CN204564463U - The online glue-pouring device of TPMS sensor vacuum - Google Patents
The online glue-pouring device of TPMS sensor vacuum Download PDFInfo
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- CN204564463U CN204564463U CN201520205475.4U CN201520205475U CN204564463U CN 204564463 U CN204564463 U CN 204564463U CN 201520205475 U CN201520205475 U CN 201520205475U CN 204564463 U CN204564463 U CN 204564463U
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Abstract
The utility model discloses the online glue-pouring device of a kind of TPMS sensor vacuum, comprise frame, storage tank, vacuum injecting glue storehouse and transmission track, described vacuum injecting glue storehouse and transmission track are arranged in frame, and the injecting glue section of transmission track is in vacuum injecting glue storehouse.Described storage tank comprises tank body, heater and the first apparatus for vacuum producing, and heater and the first apparatus for vacuum producing are all arranged on tank body.Described vacuum injecting glue storehouse comprises casing, glue injecting head, XYZ shifting sledge and the second apparatus for vacuum producing.The utility model is by encapsulating and to vacuumize that two station effectively integrate be a station, and encapsulating is carried out with vacuumizing simultaneously, and realize online production, minimizing personnel transport man-hour, and make product improving productivity, product quality is more stable.Also by storage tank, glue is preheated simultaneously, pre-deaeration process, and realize carrying out vacuum with vacuum injecting glue storehouse and dock and exports, make glue better and effective minimizing encapsulating bubble generation in whole operation process mobility.
Description
Technical field
The utility model relates to the technical field of encapsulating device design, particularly relates to the online glue-pouring device of a kind of TPMS sensor (tyre pressure sensor) vacuum.
Background technology
Existing is off-line type operation doing TPMS (Tire Pressure Monitoring System, system for monitoring pressure in tyre TPMS) Sensor (sensor) process for filling colloid, and work flow is as follows:
1, manually product is put into preheating furnace (preheating furnace superintendent 2 meters) preheating 5 minutes, (object of preheating is to allow glue mobility strengthen, and reduces bubble and produces).
2, be transported to connection platform after product preheating, artificial feeding is put on encapsulating board and is carried out encapsulating.
3, after encapsulating, artificial blanking vacuumizes.
For above technological process, we run into following problem points:
1, after product preheating, personnel can not be put into encapsulating on encapsulating board in time, cause product to cool, and pre-heat effect was lost efficacy, increased air bubble after encapsulating.
2, loading and unloading are manually caused to have following problem:
A, artificial loading and unloading time are 1 minute, cause board to use mobility on the low side.
B, personnel are when taking, and glue material has spillover (statistics 100000PCS, about 89pcs overflow glue phenomenon), and fraction defective is 0.9%.
3, off-line vacuumizes, and the bubble in glue material expands under negative pressure, and volume increases, and causes following problem points:
A, volume increase, and glue material overflows sensor shell, needs manual wipping, increase employee work amount.The bad increase of product appearance.
B, bubble are when vacuum breaker, and glue material is splashed on vacuum board and carrier, and 5S is deteriorated.
Sum up: TPMS sensor process for filling colloid is off-line type operation at present, and operating efficiency is on the low side, and fraction defective is higher.
Therefore, the applicant is devoted to develop the online glue-pouring device of a kind of TPMS sensor vacuum, and improve existing TPMS sensor off-line type process for filling colloid, realize online production, make improving productivity, product quality is more stable.
Utility model content
The purpose of this utility model, proposes the online glue-pouring device of a kind of TPMS sensor vacuum exactly, and improve existing TPMS sensor off-line type process for filling colloid, realize online production, make improving productivity, product quality is more stable.
The utility model is for solving the problems of the technologies described above, provide the online glue-pouring device of a kind of TPMS sensor vacuum, comprise: frame, for store glue storage tank, for carrying out the vacuum injecting glue storehouse of vacuum injecting glue operation and the transmission track for transmitting product to product, described vacuum injecting glue storehouse and transmission track are arranged in described frame, and the injecting glue section of described transmission track is in described vacuum injecting glue storehouse.
Described storage tank comprises tank body, heater and the first apparatus for vacuum producing, and described heater and described first apparatus for vacuum producing are all arranged on described tank body.
Described vacuum injecting glue storehouse comprises casing, glue injecting head, XYZ shifting sledge and the second apparatus for vacuum producing, described box sealing is located in the injecting glue section of described transmission track, described second apparatus for vacuum producing connects described casing, for vacuumizing operation to described casing, described glue injecting head is arranged on described XYZ shifting sledge, described XYZ shifting sledge is arranged in described casing, and be in the top of the injecting glue section of described transmission track, the gum outlet conducting of described storage tank is connected on described glue injecting head, by described glue injecting head, injecting glue operation is carried out to the product be in the injecting glue section of described transmission track.
The present invention passes through technique scheme, existing TPMS sensor off-line type process for filling colloid can be improved, by encapsulating with to vacuumize that two station effectively integrate be a station, make encapsulating and vacuumize to carry out simultaneously, realize online production, minimizing personnel transport man-hour, and make product improving productivity, product quality is more stable.Also by storage tank, glue is preheated simultaneously, pre-deaeration process, and realize carrying out vacuum with vacuum injecting glue storehouse and dock and exports, make glue better and effective minimizing encapsulating bubble generation in whole operation process mobility.
Preferably, described heater is heater strip, and described first apparatus for vacuum producing is vavuum pump, and described heater strip is wrapped on described tank body, and described vavuum pump is connected with described tank body conducting, makes to form negative pressure in tank body.
Preferably, described vacuum injecting glue storehouse also comprises the anti-solidification waste material recovery device for supplying glue injecting head solidifies waste material output.
Preferably, described anti-solidification waste material recovery device is a tank, and described tank is arranged in described casing.
Preferably, described casing is provided with the Vacuum door for passing in and out for the injecting glue section of described transmission track.
Preferably, described casing is provided with negative pressure check table.
Preferably, the online glue-pouring device of described TPMS sensor vacuum also comprises controller, storage tank, described vacuum injecting glue storehouse and described transmission track described in described controller control connection.
The beneficial effect of the online glue-pouring device of TPMS sensor vacuum of the present invention is as follows:
1, the online glue-pouring device of TPMS sensor vacuum of the present invention effectively can reduce the generation of encapsulating bubble in process of production.
2, the online glue-pouring device of TPMS sensor vacuum of the present invention can make encapsulating and vacuumize to carry out simultaneously, realizes online production, and when reducing personnel porter, make improving productivity, product quality is more stable.
3, the online glue-pouring device of TPMS sensor vacuum of the present invention effectively can realize online encapsulating function.
4, the anti-solidification waste material recovery device that adds further of the online glue-pouring device of TPMS sensor vacuum of the present invention, can prevent glue injecting head from affecting the defect of encapsulating operation due to glue curing further, glue injecting head can before beginning encapsulating, export the glue section had cured in glue injecting head to anti-solidification waste material recovery device, recycle, and then be reset on normal operation station and carry out encapsulating operation.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail:
Fig. 1 is the overall structure schematic diagram of the online glue-pouring device of specific embodiment TPMS sensor vacuum.
Fig. 2 is the structural representation taken apart after casing of the online glue-pouring device of specific embodiment TPMS sensor vacuum.
Drawing reference numeral illustrates:
Frame 100, storage tank 200, tank body 210, heater 220, first apparatus for vacuum producing 230, vacuum injecting glue storehouse 300, casing 310, XYZ shifting sledge 320, negative pressure check table 330, transmission track 400, controller 500.
Detailed description of the invention
As depicted in figs. 1 and 2, present embodiment discloses the online glue-pouring device of a kind of TPMS sensor vacuum, it comprise frame 100, for store glue storage tank 200, for carrying out the vacuum injecting glue storehouse 300 of vacuum injecting glue operation and the transmission track 400 for transmitting product to product, vacuum injecting glue storehouse 300 and transmission track 400 are arranged in frame 100, and the injecting glue section of transmission track 400 is in vacuum injecting glue storehouse 300.
The storage tank 200 of the present embodiment comprises tank body 210, heater 220 and the first apparatus for vacuum producing 230, and heater 220 and the first apparatus for vacuum producing 230 are all arranged on tank body 210.
The vacuum injecting glue storehouse 300 of the present embodiment comprises casing 310, glue injecting head (not shown), XYZ shifting sledge 320 and the second apparatus for vacuum producing (not shown), casing 310 seal closure is located in the injecting glue section of transmission track 400, described second apparatus for vacuum producing connect box 310, for vacuumizing operation to casing 310, described glue injecting head is arranged on XYZ shifting sledge 320, XYZ shifting sledge 320 is arranged in casing 310, and be in the top of the injecting glue section of transmission track 400, the gum outlet conducting of storage tank 200 is connected on described glue injecting head, by described glue injecting head, injecting glue operation is carried out to the product be in the injecting glue section of transmission track 400.
Exemplary, the heater 220 of the present embodiment is heater strip, first apparatus for vacuum producing 230 and described second apparatus for vacuum producing are vavuum pump, described heater strip is wrapped on tank body 210, and the first apparatus for vacuum producing 230 is connected with tank body 210 conducting, makes to form negative pressure in tank body 210, described second apparatus for vacuum producing is connected with the inner conducting of casing 310, during work, casing 310 internal negative pressure is greater than tank body 210 internal negative pressure, and glue is exported by the glue injecting head be delivered in tank body 210 in casing 310.
Concrete, the vacuum injecting glue storehouse 300 of the present embodiment also comprises the anti-solidification waste material recovery device (not shown) for supplying glue injecting head solidifies waste material output.In the present embodiment, described anti-solidification waste material recovery device is a tank, and described tank is arranged in described casing, and described tank can be prefabricated groove plug-in unit, on dismountable precalculated position be plugged in casing.
In addition, the present embodiment is also provided with the Vacuum door (not shown) for passing in and out for the injecting glue section of described transmission track on casing 310, safe grating can also be added at Vacuum door place, in the process of product introduction casing, Vacuum door is opened automatically, after product introduction casing, Vacuum door automatic close sealing.Meanwhile, for the ease of observing the negative pressure condition in casing, described casing is also provided with negative pressure check table 330.
For improving the automaticity of device further, the online glue-pouring device of described TPMS sensor vacuum of the present embodiment also comprises controller 500, controller 500 control connection storage tank 200, vacuum injecting glue storehouse 300 and transmission track 400, controller 500 can select single-chip microcomputer or plc controller etc., repeats no more herein.
Exemplary, the online glue-pouring device of described TPMS sensor vacuum of application the present embodiment carries out the encapsulating operation of product, and technological process is as follows:
1, treat that encapsulating product is placed on transmission track 400, treat that encapsulating product is sent on corresponding station by transmission track 400 by described.
2, described in after in encapsulating product to enter vacuum injecting glue storehouse 300 casing 310 by Vacuum door, start the second apparatus for vacuum producing, make casing 310 inside reach predetermined subnormal ambient.
3, start XYZ shifting sledge 320, the position of adjustment glue injecting head, make to treat encapsulating product described in the gum-injecting port of its glue injecting head aligning.
4, start storage tank 200, by preheated in storage tank and the glue be in vacuum environment exports described glue injecting head to, treat that encapsulating product carries out encapsulating operation to described.
Above-mentioned steps 1-4 and the continuable encapsulating operation carrying out each product are carried out in circulation, it should be noted that, if the glue in discovery glue injecting head solidifies, then need first glue injecting head to be moved to anti-solidification waste material recovery device place, the glue had cured is discharged in anti-solidification waste material recovery device, then restarts the injecting glue treating encapsulating product.
With above-mentioned be only preferred embodiment of the present utility model; it should be pointed out that for those skilled in the art, under the prerequisite not departing from the utility model principle; can also make some improvements and modifications, these improvements and modifications also should be considered as protection domain of the present utility model.
Claims (7)
1. the online glue-pouring device of TPMS sensor vacuum, it is characterized in that, comprise: frame, for store glue storage tank, for carrying out the vacuum injecting glue storehouse of vacuum injecting glue operation and the transmission track for transmitting product to product, described vacuum injecting glue storehouse and transmission track are arranged in described frame, and the injecting glue section of described transmission track is in described vacuum injecting glue storehouse;
Described storage tank comprises tank body, heater and the first apparatus for vacuum producing, and described heater and described first apparatus for vacuum producing are all arranged on described tank body;
Described vacuum injecting glue storehouse comprises casing, glue injecting head, XYZ shifting sledge and the second apparatus for vacuum producing, described box sealing is located in the injecting glue section of described transmission track, described second apparatus for vacuum producing connects described casing, for vacuumizing operation to described casing, described glue injecting head is arranged on described XYZ shifting sledge, described XYZ shifting sledge is arranged in described casing, and be in the top of the injecting glue section of described transmission track, the gum outlet conducting of described storage tank is connected on described glue injecting head, by described glue injecting head, injecting glue operation is carried out to the product be in the injecting glue section of described transmission track.
2. the online glue-pouring device of TPMS sensor vacuum as claimed in claim 1, it is characterized in that: described heater is heater strip, described first apparatus for vacuum producing is vavuum pump, and described heater strip is wrapped on described tank body, described vavuum pump is connected with described tank body conducting, makes to form negative pressure in tank body.
3. the online glue-pouring device of TPMS sensor vacuum as claimed in claim 1, is characterized in that: described vacuum injecting glue storehouse also comprises the anti-solidification waste material recovery device for supplying glue injecting head solidifies waste material output.
4. the online glue-pouring device of TPMS sensor vacuum as claimed in claim 3, is characterized in that: described anti-solidification waste material recovery device is a tank, and described tank is arranged in described casing.
5. the online glue-pouring device of TPMS sensor vacuum as claimed in claim 1, is characterized in that: described casing is provided with the Vacuum door for passing in and out for the injecting glue section of described transmission track.
6. the online glue-pouring device of TPMS sensor vacuum as claimed in claim 1, is characterized in that: described casing is provided with negative pressure check table.
7. the online glue-pouring device of TPMS sensor vacuum as described in any one of claim 1 to 6, it is characterized in that: the online glue-pouring device of described TPMS sensor vacuum also comprises controller, storage tank, described vacuum injecting glue storehouse and described transmission track described in described controller control connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520205475.4U CN204564463U (en) | 2015-04-08 | 2015-04-08 | The online glue-pouring device of TPMS sensor vacuum |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520205475.4U CN204564463U (en) | 2015-04-08 | 2015-04-08 | The online glue-pouring device of TPMS sensor vacuum |
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| CN204564463U true CN204564463U (en) | 2015-08-19 |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105880108A (en) * | 2016-06-03 | 2016-08-24 | 吴江华鹏制罐厂 | Novel vacuum glue pouring machine |
| CN106040546A (en) * | 2016-08-15 | 2016-10-26 | 安徽翼迈科技股份有限公司 | Conveying table for water meter adhesive dispensing work |
| CN106076756A (en) * | 2016-08-15 | 2016-11-09 | 安徽翼迈科技股份有限公司 | A kind of water meter point Jiao Zhongduangongzuotai |
| CN107626528A (en) * | 2017-09-12 | 2018-01-26 | 扬州德芬迪智能装备有限公司 | A kind of intelligent vacuum glue pouring machine |
| CN110681541A (en) * | 2019-07-12 | 2020-01-14 | 联创汽车电子有限公司 | Glue pouring method and glue pouring equipment for sensor |
| CN111776374A (en) * | 2020-07-13 | 2020-10-16 | 马鞍山市十月丰食品有限公司 | Preheating device before sesame oil sauce packaging bottle is filled with materials and implementation method thereof |
| CN112563166A (en) * | 2020-12-01 | 2021-03-26 | 中国计量大学 | Vacuum defoaming device and method |
| CN113414059A (en) * | 2021-08-24 | 2021-09-21 | 常州铭赛机器人科技股份有限公司 | Vacuum glue pouring production line and continuous feeding method |
| CN114769086A (en) * | 2022-05-09 | 2022-07-22 | 普洛赛斯（苏州）智能装备有限公司 | Vacuum online glue filling system |
-
2015
- 2015-04-08 CN CN201520205475.4U patent/CN204564463U/en active Active
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105880108A (en) * | 2016-06-03 | 2016-08-24 | 吴江华鹏制罐厂 | Novel vacuum glue pouring machine |
| CN106040546A (en) * | 2016-08-15 | 2016-10-26 | 安徽翼迈科技股份有限公司 | Conveying table for water meter adhesive dispensing work |
| CN106076756A (en) * | 2016-08-15 | 2016-11-09 | 安徽翼迈科技股份有限公司 | A kind of water meter point Jiao Zhongduangongzuotai |
| CN107626528A (en) * | 2017-09-12 | 2018-01-26 | 扬州德芬迪智能装备有限公司 | A kind of intelligent vacuum glue pouring machine |
| CN110681541A (en) * | 2019-07-12 | 2020-01-14 | 联创汽车电子有限公司 | Glue pouring method and glue pouring equipment for sensor |
| CN111776374A (en) * | 2020-07-13 | 2020-10-16 | 马鞍山市十月丰食品有限公司 | Preheating device before sesame oil sauce packaging bottle is filled with materials and implementation method thereof |
| CN112563166A (en) * | 2020-12-01 | 2021-03-26 | 中国计量大学 | Vacuum defoaming device and method |
| CN113414059A (en) * | 2021-08-24 | 2021-09-21 | 常州铭赛机器人科技股份有限公司 | Vacuum glue pouring production line and continuous feeding method |
| CN113414059B (en) * | 2021-08-24 | 2021-11-16 | 常州铭赛机器人科技股份有限公司 | Vacuum glue pouring production line and continuous feeding method |
| CN114769086A (en) * | 2022-05-09 | 2022-07-22 | 普洛赛斯（苏州）智能装备有限公司 | Vacuum online glue filling system |
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