A kind of Cu Kuangji gearhead mechanism and thick frame machine
Technical field
The utility model relates to a kind of metal material side machining tool equipment, particularly relates to a kind of Cu Kuangji gearhead mechanism and the thick frame machine containing this gearhead mechanism.
Background technology
Horizontal thick frame machine is the conventional milling machine of machining, it is used for out frame mainly for mould bases, mould, milling processing industry, opens the thick and erose fine finishining use of machine components, add and to make man-hour in workpiece not iron deposit cut, arrange and cut simple not fragile cutter, carry out the Milling Process of multiple dimensional orientation, and can be used for Mould Base Manufacture Enterprises and do the work such as limit lock, pressing plate groove, die cavity, brill hole for hoist.
Existing thick frame machine general structure is that workbench, base, base are provided with fixed leg, mainshaft mechanism installed by fixed leg, mounting cutter on mainshaft mechanism, add man-hour, by the traverse feed of workbench X-axis, fixed leg can Y-axis length feed, and mainshaft mechanism can Z-direction feeding on fixed leg, and cutter is processed at the side surface of workpiece, shaping.
Existing horizontal thick its spindle box mechanism of frame machine (gearhead mechanism) is general by external or Taiwan import, and assembly cost is high, and its outputting torsion can not meet domestic processing request.
Summary of the invention
The purpose of this utility model is to overcome the defect of prior art and provides a kind of gearhead mechanism for horizontal thick frame machine.
Cu Kuangji gearhead mechanism of the present utility model, comprises spindle motor, middle axle driven gear mechanism and main spindle box; The axle of described spindle motor is provided with generator shaft gear, described main spindle box comprises the main shaft of mounting cutter and oil cylinder of forging a knife, described main shaft is also provided with mainshaft gear, described middle axle driven gear mechanism comprises and is arranged on axis gear wheel on axis and axis pinion, described axis gear wheel engages with generator shaft gear, described axis pinion engages with mainshaft gear, and generator shaft gear, axis gear wheel, axis pinion and mainshaft gear form gear train.
Preferably, Cu Kuangji gearhead mechanism of the present utility model, the modulus of described generator shaft gear is 3.5, the number of teeth is 41, and the modulus of axis gear wheel is 3.5, the number of teeth is 59, the modulus of axis pinion is 3.5, the number of teeth is 42, and the modulus of mainshaft gear is 3.5, the number of teeth is 58.
Preferably, Cu Kuangji gearhead mechanism of the present utility model, also comprise the gear housing of protection gear train, described gear housing is set in gear train periphery.
The speed reducing ratio of its gear train of Cu Kuangji gearhead mechanism of the present utility model, can effectively increase the outputting torsion of main shaft, and use thick its speed of mainshaft of frame machine of this gearhead mechanism when 1000-1200 rev/min, spindle motor power is in optimum state.
The utility model also provides a kind of thick frame machine, comprises table mechanism and column agency, described column agency comprises base, column, gearhead mechanism and the driven wheel head mechanism of installing milling cutter carry out the gearhead driving mechanism of Y-direction movement along column, described column is the hollow columnar of a lateral opening, described gearhead mechanism is arranged on column, described base is provided with two Z-direction guide rails, Z-direction screw mandrel and column drive motors, described Z-direction screw mandrel is arranged between two Z-direction guide rails, described Z-direction screw mandrel is fixedly connected with described column drive motors, the Z-direction guide rail that described column is arranged on base can carry out Z-direction and moves under the drive of screw mandrel and column drive motors, described table mechanism comprises workbench and table rest, table rest is provided with two X direction guiding rails, X to screw mandrel and table motor, described X is arranged between two X direction guiding rails to screw mandrel, described X is less than the length of X direction guiding rail to the length of screw mandrel, described X is fixedly connected with to screw mandrel with described table motor, and described workbench moves along X direction guiding rail under the driving of described table motor, described table rest is fixedly connected with the base of column agency, described gearhead mechanism comprises spindle motor, middle axle driven gear mechanism and main spindle box, the axle of described spindle motor is provided with generator shaft gear, described main spindle box comprises the main shaft of mounting cutter and oil cylinder of forging a knife, described main shaft is also provided with mainshaft gear, described middle axle driven gear mechanism comprises and is arranged on axis gear wheel on axis and axis pinion, described axis gear wheel engages with generator shaft gear, described axis pinion engages with mainshaft gear, and generator shaft gear, axis gear wheel, axis pinion and mainshaft gear form gear train.
Preferably, thick frame machine of the present utility model, the modulus of described generator shaft gear is 3.5, the number of teeth is 41, and the modulus of axis gear wheel is 3.5, the number of teeth is 59, and the modulus of axis pinion is 3.5, the number of teeth is 42, and the modulus of mainshaft gear is 3.5, the number of teeth is 58.
Preferably, thick frame machine of the present utility model, the gear housing of described gearhead mechanism is provided with guide-track groove, and described guide-track groove is fastened on the opening surface edge of column, and described gearhead mechanism moves for guide rail carries out Y-direction with the opening surface edge of column.
Preferably, thick frame machine of the present utility model, described table base comprises the first base and the second base, described first base is greater than described second base, described second base is fixed on the first base, described table mechanism also comprises X to chip area, described chip area is arranged on the first base of the second chassis side, the chip removal motor that X rotates to chip removal screw rod and the described X of driving to chip removal screw rod is provided with in described chip area, the tail end of described chip area is provided with downward chip removal mouth, chip removal briquetting is provided with above described chip area, described chip removal briquetting and described first base are cast as one.Because chip removal briquetting is is easily worn and torn by chip removal screw rod, chip removal briquetting and base being cast as entirety can effectively increase its service life and stability.
Preferably, thick frame machine of the present utility model, described column is also provided with ammonia bottle holder frame.
Preferably, thick frame machine of the present utility model, described X direction guiding rail, screw mandrel and table motor are arranged on the second base.
Preferably, thick frame machine of the present utility model, the Z-direction guide rail one end on described upright post base is that Vertical dimension is fixedly connected with the first base of described workbench, and the other end is provided with rail brackets, and two X direction guiding rail two ends of described workbench are all provided with rail brackets.
Preferably, thick frame machine of the present utility model, column inner chamber, upright post base inner chamber, workbench inner chamber, table base inner chamber are all set to intensive cellular " well " font gusset rigid structural, have both saved the intensity that steel turn increase lathe entirety.Column entirety is in hollow flat column, and the sidewall of its nearly upright post base thickeies design, further increases the rigidity of column.
Preferably, thick frame machine of the present utility model, described gearhead driving mechanism comprises Y-direction screw mandrel and Y-direction drive motors, described Y-direction drive motors is fixed on the top of column, and be fixedly connected with described Y-direction screw mandrel, described Y-direction screw mandrel one end is connected the other end with described Y-direction drive motors and is fixed on described column.
Thick frame machine of the present utility model, its whole machine is all that rigid material is made, and the sidewall below column thickeies, and adds stability and the rigidity of column, and inner chamber adopts intensive cellular " well " font gusset rigid structural, strengthens the rigidity of overall lathe.The X direction guiding rail extended length (being greater than the length of X to screw mandrel) of table mechanism, when such movable workbench is to X to the tail end of screw mandrel, also has guide rail entirely to support, adds the bearing capacity of workbench, enhance the stability of lathe.The speed reducing ratio of the gear train of Cu Kuangjiqi gearhead mechanism of the present utility model, can increase the outputting torsion of main shaft effectively, and the speed of mainshaft of gearhead mechanism is when 1000-1200 rev/min, and spindle motor power is in optimum state.Because chip removal briquetting is is easily worn and torn by chip removal screw rod, chip removal briquetting and base are cast as service life and stability (can not come off or rock) that entirety effectively can increase chip removal briquetting.
Accompanying drawing explanation
Utilize accompanying drawing to be further described the utility model, but the content in accompanying drawing is not formed any restriction of the present utility model.
Fig. 1 is the structural representation of the utility model Cu Kuangji gearhead mechanism,
Fig. 2 is the structural representation of another embodiment Zhong Cukuangji gearhead mechanism of the present utility model,
Fig. 3 is the structural blast figure of the Cu Kuangji gearhead mechanism of Fig. 2,
Fig. 4 is the structural representation of thick frame machine of the present utility model,
Fig. 5 is the structural blast figure of thick frame machine of the present utility model,
Fig. 6 is the structural representation of the table mechanism of thick frame machine of the present utility model,
description of reference numerals:
Detailed description of the invention
With the following Examples the utility model is further described.
As shown in Figure 1, in a preferred embodiment, Cu Kuangji gearhead mechanism of the present utility model comprises spindle motor 210, middle axle driven gear mechanism 220 and main spindle box, the axle of described spindle motor 210 is provided with generator shaft gear 211, described main spindle box comprises the main shaft 230 of mounting cutter and oil cylinder 32 of forging a knife, described main shaft 230 is also provided with mainshaft gear 231, described middle axle driven gear mechanism 220 comprises and is arranged on axis gear wheel 221 on axis and axis pinion 222, described axis gear wheel 221 engages with generator shaft gear 211, described axis pinion 222 engages with mainshaft gear 231, generator shaft gear, axis gear wheel, axis pinion and mainshaft gear form gear train, the speed reducing ratio of described gear train is 0.5000.Particularly, the modulus of described generator shaft gear 211 is 3.5, the number of teeth is 241, and the modulus of axis gear wheel 221 is 3.5, the number of teeth is 59, and the modulus of axis pinion 222 is 3.5, the number of teeth is 42, and the modulus of mainshaft gear 231 is 3.5, the number of teeth is 58.Described spindle motor 210 can drive the milling cutter work that main shaft is installed by milling cutter mounting head 233 by the transmission of gear train, oil cylinder 232 of forging a knife can be the milling cutter that milling cutter mounting head 233 is installed and provides operating pressure.
As shown in Figures 2 and 3, in a further advantageous embodiment, Cu Kuangji gearhead mechanism of the present utility model, also comprise the gear housing 240 of protection gear train, described gear housing 240 is set in gear train periphery.
The speed reducing ratio of its gear train of Cu Kuangji gearhead mechanism of the present utility model, can effectively increase the outputting torsion of main shaft, and use thick its speed of mainshaft of frame machine of this gearhead mechanism when 1000-1200 rev/min, spindle motor 210 power is in optimum state.
As shown in Figure 4, Figure 5 and Figure 6, thick frame machine of the present utility model, comprises table mechanism 100 and column agency 200, described column agency 200 comprises base, column 201, gearhead mechanism and the driven wheel head mechanism of installing milling cutter carry out the gearhead driving mechanism of Y-direction movement along column, described column 201 is hollow columnar, described gearhead mechanism is arranged on column 201, described base is provided with two Z-direction guide rails 207, 208, Z-direction screw mandrel 209 and column drive motors 260, described Z-direction screw mandrel 209 is arranged on two Z-direction guide rails 207, between 208, described Z-direction screw mandrel 209 is fixedly connected with described column drive motors 260, it is upper and can carry out Z-direction under the drive of screw mandrel 209 and column drive motors 260 and move that described column 201 is arranged on the Z-direction guide rail (Z-direction guide rail 207 and Z-direction guide rail 208) of base, as shown in Figure 6, described table mechanism 100 comprises workbench 101 and table rest, table rest is provided with two X direction guiding rails (X direction guiding rail 106 and X direction guiding rail 107), X to screw mandrel 104 and table motor 105, described X is arranged between two X direction guiding rails (X direction guiding rail 106 and X direction guiding rail 107) to screw mandrel 104, described X is less than the length of X direction guiding rail to the length of screw mandrel 104, described X is fixedly connected with to screw mandrel 104 with described table motor 1015, and described workbench 101 moves along X direction guiding rail under the driving of described table motor 105, described table rest is fixedly connected with the base of column agency.Described gearhead driving mechanism comprises Y-direction screw mandrel 203 and Y-direction drive motors 204, described Y-direction drive motors 204 is fixed on the top of column 201, and be fixedly connected with described Y-direction screw mandrel 203, described Y-direction screw mandrel 203 one end is connected the other end with described Y-direction drive motors 204 and is fixed on described column 201.
As depicted in figs. 1 and 2, spindle motor 210, middle axle driven gear mechanism 220 and main spindle box; The axle of described spindle motor 210 is provided with generator shaft gear 211, described main spindle box comprises the main shaft 230 of mounting cutter and oil cylinder 232 of forging a knife, described main shaft 230 is also provided with mainshaft gear 231, described middle axle driven gear mechanism 220 comprises and is arranged on axis gear wheel 221 on axis and axis pinion 222, described axis gear wheel 221 engages with generator shaft gear 211, described axis pinion 222 engages with mainshaft gear 231, and generator shaft gear, axis gear wheel, axis pinion and mainshaft gear form gear train.Particularly, the modulus of described generator shaft gear 211 is 3.5, the number of teeth is 41, and the modulus of axis gear wheel 221 is 3.5, the number of teeth is 59, and the modulus of axis pinion 222 is 3.5, the number of teeth is 42, and the modulus of mainshaft gear 231 is 3.5, the number of teeth is 58.Described spindle motor 210 can drive the milling cutter work that main shaft is installed by milling cutter mounting head 233 by the transmission of gear train, oil cylinder 232 of forging a knife can be the milling cutter that milling cutter mounting head 233 is installed and provides operating pressure.In a further advantageous embodiment, Cu Kuangjiqi gearhead mechanism of the present utility model also comprises the gear housing 240 of protection gear train, and described gear housing 240 is set in gear train periphery.The gear housing 240 of described gearhead mechanism is provided with guide-track groove 241, described guide-track groove 241 is fastened on the opening surface edge of column, with the opening surface edge on both sides for Y-direction guide rail 202, namely described gearhead mechanism moves for guide rail carries out Y-direction with the opening surface edge of column 201.
As shown in Figure 6, described table base comprises the first base 102 and the second base 103, described first base 102 is greater than described second base 103, described second base 103 is fixed on the first base 102, described table mechanism 100 also comprises X to chip area 114, described chip area 114 is arranged on the first base of the second chassis side, the chip removal motor 109 that X rotates to chip removal screw rod 108 and the described X of driving to chip removal screw rod 108 is provided with in described chip area 114, the tail end of described chip area 114 is provided with downward chip removal mouth 111 and tail end chip-removal hole 110, chip removal briquetting 113 is provided with above described chip area 114, described chip removal briquetting 113 is cast as one with described first base 102.Because chip removal briquetting 113 is is easily worn and torn by chip removal screw rod 108, chip removal briquetting 113 and the first base 102 are cast as entirety can effectively increase its service life and stability.Described X direction guiding rail 106,107, X is arranged on the second base 103 to screw mandrel 104 and table motor 105.
As shown in Figure 4, thick frame machine of the present utility model, Z-direction guide rail (Z-direction guide rail 207, Z-direction guide rail 208) one end on described upright post base is that Vertical dimension is fixedly connected with the first base of described workbench, the other end is provided with rail brackets 261, two X direction guiding rail two ends of described workbench are all provided with rail brackets 112, and described rail brackets is for installing cover plate.
Thick frame machine of the present utility model, described column inner chamber, upright post base inner chamber, workbench inner chamber, table base inner chamber are all set to intensive cellular " well " font gusset rigid structural, have both saved the intensity that steel turn increase lathe entirety.Column entirety is in hollow flat column, the sidewall (column thickened wall 205) of its nearly upright post base thickeies design, the top that gearhead mechanism is raised to column like this further increases stability and the rigidity of column, even if also can maintain stability and the rigidity of whole lathe preferably.
During work, workpiece to be processed to be positioned on workbench 101, workbench 101 can in X to feeding under the driving of table motor 105, driven gear head mechanism under the driving of Y-direction drive motors 204 of gearhead mechanism carries out Y-direction along Y-direction guide rail 202 and moves, carry out Z-direction feeding along Z-direction guide rail 207,208 under the driving of the column drive motors 260 of column 201 on upright post base, can process workpiece in all directions.
Thick frame machine of the present utility model, its whole machine is all that rigid material is made, and the sidewall below column thickeies, and adds stability and the rigidity of column, and inner chamber adopts intensive cellular " well " font gusset rigid structural, strengthen the rigidity of overall lathe.The X direction guiding rail extended length (being greater than the length of X to screw mandrel) of table mechanism, when such movable workbench is to X to the tail end of screw mandrel, also has guide rail entirely to support, adds the bearing capacity of workbench, enhance the stability of lathe.The speed reducing ratio of the gear train of Cu Kuangjiqi gearhead mechanism of the present utility model, can effectively increase the outputting torsion of main shaft, and its speed of mainshaft of gearhead mechanism is when 1000-1200 rev/min, and spindle motor power is in optimum state.Gearhead mechanism driving chain is short, has best main shaft precision, ensures that spindle operation is flat anxious, low noise, long service life.Gearhead mechanism is as individual components, and its assembling manufacturing good manufacturability, easy to maintenance, autonomous Design decreases the expense of lathe assembling.Because chip removal briquetting is is easily worn and torn by chip removal screw rod, chip removal briquetting and base are cast as service life and stability (can not come off or rock) that entirety effectively can increase chip removal briquetting.
Finally should be noted that; above embodiment is only in order to illustrate the technical solution of the utility model but not restriction to the utility model protection domain; although be explained in detail the utility model with reference to preferred embodiment; those of ordinary skill in the art is to be understood that; can modify to the technical solution of the utility model or equivalent replacement, and not depart from essence and the scope of technical solutions of the utility model.