CN204558178U - A kind of 3296 type cermet potentiometer automatically processing devices - Google Patents
A kind of 3296 type cermet potentiometer automatically processing devices Download PDFInfo
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- CN204558178U CN204558178U CN201520328106.4U CN201520328106U CN204558178U CN 204558178 U CN204558178 U CN 204558178U CN 201520328106 U CN201520328106 U CN 201520328106U CN 204558178 U CN204558178 U CN 204558178U
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- cutting
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- industrial computer
- travel mechanism
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Abstract
The utility model discloses a kind of 3296 type cermet potentiometer automatically processing devices, comprise industrial computer, self-feeding vibrating disk, pusher, travel mechanism, cutting mechanism and packing tube; Described self-feeding vibrating disk is connected with industrial computer, for carrying cermet potentiometer product; Described pusher is connected with self-feeding vibrating disk by straight-line oscillation track, for cermet potentiometer product is pushed into travel mechanism, described travel mechanism is connected with cutting mechanism and packing tube respectively, moved to after cutting mechanism carries out cutting be brought in packing tube for fixing glass glaze potentiometer product; Described pusher, travel mechanism are all connected with industrial computer with cutting mechanism.The utility model is rational in infrastructure, simple operation, automaticity are high, and it solves 3296 type cermet potentiometers well in cutting, the shaping of pin position and the processing of product packing pipe, there is inefficiency, problem that cost of labor is higher.
Description
Technical field
The utility model relates to a kind of automatically processing device, and what be specifically related to is a kind of 3296 type cermet potentiometer automatically processing devices.
Background technology
At present, in cermet potentiometer, particularly 3296 type cermet potentiometer production and processing industries, ubiquity following defect:
(1) pure manual operations, automaticity is low, is a labour-intensive production industry.
(2) 3296 type cermet potentiometer cuttings, the shaping of pin position, these 3 operations of product packing pipe, completed by hand fit's manual small stamping machine, cutting and about 2.5 seconds consuming time of pin position shaping single product, single about 1.5 seconds consuming time of artificial packing pipe, 3 operations amount to about 4 seconds consuming time, 800pcs/h per hour.Every day an employee within 8 hours, to complete the production capacity of above 3 operations be about 6400, thus production efficiency is low, and cost of labor is higher.
Utility model content
The purpose of this utility model is to provide a kind of 3296 type cermet potentiometer automatically processing devices, mainly solves existing 3296 type cermet potentiometers in cutting, the shaping of pin position and the processing of product packing pipe, there is inefficiency, problem that cost of labor is higher.
To achieve these goals, the technical solution adopted in the utility model is as follows:
A kind of 3296 type cermet potentiometer automatically processing devices, comprise industrial computer, self-feeding vibrating disk, pusher, travel mechanism, cutting mechanism and packing tube; Described self-feeding vibrating disk is connected with industrial computer, for carrying cermet potentiometer product; Described pusher is connected with self-feeding vibrating disk by straight-line oscillation track, for cermet potentiometer product is pushed into travel mechanism, described travel mechanism is connected with cutting mechanism and packing tube respectively, moved to after cutting mechanism carries out cutting be brought in packing tube for fixing glass glaze potentiometer product; Described pusher, travel mechanism are all connected with industrial computer with cutting mechanism.
As preferably, described packing tube is at least two, and all packing tubes are arranged side by side.
Specifically, described pusher comprises and being connected with straight-line oscillation track, for loading the loading pipe of product, be arranged on this loading pipe near straight-line oscillation track one end, for responding to the inductor of product introduction loading pipe, be arranged on and load pipe away from straight-line oscillation track one end, for adding up the counting inductor entering the product quantity loaded in pipe, be arranged on the first slide rail loaded bottom pipe, and be connected with this first slide rail for making loading pipe first motor toward travel mechanism's direction movement on the first slide rail; Described inductor, counting inductor are all connected with industrial computer with the first motor.
Specifically, described travel mechanism comprises sliding support, be fixed on the second motor be connected on this sliding support and with industrial computer, the second slide rail matched with sliding support, being connected with the second motor, clamping the clamping body of cermet potentiometer product for loading to be declined by the second Electric Machine Control when pipe arrives to, and being connected with sliding support and industrial computer simultaneously, moving on the second slide rail for controlling sliding support, to make clamping body cermet potentiometer product is brought into the 3rd motor in packing tube.
Specifically, described cutting mechanism comprises cutting die, the cutting punch matched with this cutting die, is connected, for controlling the 4th motor of its movement with cutting die, and is connected with cutting punch, for controlling the 5th motor of its movement; Described 4th motor is all connected with industrial computer with the 5th motor.
Further, described industrial computer, pusher, travel mechanism and cutting mechanism are installed on a distribution box.
Again further, also pulley is provided with bottom described distribution box.
Compared with prior art, the utility model has following beneficial effect:
(1) the utility model reasonable in design, it is by arranging industrial computer, self-feeding vibrating disk, pusher, travel mechanism, cutting mechanism, and utilize being linked between each equipment and mechanism, achieve cermet potentiometer cutting, the shaping of pin position, the standardization of product packing pipe three operations and automation processing, make it to define one complete machining production line, reach disposable object of simultaneously processing multiple product.The utility model not only simple operation, automaticity are high, and significantly improve the production efficiency of cermet potentiometer product, reduce cost of labor, according to incompletely statistics, the utility model is per hour reaches more than 5500pcs/h, saves 6.8/every day of enterprises using the labor manpower.
(2) the utility model is also provided with distribution box and pulley, on the one hand, and centrally connected power supply when equipment can be facilitated to work; Conveniently complete equipment can be moved to the position of specifying on the other hand, further enhance Practical Performance of the present utility model.
Accompanying drawing explanation
Fig. 1 is front view of the present utility model.
Fig. 2 is vertical view of the present utility model.
Fig. 3 is the structural representation of pusher.
Fig. 4 is the structural representation of travel mechanism.
Fig. 5 is the structural representation of cutting mechanism.
Fig. 6 is the view before cutting die and cutting punch merge.
Fig. 7 is the view after cutting die and cutting punch merge.
Wherein, the parts name that Reference numeral is corresponding is called:
1-industrial computer, 2-self-feeding vibrating disk, 3-straight-line oscillation track, 4-pusher, 401-loads pipe, 402-inductor, and 403-counts inductor, 404-first slide rail, 405-first motor, 5-travel mechanism, 501-sliding support, 502-second motor, 503-second slide rail, 504-clamping body, 505-the 3rd motor, 6-cutting mechanism, 601-cutting die, 602-the 4th motor, 603-cutting punch, 604-the 5th motor, 7-packing tube, 8-distribution box, 9-pulley.
Embodiment
Below in conjunction with drawings and Examples, the utility model is described in further detail, and execution mode of the present utility model includes but not limited to the following example.
Embodiment
As shown in Fig. 1 ~ 5, the utility model is mainly used in realizing 3296(Y, P, W, Z, X) type cermet potentiometer cutting, the shaping of pin position and product packing pipe automation processing, it comprises industrial computer 1, self-feeding vibrating disk 2, pusher 4, travel mechanism 5, cutting mechanism 6 and packing tube 7.In the present embodiment, above-mentioned industrial computer 1, self-feeding vibrating disk 2, pusher 4, travel mechanism 5 and cutting mechanism 6 install concentratedly on a distribution box 8, convenient is the work of these equipment centrally connected power supplies, and be provided with pulley 9 bottom this distribution box 8, can conveniently the utility model be moved quickly on the operating position of specifying.
Described self-feeding vibrating disk 2 realizes the automatic orientation sequence feeding of cermet potentiometer product, described pusher is used for cermet potentiometer product to be pushed into travel mechanism, in the present embodiment, this pusher 4 is comprised and being connected with self-feeding vibrating disk 2 by straight-line oscillation track 3, for loading the loading pipe 401 of product, be arranged on this loading pipe 401 near straight-line oscillation track 3 one end, the inductor 402 of pipe 401 is loaded for responding to product introduction, be arranged on and load pipe 401 away from straight-line oscillation track 3 one end, for adding up the counting inductor 403 entering the product quantity loaded in pipe 401, be arranged on the first slide rail 404 loaded bottom pipe 401, and be connected for making loading pipe first motor 405 toward travel mechanism's direction movement on the first slide rail with this first slide rail 404, described inductor 402, counting inductor 403 are all connected with industrial computer 1 with the first motor 405.
Described travel mechanism 5 is for fixing glass glaze potentiometer product and moved to after cutting mechanism carries out cutting and be brought in packing tube 7, it comprises sliding support 501, be fixed on this sliding support 501, and the second motor 502 be connected with industrial computer 1, the second slide rail 503 matched with sliding support 501, be connected with the second motor 502, for loading the clamping body 504 by the second Electric Machine Control decline clamping cermet potentiometer product when pipe arrives to, and be connected with sliding support 501 and industrial computer 1 simultaneously, move on the second slide rail for controlling sliding support, cermet potentiometer product is brought into the 3rd motor 505 in packing tube to make clamping body.
Described cutting mechanism 6 is for carrying out cutting and the shaping of pin position to cermet potentiometer product, it comprises cutting die 601, the cutting punch 603 matched with this cutting die 601, being connected with cutting die 601, for controlling the 4th motor 602 of its movement, and being connected with cutting punch 603, for controlling the 5th motor 604 of its movement; Described 4th motor 602 is all connected with industrial computer 1 with the 5th motor 604.
The course of work of the present utility model is as follows:
Pour the 3296 type cermet potentiometer entire block (about 1000-1500) through testing electrical property into self-feeding vibrating disk 2, open device power supply (DPS) master switch, connect 4kg-6kg pneumatic supply, by start key starting device.
Product sorts through self-feeding vibrating disk, selects unification backward to output to straight-line oscillation track 3, by straight-line oscillation track 3, product is delivered in the loading pipe 401 of pusher reposefully, meanwhile, inductor 402 is responded to entering of product and is counted by counting inductor 403.When counting reaches some (such as five products), product is passed to propping up clamping body 504 by pusher, and this clamping body 504, under the 3rd motor 505 controls, declines and blocks all products simultaneously, then moves to place of cutting mechanism.
After product moves to place of cutting mechanism, under the control of the 4th motor 602 and the 5th motor 604, cutting die 601 and cutting punch 603 merge, and realize the cutting to product, whole pin operation, and Fig. 6,7 is that cutting die and cutting punch merge forward and backward state and illustrate.After whole pin, cutting complete, the product processed pushes in packing tube 7 by travel mechanism, and as preferably, in the present embodiment, described packing tube 7 is at least two, and is arranged side by side.And after one of them packing tube fills product, just can be automatically moved to next root packing tube, continue to load product, meanwhile, utilize plug packing tube manually, product is automatically filled and manually to be extracted afterwards, then inserts new packing tube, so circulates.
The utility model utilizes control technology and the equipment of existing maturation, and these technology and equipments are combined, achieve the automation processing of 3296 type cermet potentiometer cuttings, the shaping of pin position, product packing pipe three operations, thus significantly improve the production efficiency of cermet potentiometer, reduce cost of labor, therefore, the utility model compared with prior art, has substantial feature and progress.
Above-described embodiment is only preferred embodiment of the present utility model; restriction not to the utility model protection range; in every case design principle of the present utility model being adopted, and the change carried out non-creativeness work on this basis and make, all should belong within protection range of the present utility model.
Claims (7)
1. 3296 type cermet potentiometer automatically processing devices, is characterized in that, comprise industrial computer (1), self-feeding vibrating disk (2), pusher (4), travel mechanism (5), cutting mechanism (6) and packing tube (7); Described self-feeding vibrating disk (2) is connected with industrial computer (1), for carrying cermet potentiometer product; Described pusher is connected with self-feeding vibrating disk (2) by straight-line oscillation track (3), for cermet potentiometer product is pushed into travel mechanism, described travel mechanism is connected with cutting mechanism and packing tube (7) respectively, moved to after cutting mechanism carries out cutting be brought in packing tube (7) for fixing glass glaze potentiometer product; Described pusher, travel mechanism and cutting mechanism are all connected with industrial computer (1).
2. a kind of 3296 type cermet potentiometer automatically processing devices according to claim 1, it is characterized in that, described packing tube (7) is at least two, and all packing tubes are arranged side by side.
3. a kind of 3296 type cermet potentiometer automatically processing devices according to claim 1 and 2, it is characterized in that, described pusher (4) comprises and being connected with straight-line oscillation track (3), for loading the loading pipe (401) of product, be arranged on this loading pipe (401) near straight-line oscillation track (3) one end, the inductor (402) of pipe (401) is loaded for responding to product introduction, be arranged on and load pipe (401) away from straight-line oscillation track (3) one end, the counting inductor (403) of the product quantity loaded in pipe (401) is entered for statistics, be arranged on the first slide rail (404) loading pipe (401) bottom, and be connected for making loading pipe first motor (405) toward travel mechanism's direction movement on the first slide rail with this first slide rail (404), described inductor (402), counting inductor (403) are all connected with industrial computer (1) with the first motor (405).
4. a kind of 3296 type cermet potentiometer automatically processing devices according to claim 3, it is characterized in that, described travel mechanism (5) comprises sliding support (501), be fixed on this sliding support (501), and the second motor (502) be connected with industrial computer (1), the second slide rail (503) matched with sliding support (501), be connected with the second motor (502), for loading the clamping body (504) by the second Electric Machine Control decline clamping cermet potentiometer product when pipe arrives to, and be connected with sliding support (501) and industrial computer (1) simultaneously, move on the second slide rail for controlling sliding support, cermet potentiometer product is brought into the 3rd motor (505) in packing tube to make clamping body.
5. a kind of 3296 type cermet potentiometer automatically processing devices according to claim 4, it is characterized in that, described cutting mechanism (6) comprises cutting die (601), the cutting punch (603) matched with this cutting die (601), being connected with cutting die (601), for controlling the 4th motor (602) of its movement, and being connected with cutting punch (603), for controlling the 5th motor (604) of its movement; Described 4th motor (602) is all connected with industrial computer (1) with the 5th motor (604).
6. the one 3296 type cermet potentiometer automatically processing device according to claim 1,2,4 or 5, it is characterized in that, described industrial computer (1), pusher, travel mechanism and cutting mechanism are installed on a distribution box (8).
7. a kind of 3296 type cermet potentiometer automatically processing devices according to claim 6, is characterized in that, described distribution box (8) bottom is also provided with pulley (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520328106.4U CN204558178U (en) | 2015-05-20 | 2015-05-20 | A kind of 3296 type cermet potentiometer automatically processing devices |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520328106.4U CN204558178U (en) | 2015-05-20 | 2015-05-20 | A kind of 3296 type cermet potentiometer automatically processing devices |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204558178U true CN204558178U (en) | 2015-08-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520328106.4U Expired - Fee Related CN204558178U (en) | 2015-05-20 | 2015-05-20 | A kind of 3296 type cermet potentiometer automatically processing devices |
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| CN (1) | CN204558178U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106428682A (en) * | 2016-09-23 | 2017-02-22 | 东翔电子（东莞）有限公司 | Full-automatic CCD detection packing machine |
| CN109192553A (en) * | 2018-08-29 | 2019-01-11 | 深圳市唯真电机发展有限公司 | A kind of capacitor cutting machine |
-
2015
- 2015-05-20 CN CN201520328106.4U patent/CN204558178U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106428682A (en) * | 2016-09-23 | 2017-02-22 | 东翔电子（东莞）有限公司 | Full-automatic CCD detection packing machine |
| CN109192553A (en) * | 2018-08-29 | 2019-01-11 | 深圳市唯真电机发展有限公司 | A kind of capacitor cutting machine |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150812 Termination date: 20160520 |
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| CF01 | Termination of patent right due to non-payment of annual fee |