CN204546796U - Novel saw of restricting more - Google Patents
Novel saw of restricting more Download PDFInfo
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- CN204546796U CN204546796U CN201520222298.0U CN201520222298U CN204546796U CN 204546796 U CN204546796 U CN 204546796U CN 201520222298 U CN201520222298 U CN 201520222298U CN 204546796 U CN204546796 U CN 204546796U
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- wheel
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- 239000011324 bead Substances 0.000 claims abstract description 60
- 229910003460 diamond Inorganic materials 0.000 claims abstract description 43
- 239000010432 diamond Substances 0.000 claims abstract description 43
- 230000001105 regulatory effect Effects 0.000 claims abstract description 40
- 239000002699 waste material Substances 0.000 claims abstract description 13
- 238000003754 machining Methods 0.000 abstract description 5
- 238000012423 maintenance Methods 0.000 abstract description 5
- 230000007423 decrease Effects 0.000 abstract description 4
- 230000008901 benefit Effects 0.000 abstract description 3
- 239000004575 stone Substances 0.000 description 13
- 239000000463 material Substances 0.000 description 7
- 238000005520 cutting process Methods 0.000 description 5
- 230000008859 change Effects 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000009825 accumulation Methods 0.000 description 2
- 230000003028 elevating effect Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 230000004308 accommodation Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
Landscapes
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
A kind of novel saw of restricting more, comprise column, main beam, vertical lift device, drive end frame, housiung separator, tension side frame, driving wheel, directive wheel, regulating wheel, locating wheel, diamond bead string rope, waste truck, its main points are that regulating wheel is fixed on the upper of housiung separator, between two heel posts, driving wheel, directive wheel are fixed on both sides stud edge, and two locating wheel symmetries are fixed on the both sides of waste truck.Decrease directive wheel quantity, reduce cost, simplify operation, compact conformation, the service life of bead string rope is extended, and power suffered by two heel posts is even, improves the stationarity of whole train system cloud gray model.The advantages such as this patent has reasonable stress, structure is simple, machining accuracy is high, working stability, maintenance cost are low.
Description
Technical field
This patent belongs to masonry slab process equipment field, relates to a kind of plate cutting many ropes saw equipment for stone material.
Background technology
Many ropes saw, when the large plate of processing of stone (high >=1.5 meters, length >=2 meter), compared traditional sand saw, circular saw is had the advantages such as efficiency is high, equipment operating is simple, production cost is low, stone material utilization rate is high, low in the pollution of the environment.Many ropes saw represents the development trend of large stone material plate cutting processing.
Existing saw of restricting more, comprise column 1 as shown in Figure 1, main beam 2, vertical lift device 3, drive end frame 4, housiung separator 5, tension side frame 6, driving wheel 7, drive end have a directive wheel, there are two directive wheels, 8, two groups of regulating wheels 9, two locating wheels 10, diamond bead string rope 11, waste trucks 12 in tension side, stone material 13 is fixed on waste truck 12, its train is arranged on the framework of drive end frame 4, housiung separator 5, tension side frame 6 composition, and is positioned at the outside of two heel posts.
Two or more diamond bead string rope forms closed-loop, uniformly be wound on driving wheel, directive wheel, regulating wheel and locating wheel, form approximate quadrilateral structure, driving wheel drives diamond bead string rope according to train orbiting motion, once drive many diamond bead string ropes, thus improve the cutting processing ability to stone material; Driving wheel, directive wheel and locating wheel are all diamond bead string ropes that a wheel distributes, because every root diamond bead string rope cutting stress is different, so the corresponding regulating wheel 9 of every root diamond bead string rope, by the impact of regulating wheel 9 axial width, all regulating wheels cannot be accomplished on same axis, and thus the axle of adjacent tension wheel intersects mutually.
There is its own shortcomings in it: the stone maximum height 1, owing to cutting reaches 2.2 meters, Breadth Maximum reaches 3.6 meters, so not only have upper and lower two directive wheels in regulating wheel side, also a directive wheel is had in one end of driving wheel, to become can meet the quadrangle of height and width requirement by diamond bead string rope tension, directive wheel is more, and the bead string rope that column both sides are wound around extends, and bead string rope uses the increase of length will inevitably cause the increase of equipment use and maintenance cost;
2, equipment in use, bead string rope often carries out needing to carry out adding, change and removing, concrete operations are by being manually wound on each wheel item by item, when the wheel comprised in train system is more, required for the operation carried out more complicated loaded down with trivial details, the time spent is longer, and the use cost of equipment is higher;
3, the wheel based part comprised in equipment is more, structure is more complicated, and the error accumulation of its making and installation is more, and the vibrations produced during system cloud gray model will be larger, the stability of whole system is more difficult to ensure, machining accuracy also can reduce due to the instability of train system;
4, equipment is in running, bead string rope carries out work under the state of certain tensile force, its wheel be wound around is more, bead string rope the flexion of process more, the service life of bead string rope will be reduced, this is because the fatigue stress that flexion makes bead string rope inside produce more is more, when fatigue stress runs up to certain degree, will there is fatigue failure in bead string rope, and can not re-use; The minimizing in bead string rope life-span will bring the increase of cost of equipment maintenance.
5, equipment is in running, bead string rope carries out work under the state of certain tensile force, tensile force can be delivered on column by wheel, thus whole train inside can produce the column of the relative effect of stress in left and right in both sides and crossbeam, the stress that the heel post that train is more is subject to is large (stress that in Fig. 1, right side uprights is subject to is large) just, when suffered by two heel posts, stress is unequal, the wearing and tearing that the bearing that two heel post inside comprise produces after working long hours will be inconsistent, the synchronous even running of the both sides feeding elevating mechanism to equipment impacts by this, and then affect the machining accuracy of equipment.
6, for avoiding diamond bead string rope to interference with stone, the stone that between the directive wheel of drive end and the directive wheel of regulating wheel end, gap length needs accommodation 3.6 meters wide, the diamond bead string rope shake of herein suspending in midair is comparatively serious, brings adverse effect to the even running of whole train system.
Also have a kind of many rope saws as shown in Figure 2, comprise column 1, main beam 2, vertical lift device 3, drive end frame 4, housiung separator 5, tension side frame 6 driving wheel 7, directive wheel 8, regulating wheel 9, locating wheel 10, diamond bead string rope 11, waste truck 12, on the framework that its train is arranged on column main side frame 4 housiung separator 5, tension side frame 6 forms, train is arranged on the both sides of column 1.Fig. 2 improves on the basis of Fig. 1, decrease the directive wheel of drive end, strengthen the diameter of driving wheel, employ the major diameter driving wheel being greater than 2.2 meters, the contact of driving wheel and diamond bead string rope is more, be conducive to the energy transferring of driving wheel and diamond bead string rope, but there is higher requirement to drive motors, driving wheel processing etc., diamond bead string rope length simultaneously between driving wheel and opposite side directive wheel does not change, the shake of diamond bead string rope does not improve, and the column of both sides is stressed more unequal.
Summary of the invention
The utility model object is for above-mentioned deficiency of the prior art, provides a kind of two heel post uniform force, the simple novel saw of restricting of structure more.
The technical scheme that the utility model adopts is a kind of novel saw of restricting more, comprise column, main beam, vertical lift device, drive end frame, housiung separator, tension side frame, driving wheel, directive wheel, regulating wheel, locating wheel, diamond bead string rope, waste truck, its main points are that regulating wheel is fixed on the upper of housiung separator, between two heel posts, driving wheel, directive wheel are fixed on both sides stud edge, and two locating wheel symmetries are fixed on the both sides of waste truck.
Diamond bead string rope is enclosed within driving wheel, directive wheel, regulating wheel, two locating wheels, forms a closed triangle wheel train structure.
So only drawn high the whole height of diamond bead string rope by regulating wheel, make the contraction in length of diamond bead string rope.Originally middle part length was made to have had regulating wheel as support more than the diamond bead string rope of the suspention of 3.6 meters from middle part for meeting the stone of 3.6 meters wide, substantially improve the shake of diamond bead string rope, make the even running of whole train system, be conducive to improving cut quality, the service life of extension device.
Regulating wheel is fixed on the middle part of housiung separator, and driving wheel, directive wheel are symmetrically fixed on both sides stud edge centered by regulating wheel, and diamond bead string rope is enclosed within driving wheel, directive wheel, regulating wheel, locating wheel are formed take regulating wheel as the triangle of drift angle.Driving wheel, directive wheel are symmetrical centered by regulating wheel, make two heel post uniform force.
Same as the prior art is due to the stressed difference of every root diamond bead string rope, so the corresponding regulating wheel of every root diamond bead string rope, namely driving wheel, directive wheel and locating wheel are all diamond bead string ropes that a wheel distributes, every root diamond bead string rope is to there being a regulating wheel, and the axle of adjacent tension wheel intersects mutually.
Advantage of the present utility model is as follows:
1, decrease directive wheel quantity, reduce production cost, shorten the length that bead string rope is vacant simultaneously, used bead string rope is shortened greatly; Reduce the increase of equipment use and maintenance cost;
2, equipment in use, and bead string rope carries out needs when carrying out adding, change and removing, and only need winding five groups of wheels, the operation carried out required for simplifying, shortens the time of cost, reduces the use cost of equipment;
3, only comprise five groups of wheel based parts in equipment train system, structure simplifies compact, decreases the error accumulation of its making and installation, thus the vibrations produced when decreasing system cloud gray model, whole system work is more stable, and machining accuracy is improved;
4, equipment is in use, and bead string rope only needs winding five groups of wheels, bead string rope the flexion of process reduce, the service life of bead string rope is extended, then will reduce the maintenance cost of equipment.
5, equipment is in running, and bead string rope carries out work under the state of certain tensile force, thus whole train inside can produce the column of effect of stress in both sides and crossbeam.Five take turns triangular structure (structure of relative symmetry) makes stress suffered by two heel posts equal, improve the inner bearing comprised of two heel posts in the state of working long hours, the wearing and tearing of bearing will be basically identical, the synchronous stationarity that the feeding elevating mechanism of equipment runs increases, and then improves the machining accuracy of equipment.
6, make full use of the stone that the leg-of-mutton inner space of train holds 2.2 meters high 3.6 meters wide, avoid the diamond bead string rope of the long interval suspention between the long limit of quadrangle, produce comparatively serious shake, improve the stationarity of whole train system cloud gray model.The utility model is modified on the basis of existing rope saw, regulating wheel is fixed on the middle part of housiung separator, secure driving wheel, directive wheel both sides relative symmetry, driving wheel had both been power wheel is also directive wheel, makes overall structure be that formation one closed five takes turns triangle wheel train structure, overall train is reduced to minimum, structure is simple, diamond bead string rope length between each wheel is shorter, is conducive to reducing diamond bead string rope shake, two heel post uniform force.
Accompanying drawing explanation
Fig. 1 seven takes turns many rope saw wheel tying compositions
Fig. 2 six takes turns many rope saw wheel tying compositions
Fig. 3 is many rope saw wheel architecture front views of the present utility model
Fig. 4 is the top view of Fig. 3
Wherein: waste truck 13 stone material of 1 column 2 main beam 3 vertical lift device 4 drive end frame 5 housiung separator 6 tension side frame 7 driving wheel 8 directive wheel 9 regulating wheel 10 locating wheel 11 diamond bead string rope 12.
Detailed description of the invention
Be described in detail the utility model below in conjunction with view, the following examples can make professional and technical personnel more understand the utility model, but do not limit the utility model in any form.
A kind of novel saw of restricting more, improve on existing many rope saw bases, its fixed frame is similar to prior art, by column 1, main beam 2, vertical lift device 3, drive end frame 4, housiung separator 5, tension side frame 6 forms, there is driving wheel 7 equally, directive wheel 8, regulating wheel 9, locating wheel 10, diamond bead string rope 11, waste truck 12, stone material 13 is fixed on waste truck 12, main change is: regulating wheel 9 is fixed on the upper of housiung separator 5, between two heel posts 1 (not necessarily middle part), driving wheel 7, directive wheel 8 is fixed on two heel post 1 limits, two locating wheel 10 symmetries are fixed on the both sides of waste truck 12.Diamond bead string rope 11 is enclosed within driving wheel 7, directive wheel 8, regulating wheel 9, two locating wheels 10, forms a closed triangle wheel train structure.
Driving wheel had both been power wheel is also directive wheel, makes overall structure be that formation one closed five takes turns triangle wheel train structure, overall train is reduced to minimum, structure is simple, diamond bead string rope length between each wheel is shorter, is conducive to reducing diamond bead string rope shake, two heel post uniform force.
In figure, regulating wheel 9 is fixed on the middle part (structure of the approximate isosceles triangle of formation like this of housiung separator 5, stressed the most even), driving wheel 7, directive wheel 8 relative symmetry centered by regulating wheel 9 is fixed on two heel post 1 outer side edges, and diamond wire saw is enclosed within driving wheel 7, directive wheel 8, regulating wheel 9, locating wheel 10 triangle that to be formed with regulating wheel 9 be drift angle.
Driving wheel, directive wheel and locating wheel are the diamond bead string rope 11 that a wheel distributes all, and every root diamond bead string rope 11 saws a corresponding regulating wheel 9, and the axle of adjacent tension wheel intersects mutually.It is same as the prior art that all the other do not state part.
Above-described is only preferred embodiment of the present utility model.Should be understood that for the person of ordinary skill of the art, under the prerequisite not departing from principle of the present utility model, some changes and improvements can also be made, also should be considered as belonging to protection domain of the present utility model.
Claims (4)
1. a novel saw of restricting more, comprise column (1), main beam (2), vertical lift device (3), drive end frame (4), housiung separator (5), tension side frame (6), driving wheel (7), directive wheel (8), regulating wheel (9), locating wheel (10), diamond bead string rope (11), waste truck (12), it is characterized in that regulating wheel (9) is fixed on the upper of housiung separator (5), be positioned between two heel posts (1), driving wheel (7), directive wheel (8) is fixed on two heel posts (1) limit, two locating wheel (10) symmetries are fixed on the both sides of waste truck (12).
2. the novel saw of restricting of one according to claim 1, it is characterized in that, diamond bead string rope (11) is enclosed within driving wheel (7), directive wheel (8), regulating wheel (9) and two locating wheels (10), forms a closed triangle wheel train structure more.
3. the novel saw of restricting of one according to claim 1 more, it is characterized in that, regulating wheel (9) is fixed on the middle part of housiung separator (5), driving wheel (7), directive wheel (8) are symmetrically fixed on two heel posts (1) limit centered by regulating wheel (9), diamond bead string rope is enclosed within driving wheel (7), directive wheel (8), regulating wheel (9), locating wheel (10), the triangle that to be formed with regulating wheel (9) be drift angle.
4. the novel saw of restricting of the one according to claim 1,2 or 3 more, it is characterized in that, driving wheel, directive wheel and locating wheel are the diamond bead string rope (11) that a wheel distributes all, every root diamond bead string rope (11) is to there being a regulating wheel (9), and the axle of adjacent tension wheel intersects mutually.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520222298.0U CN204546796U (en) | 2015-04-14 | 2015-04-14 | Novel saw of restricting more |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520222298.0U CN204546796U (en) | 2015-04-14 | 2015-04-14 | Novel saw of restricting more |
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| Publication Number | Publication Date |
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| CN204546796U true CN204546796U (en) | 2015-08-12 |
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| CN201520222298.0U Active CN204546796U (en) | 2015-04-14 | 2015-04-14 | Novel saw of restricting more |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104760142A (en) * | 2015-04-14 | 2015-07-08 | 福州天石源超硬材料工具有限公司 | Novel multi-wire sawing machine |
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2015
- 2015-04-14 CN CN201520222298.0U patent/CN204546796U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104760142A (en) * | 2015-04-14 | 2015-07-08 | 福州天石源超硬材料工具有限公司 | Novel multi-wire sawing machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address |
Address after: No. 6, Nanxing Road, Minhou Economic and Technological Development Zone, Fuzhou City, Fujian Province, 350100 Patentee after: Fujian Tianshiyuan Technology Co.,Ltd. Country or region after: China Address before: No. 6, Nanxing Road, Minhou Economic and Technological Development Zone, Fuzhou City, Fujian Province, 350100 Patentee before: FUZHOU SKYSTONE DIAMOND TOOL Co.,Ltd. Country or region before: China |
|
| CP03 | Change of name, title or address |