CN204565391U - Cascade type dividing plate narrow gap MAG welding system - Google Patents
Cascade type dividing plate narrow gap MAG welding system Download PDFInfo
- Publication number
- CN204565391U CN204565391U CN201520074620.XU CN201520074620U CN204565391U CN 204565391 U CN204565391 U CN 204565391U CN 201520074620 U CN201520074620 U CN 201520074620U CN 204565391 U CN204565391 U CN 204565391U
- Authority
- CN
- China
- Prior art keywords
- dividing plate
- narrow gap
- cascade type
- welding system
- type dividing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Landscapes
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The utility model provides a kind of cascade type dividing plate narrow gap MAG welding system, comprises plummer, revolution modified gear, multiple fixture, operating mechanism and soldering apparatus.Wherein, the rotary disk that revolution modified gear comprises base and is arranged on rotationally on base, multiple fixture is installed on rotary disk.When welding, first multiple workpiece to be welded is clamped on multiple fixture respectively; Adjust the position of fixture again, and by operating mechanism, soldering apparatus is moved to predeterminated position.Further, start soldering apparatus to weld.After welding completes a workpiece, rotary disk rotates, and to be put in place by next workpiece movable, and takes off the workpiece welded.Circulate successively, above-mentioned cascade type dividing plate narrow gap MAG welding system only need carry out position adjustment when installing workpiece first, is follow-uply directly engaged by workpiece.Therefore, above-mentioned cascade type dividing plate narrow gap MAG welding system can effectively be increased work efficiency.
Description
Technical field
The utility model relates to solder technology, particularly relates to a kind of cascade type dividing plate narrow gap MAG welding system.
Background technology
Consumable electrode metal active gas arc welding (MAG), is mainly used in the narrow gap welding of cascade type dividing plate, and such as, steam-turbine unit Shround-band type leaf grating welds with dividing plate inner and outer ring.At present, in welding process, be generally first fixed by workpiece, and adjust position, then soldering apparatus moves to assigned address and welds.Therefore, in welding process, need the position repeatedly fixing and adjust workpiece, thus cause efficiency lower.
Utility model content
Based on this, be necessary to provide a kind of cascade type dividing plate narrow gap MAG welding system that can effectively increase work efficiency.
A kind of cascade type dividing plate narrow gap MAG welding system, comprising:
Plummer;
Revolution modified gear, comprises base and be rotatably installed on the rotary disk on described base, and described base is fixed on described plummer, and described rotary disk offers radial groove;
Multiple fixture, is installed in described groove respectively, and to clamp workpiece to be welded, and described fixture along described groove slidably;
Operating mechanism, comprising:
Column, is vertically fixed on described plummer;
Slip crate, is installed on described column, and along described column slidably;
Crossbeam, is slidably mounted on described slip crate, described crossbeam and described uprights vertical, and the glide direction of described crossbeam is vertical with the glide direction of described slip crate; And
Soldering apparatus, is installed on described crossbeam one end near described revolution modified gear.
Wherein in an embodiment, described rotary disk is also provided with heater and arc light reflecting plate.
Wherein in an embodiment, the bottom of described rotary disk is provided with conduction carbon brush, and described conduction carbon brush one end is fixedly connected with described rotary disk, the other end and described base contacts and along described base slidably.
Wherein in an embodiment, described rotary disk offers multiple donut arranged at equal intervals.
Wherein in an embodiment, described fixture comprises:
Claw, for holding workpiece to be welded;
Scale, accommodates and is fastened in described groove, and being fixedly connected with described claw; And
Hygrosensor, is fixed on described claw.
Wherein in an embodiment, described operating mechanism also comprises fixing chassis, and described fixing chassis is fixed on described plummer, and described column is fixed on described fixing chassis, and described column is fixed on described plummer by described fixing chassis.
Wherein in an embodiment, described soldering apparatus comprises:
Rotary support, is fixed on described crossbeam;
Electric carriage, is slidably mounted on described rotary support;
Servo balladeur train, is slidably mounted on described electric carriage, and the glide direction of described servo balladeur train is vertical with the glide direction of described electric carriage;
Welding rifle, is fixed on described servo balladeur train.
Wherein in an embodiment, described soldering apparatus also comprises wire oscillation controller, and described wire oscillation controller is fixed on described servo balladeur train, and described welding rifle is installed on described wire oscillation controller.
Wherein in an embodiment, also comprise the temperature control water ice chest be fixed on described plummer, the side of described welding rifle is provided with water pipe, and described water pipe is communicated with described temperature control water ice chest.
Wherein in an embodiment, also comprise switch board, described switch board is fixed on described plummer, and is electrically connected with described revolution modified gear, described operating mechanism and described soldering apparatus.
Multiple workpiece to be welded, when welding, is first clamped on multiple fixture by above-mentioned cascade type dividing plate narrow gap MAG welding system respectively; Adjust the position of fixture again, and by operating mechanism, soldering apparatus is moved to predeterminated position.Further, start soldering apparatus to weld.After welding completes a workpiece, rotary disk rotates, and to be put in place by next workpiece movable, and takes off the workpiece welded.Circulate successively, above-mentioned cascade type dividing plate narrow gap MAG welding system only need carry out position adjustment when installing workpiece first, is follow-uply directly engaged by workpiece.Therefore, above-mentioned cascade type dividing plate narrow gap MAG welding system can effectively be increased work efficiency.
Accompanying drawing explanation
Fig. 1 is the structural representation of cascade type dividing plate narrow gap MAG welding system in the utility model preferred embodiment.
Fig. 2 is the structural representation of 3 tons of swinging positioners in the cascade type dividing plate narrow gap MAG welding system shown in Fig. 1.
Fig. 3 is the structural representation of welding head in the cascade type dividing plate narrow gap MAG welding system shown in Fig. 1.
Detailed description of the invention
For the ease of understanding the utility model, below with reference to relevant drawings, the utility model is described more fully.Preferred embodiment of the present utility model is given in accompanying drawing.But the utility model can realize in many different forms, is not limited to embodiment described herein.On the contrary, provide the object of these embodiments be make the understanding of disclosure of the present utility model more comprehensively thorough.
It should be noted that, when element is called as " being fixed on " another element, directly can there is element placed in the middle in it on another element or also.When an element is considered to " connection " another element, it can be directly connected to another element or may there is centering elements simultaneously.
Unless otherwise defined, all technology used herein and scientific terminology are identical with belonging to the implication that those skilled in the art of the present utility model understand usually.The object of the term used in description of the present utility model herein just in order to describe specific embodiment, is not intended to be restriction the utility model.Term as used herein " and/or " comprise arbitrary and all combinations of one or more relevant Listed Items.
Refer to Fig. 1 and Fig. 2, the cascade type dividing plate narrow gap MAG welding system 100 in the utility model preferred embodiment comprises plummer 110, revolution modified gear 120, fixture 130, operating mechanism 140 and soldering apparatus 150.
Plummer 110 plays support and carrying effect.The surface of plummer 110 is plane, therefore can play stable support function.
Revolution modified gear 120 comprises base 121 and rotary disk 123.Rotary disk 123 is rotatably installed on base 121, and base 121 is fixed on plummer 110.Rotary disk 123 offers radial groove 1231.
In the present embodiment, the bottom of rotary disk 123 is provided with conduction carbon brush (not shown), and conduction carbon brush one end is fixedly connected with rotary disk 123, and the other end contacts with base 121 and along base 121 slidably.By conduction carbon brush, by rotary disk 123 ground connection, thus security can be improved.
Fixture 130 is multiple, and multiple fixture 130 is installed in groove 1231 respectively.Hold workpiece to be welded to can be clamped on fixture 130, therefore rotary disk 123 can carry multiple fixture 130 simultaneously.Fixture 130 along groove 1231 slidably, thus adjusts the position of workpiece on fixture 130.
In the present embodiment, fixture 130 comprises claw 131, scale 133 and hygrosensor 135.
Claw 131 is for holding workpiece to be welded.Scale 133 is accommodated and is fastened in groove 1231, and is fixedly connected with claw 131.Hygrosensor 135 is fixed on described claw 131.By scale 133, the position of fixture 130 accurately can be controlled.Further, by hygrosensor 135, the temperature of workpiece to be welded can be monitored in real time.
Further, in the present embodiment, rotary disk 123 offers multiple donut (figure does not mark) arranged at equal intervals.
Operating mechanism 140 comprises column 141, slip crate 143 and crossbeam 145.
Column 141 is vertically fixed on plummer 110.Slip crate 143 is installed on column 141, and along column 141 slidably.Crossbeam 145 is slidably mounted on slip crate 143.Wherein, crossbeam 145 is vertical with column 141, and the glide direction of crossbeam 145 is vertical with the glide direction of slip crate 143.Concrete, slip crate 143 and crossbeam 145 realize sliding by the mode that motor and belt pulley drive.
In the present embodiment, operating mechanism 140 also comprises fixing chassis 147.Fixing chassis 147 is fixed on plummer 110, and column 141 is fixed on fixing chassis 147, and column 141 is fixed on plummer 110 by fixing chassis 147.Because fixing chassis 147 has larger contact area with plummer 110.Therefore, can better support post 141, and keep the balance of column 141.
Soldering apparatus 150 is installed on crossbeam 145 one end near revolution modified gear 120.Therefore, operating mechanism 140 can drive soldering apparatus 150 to move in two mutually orthogonal directions.
In the present embodiment, rotary disk 123 is also provided with heater 125 and arc light reflecting plate 127.Heater 125 can heat workpiece.And arc light reflecting plate 127 energy reflection ray and energy, thus improve energy utilization rate.
See also Fig. 3, in the present embodiment, soldering apparatus 150 comprises rotary support 151, electric carriage 152, servo balladeur train 153 and welding rifle 154.
Rotary support 151 is fixed on crossbeam 145.Electric carriage 152 is slidably mounted on rotary support 151.Servo balladeur train 153 is slidably mounted on electric carriage 152, and the glide direction of servo balladeur train 153 is vertical with the glide direction of electric carriage 152.Welding rifle 154 is fixed on servo balladeur train 153.
Because electric carriage 152, servo balladeur train 153 can drive welding rifle 154 to move in two perpendicular directions.Therefore, the position of welding rifle 154 can be adjusted further, thus make welding rifle 154 can be in better welding position.
Further, in the present embodiment, soldering apparatus 150 also comprises wire oscillation controller 155, and wire oscillation controller 155 is fixed on servo balladeur train 153, and described welding rifle 154 is installed on wire oscillation controller 155.
The mechanisms such as concrete, wire oscillation tilt control 155 is comparatively straight by welding wire, wire oscillation and welding wire are given form.The more straight mechanism of welding wire is that three wheel mechanisms adjusted by both direction are more straight by welding wire; Wire oscillation mechanism realizes welding wire by servomotor, guide rod and slide block and swings around central point, and its frequency, speed and the edge time of staying can preset; Welding wire is given and is realized accurately giving by direct current generator and encoder feedback.
In the present embodiment, cascade type dividing plate narrow gap MAG welding system 100 also comprises the temperature control water ice chest 160 be fixed on plummer 110, and the side of welding rifle 154 is provided with water pipe (not shown), and water pipe is communicated with temperature control water ice chest 160.When welding rifle 154 temperature and being too high, cooling water circulates through water pipe, takes away heat, thus keeps the temperature of welding rifle 154 to be in reasonable interval.
In the present embodiment, cascade type dividing plate narrow gap MAG welding system 100 also comprises switch board 170, and switch board 170 is fixed on plummer 110, and is electrically connected with revolution modified gear 120, operating mechanism 140 and soldering apparatus 150.Switch board 170 can control the mobile welding process estimating soldering apparatus 150 of turning round modified gear 120, operating mechanism 140.Be appreciated that switch board 170 can also be mobile control box and the control device being arranged on other positions, thus realize realizing long-range or local control to cascade type dividing plate narrow gap MAG welding system 100.
Multiple workpiece to be welded, when welding, is first clamped on multiple fixture 130 by above-mentioned cascade type dividing plate narrow gap MAG welding system 100 respectively; Adjust the position of fixture 130 again, and by operating mechanism 140, soldering apparatus 150 is moved to predeterminated position.Further, start soldering apparatus 150 to weld.After welding completes a workpiece, rotary disk 123 rotates, and to be put in place by next workpiece movable, and takes off the workpiece welded.Circulate successively, above-mentioned cascade type dividing plate narrow gap MAG welding system only need carry out position adjustment when installing workpiece first, is follow-uply directly engaged by workpiece.Therefore, above-mentioned cascade type dividing plate narrow gap MAG welding system can effectively be increased work efficiency.
The above embodiment only have expressed several embodiment of the present utility model, and it describes comparatively concrete and detailed, but therefore can not be interpreted as the restriction to the utility model the scope of the claims.It should be pointed out that for the person of ordinary skill of the art, without departing from the concept of the premise utility, can also make some distortion and improvement, these all belong to protection domain of the present utility model.Therefore, the protection domain of the utility model patent should be as the criterion with claims.
Claims (10)
1. a cascade type dividing plate narrow gap MAG welding system, is characterized in that, comprising:
Plummer;
Revolution modified gear, comprises base and be rotatably installed on the rotary disk on described base, and described base is fixed on described plummer, and described rotary disk offers radial groove;
Multiple fixture, is installed in described groove respectively, and to clamp workpiece to be welded, and described fixture along described groove slidably;
Operating mechanism, comprising:
Column, is vertically fixed on described plummer;
Slip crate, is installed on described column, and along described column slidably;
Crossbeam, is slidably mounted on described slip crate, described crossbeam and described uprights vertical, and the glide direction of described crossbeam is vertical with the glide direction of described slip crate; And
Soldering apparatus, is installed on described crossbeam one end near described revolution modified gear.
2. the narrow gap of cascade type dividing plate according to claim 1 MAG welding system, is characterized in that, described rotary disk is also provided with heater and arc light reflecting plate.
3. the narrow gap of cascade type dividing plate according to claim 1 MAG welding system, it is characterized in that, the bottom of described rotary disk is provided with conduction carbon brush, and described conduction carbon brush one end is fixedly connected with described rotary disk, the other end and described base contacts and along described base slidably.
4. the narrow gap of cascade type dividing plate according to claim 1 MAG welding system, is characterized in that, described rotary disk offers multiple donut arranged at equal intervals.
5. the narrow gap of cascade type dividing plate according to claim 1 MAG welding system, it is characterized in that, described fixture comprises:
Claw, for holding workpiece to be welded;
Scale, accommodates and is fastened in described groove, and being fixedly connected with described claw; And
Hygrosensor, is fixed on described claw.
6. the narrow gap of cascade type dividing plate according to claim 1 MAG welding system, it is characterized in that, described operating mechanism also comprises fixing chassis, described fixing chassis is fixed on described plummer, described column is fixed on described fixing chassis, and described column is fixed on described plummer by described fixing chassis.
7. the narrow gap of cascade type dividing plate according to claim 1 MAG welding system, it is characterized in that, described soldering apparatus comprises:
Rotary support, is fixed on described crossbeam;
Electric carriage, is slidably mounted on described rotary support;
Servo balladeur train, is slidably mounted on described electric carriage, and the glide direction of described servo balladeur train is vertical with the glide direction of described electric carriage;
Welding rifle, is fixed on described servo balladeur train.
8. the narrow gap of cascade type dividing plate according to claim 7 MAG welding system, it is characterized in that, described soldering apparatus also comprises wire oscillation controller, and described wire oscillation controller is fixed on described servo balladeur train, and described welding rifle is installed on described wire oscillation controller.
9. the narrow gap of cascade type dividing plate according to claim 6 MAG welding system, is characterized in that, also comprise the temperature control water ice chest be fixed on described plummer, the side of described welding rifle is provided with water pipe, and described water pipe is communicated with described temperature control water ice chest.
10. the narrow gap of cascade type dividing plate according to claim 1 MAG welding system, it is characterized in that, also comprise switch board, described switch board is fixed on described plummer, and is electrically connected with described revolution modified gear, described operating mechanism and described soldering apparatus.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520074620.XU CN204565391U (en) | 2015-02-03 | 2015-02-03 | Cascade type dividing plate narrow gap MAG welding system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520074620.XU CN204565391U (en) | 2015-02-03 | 2015-02-03 | Cascade type dividing plate narrow gap MAG welding system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204565391U true CN204565391U (en) | 2015-08-19 |
Family
ID=53858082
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520074620.XU Active CN204565391U (en) | 2015-02-03 | 2015-02-03 | Cascade type dividing plate narrow gap MAG welding system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204565391U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105983768A (en) * | 2015-02-03 | 2016-10-05 | 长沙华恒机器人系统有限公司 | MAG welding system for narrow-gap welding of blade grid type partition |
| CN106624540A (en) * | 2016-11-21 | 2017-05-10 | 宁波昌隆机电有限公司 | Stand column welding device |
| CN108213825A (en) * | 2018-01-08 | 2018-06-29 | 航天科工哈尔滨风华有限公司电站设备分公司 | A kind of multi-layer annular disk-like accessory fast positioning clamping special welding machine |
-
2015
- 2015-02-03 CN CN201520074620.XU patent/CN204565391U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105983768A (en) * | 2015-02-03 | 2016-10-05 | 长沙华恒机器人系统有限公司 | MAG welding system for narrow-gap welding of blade grid type partition |
| CN106624540A (en) * | 2016-11-21 | 2017-05-10 | 宁波昌隆机电有限公司 | Stand column welding device |
| CN106624540B (en) * | 2016-11-21 | 2019-04-09 | 宁波昌隆机电有限公司 | A kind of column welder |
| CN108213825A (en) * | 2018-01-08 | 2018-06-29 | 航天科工哈尔滨风华有限公司电站设备分公司 | A kind of multi-layer annular disk-like accessory fast positioning clamping special welding machine |
| CN108213825B (en) * | 2018-01-08 | 2019-11-08 | 航天科工哈尔滨风华有限公司电站设备分公司 | A kind of multi-layer annular disk-like accessory fast positioning clamping special welding machine |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101934447B (en) | Welding machine | |
| CN204565391U (en) | Cascade type dividing plate narrow gap MAG welding system | |
| RU2545974C2 (en) | Welding system with induction heating system, induction heating system and heating of part processed by welding or cutting | |
| CN204686283U (en) | The pivotal welding workstation of a kind of centre of gravity band | |
| CN203843371U (en) | Multi-axis unequal-diameter circumferential laser-beam welding machine | |
| CN103537847A (en) | Electrode cap grinding device and automatic welding system | |
| CN103317243B (en) | Carrier rocket fuel tank casing girth welding system | |
| EP3569348A1 (en) | Automatic replacement device and method for gas shielded welding tungsten electrode of robot welding system | |
| CN205218273U (en) | Automatic argon arc welding equipment | |
| CN105945490A (en) | Welding positioning clamp | |
| CN104759801A (en) | Box type shell automatic welding platform | |
| CN115255751A (en) | Solar aluminum frame welding processing device for photovoltaic module | |
| CN105983768A (en) | MAG welding system for narrow-gap welding of blade grid type partition | |
| KR20140043403A (en) | Torch adjustment apparatus | |
| CN108356478A (en) | A kind of laser welding positioning device | |
| CN210590630U (en) | Laser welding equipment for barrel-shaped plastic workpiece | |
| CN108247187A (en) | Multi-angle turns round arc welding equipment and automation multi-point welding work station | |
| CN102873431A (en) | Combined welding machine | |
| CN102825404B (en) | Flange component welding special machine | |
| CN204893414U (en) | Laser cladding and welding equipment | |
| CN204565394U (en) | The outer circumferential weld submerged arc welding system of the outer courage container of LNG low-temperature tanker | |
| CN207534222U (en) | A kind of multiple-station rotation automatic welding device | |
| CN102950403A (en) | Accurately positioning welding machine | |
| CN207479950U (en) | A kind of rotating welding clamping positioning mechanism | |
| CN102990198A (en) | Welding gun position adjusting device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |