CN204557557U - Wheat processing lean managing and control system - Google Patents
Wheat processing lean managing and control system Download PDFInfo
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- CN204557557U CN204557557U CN201520211697.7U CN201520211697U CN204557557U CN 204557557 U CN204557557 U CN 204557557U CN 201520211697 U CN201520211697 U CN 201520211697U CN 204557557 U CN204557557 U CN 204557557U
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- host server
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
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Abstract
The utility model provides a kind of wheat processing lean managing and control system, this system comprises host server, described host server comprises the database server and WEB server that are connected to each other, host server connects the industrial computer on production line by data concentrator, host server connects hand-held intelligent terminal by Zigbee wireless transmitter, host server also connects LED display system, the RFID card reader of note cat and reading customer order information, described LED display system comprises the LED giant-screen of the real-time display production information be connected with LED display control chip.Described host server also connects the tracking of business administration main frame, shipping centre's main frame, logistics distribution center main frame and order and joins card central host.Native system is by computer system unified management, for wheat processing enterprise management decision-making provides data supporting, achieve Real-time Collection production data and intelligent scheduling, reduce the workload of business personnel, improve plant factor and Workshop Production efficiency, information transmission rapidly and efficiently.
Description
Technical field
The utility model relates to a kind of management and the control system that manufacture processing enterprise, particularly at a kind of wheat processing lean managing and control system.
Background technology
In wheat processing field, the process of data message is a very important link.At present, most wheat processing enterprise is all the modes adopting artificial data process, there is following problem: wheat supplier information provision upgrades not in time, affects the production schedule; The tracking transmission of customer order is transmitted by papery, and sequence information cannot be provided in time to workshop and client; The production schedule cannot upgrade in time according to production capacity and sales situation; Season, the production schedule can not pass to business personnel outside in time, and expanding to corporate business makes troubles; Field data such as the data such as output, loss, manufacturing schedule of workshop are added up by people, there is statistics accurate problem not in time; The utilization power of production equipment cannot be added up, and accurately can not adjust marginal cost; Each statistics all needs manually to do, and workload is large, loaded down with trivial details, poor efficiency, and data message real-time change, upgrades not in time.
Current wheat processing factory this dependence complicate statistics information, artificial merchandiser understands the management mode of manufacturing schedule, supvr can not grasp workshop problem in time, the ageing of process problem can be made greatly to reduce, have impact on manufacturing cycle, have impact on the delivery cycle of client simultaneously, and then have impact on the asset turnover of enterprise, add cost, reduce enterprise competitiveness; There is certain hysteresis quality in the data acquisition of manufacturing process, analysis, statistics, managerial personnel, to the follow-up of producing and selling, stock etc., adjustment, do not have an instantaneity; And client and upstream supplier, logistics link also cannot understand production status and the current intelligence of wheat processing factory in real time, and information is inaccessible, delayed.Such management system Hui Shi enterprise cannot grow with each passing hour.
The lean management and control ability of current wheat processing factory is general more weak, by supplier's supply of material not in time, workshop change, the factor such as order variation impact, the fusion process of enterprise's inside and outside logistics and production is not smooth, causes the problems such as stock is higher, the rate of capacity utilization is on the low side, planning management efficiency is low.In the face of the market that competition is more and more fierce, wheat processing enterprise is badly in need of changing current this passive production status.Lean management and control management system is a kind of management system being main target with reduction business administration and operation cost with the resource reduced to greatest extent shared by wheat processing.Therefore, the inside and outside logistics of high effective integration enterprise, cash flow, information flow, realize Enterprise Resource allocation optimum, and the production of lifting lean and management and control ability have become the active demand of wheat processing enterprise development.
Summary of the invention
The purpose of this utility model is to overcome the deficiencies in the prior art, provides a kind of wheat processing lean managing and control system, and by computer system unified management, reduce the workload of business personnel, increase work efficiency, information transmission rapidly and efficiently.
According to the technical scheme that the utility model provides, described wheat processing lean managing and control system comprises host server, described host server comprises the database server and WEB server that are connected to each other, host server connects the industrial computer on production line by data concentrator, host server connects hand-held intelligent terminal by Zigbee wireless transmitter, host server also connects LED display system, the RFID card reader of note cat and reading customer order information, described LED display system comprises the LED giant-screen of the real-time display production information be connected with LED display control chip.
Concrete, described LED display system adopts the three-in-one LED display system of PH5 Surface Mount.
Described host server also connects the tracking of business administration main frame, shipping centre's main frame, logistics distribution center main frame and order and joins card central host.
Wherein, the data acquisition of terminal stored in industrial computer is sent to data concentrator by the RS485 serial ports of expansion, and data concentrator is exported data by built-in MODEM connecting fiber and is sent to database server by uplink communication; The three-in-one LED display system of PH5 Surface Mount shows production line progress in real time, increases manufacturing schedule Information Visibility and sharing; Hand-held intelligent terminal and database server realize exchanges data by Zigbee radio receiving transmitting module, send production information, abnormality processing, production warehouse-in, sale outbound related data to database server in time, hand-held intelligent terminal can carry out stock-taking, inquiring stock by database server; Note cat is responsible for abnormality processing prompting, notifies Production Supervisor or leader and relevant responsible official, arrives site disposal in time; Pei Ka center followed the tracks of by order, the sequence information of client write in rfid card sheet, is furnished with corresponding RFID card reader in all departments of enterprise, follows the tracks of the omnidistance processing procedure of customer order.
The utility model has the advantages that:
(1) system host server is connected with industrial computer by data concentrator, can Real-time Collection production data, without the need to manual entry.
(2) tradition is used instead the form transmission of the LED display board adopting electronic data by the transmission of papery document, information transfer efficiency is high.
(3) system realizes intelligent scheduling by comprehensive producing and selling, stock, deposit etc. analyses, enhances productivity; And energy response abnormality problem fast, and the note cat by being connected with host server, the in time relevant responsible official of notice.
(4) system all-the-way tracking customer order, accurate feedback corresponding information, to client, solves the difficult problem that tradition follows the tracks of order difficulty.
(5) system provides data supporting for wheat processing enterprise management decision-making, achieves Real-time Collection production data and intelligent scheduling, improves plant factor and Workshop Production efficiency, coordinates all departments' efficiency operation, strengthens wheat processing market competitiveness of enterprises.
Accompanying drawing explanation
Fig. 1 is wheat processing lean managing and control system structural representation described in the utility model.
Embodiment
Below in conjunction with drawings and the specific embodiments, the utility model is described in further detail:
As shown in Figure 1, wheat processing lean managing and control system described in the utility model, comprise host server (comprising database server and WEB server), industrial computer and data concentrator, LED display system, note cat, Zigbee wireless transmitter, hand-held intelligent terminal (as PDA), order follow the tracks of join card central host and associated host.Host server connects the industrial computer on production line by data concentrator, host server connects hand-held intelligent terminal by Zigbee wireless transmitter, host server also connects LED display system, note cat and reads the RFID card reader of customer order information, and described LED display system comprises the LED giant-screen of the real-time display production information be connected with LED display control chip.Described host server also connects the tracking of business administration main frame, shipping centre's main frame, logistics distribution center main frame and order and joins card central host.
Below describe system components in detail.
Data concentrator, model selects ST-CJQ9666, is the key link of database server and industrial computer.Data concentrator is descending is connected to industrial computer, adopts the RS485 serial communication mode of expansion, receives the data acquisition of terminal in industrial computer; Data concentrator is exported data by built-in MODEM connecting fiber and is sent to database server by uplink communication.
The full-color LED display screen selecting PH5 Surface Mount three-in-one produces billboard as the display of LED display system, this LED display system is connected with database server, production scene data are shown in real time, allow progress sharpening and the transparence more of production scene, facilitate enterprise administrator to coordinate all departments' work, every one link is all carried out according to unified beat.
Zigbee wireless transmitter is the intermediate link of connection data storehouse server and hand-held intelligent terminal PDA, the model of the Zigbee wireless transmitter in the utility model adopts CC2530, and the production information in hand-held intelligent terminal PDA, abnormality processing, production are put in storage, sold the data information transfer such as outbound to database server by this device; Simultaneously, hand-held intelligent terminal PDA also can carry out stock-taking, inquiring stock by database server, operating personnel can check and accept and consult company-related information, data, data anywhere, comprise the sequence information of enterprise, warehouse storage and Shipping Information, delivery information, logistics distribution information, and process in real time, result is fed back to host server simultaneously, accomplish high-timeliness, achieve the exchange of data and share, being very easy to supvr and staff to the grasp of whole production line and control.
The abnormality processing prompting work of note cat primary responsibility and the work of important real-time information notice.Adopt Siemens industry note cat TC35 model in the utility model, be connected to host server by RS232 serial ports.The abnormal conditions occurred can be sent to database server by hand-held intelligent terminal PDA equipment, abnormal item is just sent to related personnel by note cat by database server, notify Production Supervisor or leader and relevant responsible official, in time to site disposal, a certain link is avoided to bring impact to whole production line.Therefore, the abnormality processing function of note cat enhances the managerial ability of enterprise, ensure that the High-efficient Production of whole production line.
Order in system architecture is followed the tracks of and is joined card central host, the sequence information of client is write in rfid card sheet, is furnished with corresponding RFID card reader in all departments of enterprise, follows the tracks of the omnidistance processing procedure of customer order.
Logistics distribution center main frame in system, can by being arranged on the gps signal on haulage vehicle, and real-time follow-up transport dispensing state, achieves from the all-the-way tracking of receiving to client of delivering.
Host server (database server and WEB server) is responsible for the process of total data, carry out data acquisition and collection work, system database computing, in real time production result, personnel's feedback, equipment operating, state outcome, Inventory Performance, quality condition are dynamically fed back to lean managing and control system and carry out cloud computing, thus dynamically grasp up-to-date system data.
The information that the utility model wheat processing lean managing and control system is shared realizes multiple users share by WEB server, and managerial personnel, no matter when and where checking oneself information needed by network, have good trackability.
The utility model wheat processing lean managing and control system and production scene real-time data sharing, by accurate acquisition desired data, intellectual analysis production bottleneck restraining factors, realize producer's optimized production process flow process; By comprehensively analyzing data, realizing Optimal Scheduling and effectively improving plant factor; By gathering desired data in time, provide scientific basis for formulating the production schedule dynamically, exactly; By the instant transmission of all departments' information with share, eliminate to produce and wait for waste and management waste; By a large amount of production and administration data, analyze data, supvr can be helped to understand deficiency in production and administration.
The production planning and sequencing of system is assigned in optimized mode by after the automatic editings such as native system composite order, material, formula, equipment, personnel, time of delivery, calculating.
Adopt LED to produce billboard, allow progress sharpening and the transparence more of production scene.By the note cat on server, produce and extremely can be sent to related personnel's mobile phone in time, manufacturing schedule then automatically enters host server system and carries out analytic statistics process, and client can real time inspection order production information.
System can fast performance analysis customer order progress and production status automatically, forms the various statistical table of business administration demand.
System can accept the information such as work order, BOM, formula, supplier, stock, production ordering from MES software systems in real time, flour is filled a prescription simultaneously, personnel's instruction, production ordering etc. assign to the key-course such as personnel, equipment, again in real time production result, personnel's feedback, operational state result, Inventory Performance, quality conditions etc. dynamically feed back to lean managing and control system, thus enhance productivity, reduce costs.
Claims (5)
1. wheat processing lean managing and control system, it is characterized in that: comprise host server, described host server comprises the database server and WEB server that are connected to each other, host server connects the industrial computer on production line by data concentrator, host server connects hand-held intelligent terminal by Zigbee wireless transmitter, host server also connects LED display system, note cat and reads the RFID card reader of customer order information, and described LED display system comprises the LED giant-screen of the real-time display production information be connected with LED display control chip.
2. wheat processing lean managing and control system as claimed in claim 1, is characterized in that, described LED display system adopts the three-in-one LED display system of PH5 Surface Mount.
3. wheat processing lean managing and control system as claimed in claim 1, it is characterized in that, described host server also connects business administration main frame.
4. wheat processing lean managing and control system as claimed in claim 1, it is characterized in that, described host server also connects shipping centre's main frame and logistics distribution center main frame.
5. wheat processing lean managing and control system as claimed in claim 1, is characterized in that, described host server also connects order tracking and joins card central host, the sequence information of client is write in rfid card sheet, and the described RFID card reader for all departments reads.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520211697.7U CN204557557U (en) | 2015-04-09 | 2015-04-09 | Wheat processing lean managing and control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520211697.7U CN204557557U (en) | 2015-04-09 | 2015-04-09 | Wheat processing lean managing and control system |
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| Publication Number | Publication Date |
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| CN204557557U true CN204557557U (en) | 2015-08-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201520211697.7U Expired - Fee Related CN204557557U (en) | 2015-04-09 | 2015-04-09 | Wheat processing lean managing and control system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108427385A (en) * | 2018-03-30 | 2018-08-21 | 佛山职业技术学院 | A kind of Technical innova- tion system of production line |
| CN114077229A (en) * | 2020-08-18 | 2022-02-22 | 香港生产力促进局 | Lean analysis device and method for production line |
-
2015
- 2015-04-09 CN CN201520211697.7U patent/CN204557557U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108427385A (en) * | 2018-03-30 | 2018-08-21 | 佛山职业技术学院 | A kind of Technical innova- tion system of production line |
| CN114077229A (en) * | 2020-08-18 | 2022-02-22 | 香港生产力促进局 | Lean analysis device and method for production line |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150812 Termination date: 20160409 |