characterized in that, four described installing holes two all arrange four adjacent described installing holes three with any two suitable.
5. the universal automatic soldering of one according to claim 1, it is characterized in that, one end of described adjustable plate one has installing hole four, the other end of described adjustable plate one has locking slot, the middle part of described locking slot is provided with circular mounting hole five, and described installing hole four is consistent with the direction of installing hole five, has locking screw between the two sides parallel with described locking slot, described adjusting rod is installed in described installing hole five, and described adjusting rod is by screwing screw fastening in described locking screw; Described adjustable plate one is installed on described installing plate by described installing hole four is adjustable.
6. the universal automatic soldering of one according to claim 1, is characterized in that, the top of described wire vent device is provided with wire leading pipe, and the bottom of described wire vent device is bolted with wire obtained mouth.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520258686.4U CN204584502U (en) | 2015-04-24 | 2015-04-24 | A kind of universal automatic soldering |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520258686.4U CN204584502U (en) | 2015-04-24 | 2015-04-24 | A kind of universal automatic soldering |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204584502U true CN204584502U (en) | 2015-08-26 |
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ID=53920700
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520258686.4U Expired - Fee Related CN204584502U (en) | 2015-04-24 | 2015-04-24 | A kind of universal automatic soldering |
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| Country | Link |
|---|---|
| CN (1) | CN204584502U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106410556A (en) * | 2016-09-29 | 2017-02-15 | 惠州旭鑫精密自动化设备有限公司 | Terminal welding mechanism |
| CN107252944A (en) * | 2017-06-02 | 2017-10-17 | 芜湖博康机电有限公司 | A kind of automatic tin soldering device |
| CN110270731A (en) * | 2019-07-29 | 2019-09-24 | 广东凯宝机器人科技有限公司 | A kind of automatic solder robot |
-
2015
- 2015-04-24 CN CN201520258686.4U patent/CN204584502U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106410556A (en) * | 2016-09-29 | 2017-02-15 | 惠州旭鑫精密自动化设备有限公司 | Terminal welding mechanism |
| CN107252944A (en) * | 2017-06-02 | 2017-10-17 | 芜湖博康机电有限公司 | A kind of automatic tin soldering device |
| CN107252944B (en) * | 2017-06-02 | 2019-05-31 | 芜湖博康机电有限公司 | A kind of automatic tin soldering device |
| CN110270731A (en) * | 2019-07-29 | 2019-09-24 | 广东凯宝机器人科技有限公司 | A kind of automatic solder robot |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150826 Termination date: 20180424 |