Utility model content
The technical problems to be solved in the utility model is, for above-mentioned defect of the prior art, provides a kind of and can reduce cost of labor and the full-automatic LCD coating system that can raise the efficiency.
The utility model solves the technical scheme that its technical problem adopts and is to provide a kind of full-automatic LCD coating system, comprise control system and to control by described control system and the feed conveyor connected successively, positive millet cake glue device for loading, positive millet cake Jiao Tai, positive millet cake glue set out device, transfer conveyer, front solidification equipment, reverse side point glue device for loading, turning device, reverse side point Jiao Tai, reverse side point glue set out device, reverse side solidification equipment and rewinding conveyer
Described feed conveyor: for transmitting the LCD treating gluing;
Described positive millet cake glue device for loading: for the LCD of described feed conveyor is loaded into described positive millet cake Jiao Tai;
Described positive millet cake Jiao Tai: for carrying out gluing to the front of LCD;
Described positive millet cake glue sets out device: for being set out by LCD complete for front gluing on described positive millet cake Jiao Tai;
Described transfer conveyer: set out by described positive millet cake glue the LCD that device sets out for transmitting;
Described front solidification equipment: the glue for the front to LCD is cured;
Described reverse side point glue device for loading: be loaded into described turning device for the LCD after being solidified by described front solidification equipment;
Described turning device: for overturning LCD;
Described reverse side point Jiao Tai: for carrying out gluing to the reverse side of LCD;
Described reverse side point glue sets out device: for being set out by LCD complete for reverse side gluing on described reverse side point Jiao Tai;
Described reverse side solidification equipment: the glue for the reverse side to LCD is cured;
Described rewinding conveyer: for shifting out the LCD after described reverse side solidification equipment solidification.
In full-automatic LCD coating system described in the utility model, described control system comprises controller and the human-computer interface device communicated to connect with described controller respectively, vision inspection apparatus, some glue control device and transmits transfer control device.
In full-automatic LCD coating system described in the utility model,
Described human-computer interface device: for gathering controling parameters, display monitoring state;
Described vision inspection apparatus: for detect and preserve the front of LCD gluing track and for detecting and preserving the gluing track of the reverse side of LCD;
Described some glue control device: for the gluing track in the front of LCD detected according to described vision inspection apparatus, and under the control of described controller, control described positive millet cake Jiao Tai and gluing is carried out to the front of LCD; The gluing track of the reverse side of LCD simultaneously for detecting according to described vision inspection apparatus, and under the control of described controller, control described reverse side point Jiao Tai and gluing is carried out to the reverse side of LCD;
Transmit transfer control device: for controlling described feed conveyor, described positive millet cake glue device for loading, described positive millet cake glue set out device, described transfer conveyer, described reverse side point glue device for loading, described turning device, described reverse side point glue set out device and described rewinding conveyer motion.
In full-automatic LCD coating system described in the utility model, described feed conveyor, described transfer conveyer and described rewinding conveyer include conveyer belt.
In full-automatic LCD coating system described in the utility model, described positive millet cake glue device for loading, described positive millet cake glue set out device, described reverse side point glue device for loading, described reverse side point glue set out device and includes shifting mechanical arm.
In full-automatic LCD coating system described in the utility model, described front solidification equipment comprises UV curing oven.
In full-automatic LCD coating system described in the utility model, described reverse side solidification equipment comprises UV curing oven.
In full-automatic LCD coating system described in the utility model, be also provided with the shear controlled by described control system between described reverse side point glue device for loading and described turning device, described shear is used for shearing the stitch of LCD.
Implement full-automatic LCD coating system of the present utility model, beneficial effect is: the process such as material loading, front gluing, front solidification, reverse side gluing, reverse side solidification is all automatically complete, and significantly can reduce cost of labor like this, raise the efficiency.
Detailed description of the invention
Clearly understand to make the purpose of this utility model, technical scheme and advantage, the various embodiments that hereafter will describe will with reference to corresponding accompanying drawing, these figures constitute a part for embodiment, which describe the various embodiments realizing the utility model and may adopt.Should understand, also can use other embodiment, or the amendment on 26S Proteasome Structure and Function is carried out to the embodiment enumerated herein, and scope of the present utility model and essence can not be departed from.
As shown in Figure 1, the full-automatic LCD coating system of the present embodiment, comprise control system and to control by control system and the feed conveyor 1 connected successively, positive millet cake glue device for loading 2, positive millet cake glue platform 3, positive millet cake glue set out device 4, transfer conveyer 5, front solidification equipment 6, reverse side point glue device for loading 7, turning device 8, reverse side point glue platform 9, reverse side point glue set out device 10, reverse side solidification equipment 11 and rewinding conveyer 12
Feed conveyor 1: for transmitting the LCD treating gluing;
Positive millet cake glue device for loading 2: for the LCD of feed conveyor 1 being loaded into positive millet cake glue platform 3;
Positive millet cake glue platform 3: for carrying out gluing to the front of LCD;
Positive millet cake glue sets out device 4: for being set out by LCD complete for front gluing on positive millet cake glue platform 3;
Transfer conveyer 5: set out by positive millet cake glue the LCD that device 4 sets out for transmitting;
Front solidification equipment 6: the glue for the front to LCD is cured;
Reverse side point glue device for loading 7: be loaded into turning device 8 for the LCD after being solidified by front solidification equipment 6;
Turning device 8: for overturning LCD;
Reverse side point glue platform 9: for carrying out gluing to the reverse side of LCD;
Reverse side point glue sets out device 10: for being set out by LCD complete for reverse side gluing on reverse side point glue platform 9;
Reverse side solidification equipment 11: the glue for the reverse side to LCD is cured;
Rewinding conveyer 12: for shifting out the LCD after reverse side solidification equipment 11 solidifies.
Control system comprises controller and the human-computer interface device communicated to connect with controller respectively, vision inspection apparatus, some glue control device and transmits transfer control device.
Human-computer interface device: for gathering controling parameters, display monitoring state;
Vision inspection apparatus: for detect and preserve the front of LCD gluing track and for detecting and preserving the gluing track of the reverse side of LCD; Vision inspection apparatus comprises camera, can to take pictures sampling with camera to the front of LCD and the reverse side of LCD, then use image processing algorithm to calculate to corresponding gluing track; Vision inspection apparatus can preserve the gluing track of the gluing track in the front of LCD and the reverse side of preservation LCD, gluing track database can be formed like this in vision inspection apparatus, there is similar LCD more later, so putting glue control device just can data in calling data storehouse, such handled easily, also be beneficial to and enhance productivity, be also beneficial to the intellectuality of equipment;
Point glue control device: for the gluing track in the front of LCD detected according to vision inspection apparatus, and under the control of the controller, gluing is carried out in the front controlling positive millet cake glue platform 3 couples of LCD; The gluing track of the reverse side of LCD simultaneously for detecting according to vision inspection apparatus, and under the control of the controller, the reverse side controlling reverse side point glue platform 9 couples of LCD carries out gluing; Vision inspection apparatus gathers gluing track, the gluing track formation control signal that processor gathers according to vision inspection apparatus, puts glue control device reception control signal and corresponding generation point glue control signal;
Transmit transfer control device: for controlling feed conveyor 1, positive millet cake glue device for loading 2, positive millet cake glue set out device 4, transfer conveyer 5, reverse side point glue device for loading 7, turning device 8, reverse side point glue set out device 10 and rewinding conveyer 12 motion.
Feed conveyor 1 comprises conveyer belt.
Positive millet cake glue device for loading 2 comprises shifting mechanical arm; When the Fibre Optical Sensor of feed conveyor 1 senses that product arrives distal tip signal, the accurate running fix of shifting mechanical arm is to the crawl position in feed conveyor 1.Shifting mechanical arm is captured and is controlled by vacuum solenoid.After vacuum pressure reaches stable crawl threshold condition, the feed station that shifting mechanical arm moves to positive millet cake glue platform 3 waits for placement signal.After only receiving the signal of feed station product-free accumulation, just product can be placed in feed station.After placement, shifting mechanical arm is regained and is back to the station to adding material in feed conveyor 1.
Positive millet cake glue platform 3 comprises rotating disk, the three-dimensional driving mechanism of the glue dispensing valve above rotating disk and the three-dimensional movement of driving glue dispensing valve, LCD captures to rotating disk by feed conveyor 1 by shifting mechanical arm, the vision inspection apparatus of control system detects and preserves the gluing track in the front of LCD, vision inspection apparatus gathers gluing track, the gluing track formation control signal that processor gathers according to vision inspection apparatus, put glue control device reception control signal and corresponding generation point glue control signal, glue dispensing valve and three-dimensional driving mechanism carry out moving according to a glue control signal and carry out a glue in the front of LCD along gluing track.Dial rotation after some glue completes, is transferred to positive millet cake glue and sets out below device 4 by LCD complete for front gluing.
Positive millet cake glue sets out device 4 and comprises shifting mechanical arm, and LCD complete for front gluing captures and is transferred to transfer conveyer 5 by this shifting mechanical arm.
Transfer conveyer 5 comprises conveyer belt, and LCD complete for front gluing is sent to front solidification equipment 6 by conveyer belt.
Front solidification equipment 6 comprises UV curing oven, and the glue in the front of front solidification equipment 6 couples of LCD is cured.
Reverse side point glue device for loading 7 comprises shifting mechanical arm, and front is solidified complete LCD and captured and be transferred to turning device 8 by this shifting mechanical arm.
Turning device 8 for overturning LCD, by LCD face up upset for reverse side upward.Turning device 8 and can drive the driving mechanism of fixture upset to realize by fixture, and fixture is used for fixed L CD, and driving mechanism drives fixture upset, drives the LCD on fixture to overturn with this.
Reverse side point glue platform 9 comprises rotating disk, the three-dimensional driving mechanism of the glue dispensing valve above rotating disk and the three-dimensional movement of driving glue dispensing valve, LCD after upset is put to rotating disk by turning device 8, the vision inspection apparatus of control system detects and preserves the gluing track of the reverse side of LCD, vision inspection apparatus gathers gluing track, the gluing track formation control signal that processor gathers according to vision inspection apparatus, put glue control device reception control signal and corresponding generation point glue control signal, glue dispensing valve and three-dimensional driving mechanism carry out moving according to a glue control signal and carry out a glue at the reverse side of LCD along gluing track.Dial rotation after some glue completes, is transferred to reverse side point glue and sets out below device 10 by LCD complete for reverse side gluing.
Reverse side point glue sets out device 10 and comprises shifting mechanical arm, and LCD complete for reverse side gluing on the rotating disk of reverse side point glue platform 9 sets out by this shifting mechanical arm;
Reverse side solidification equipment 11 comprises UV curing oven, and the glue of reverse side solidification equipment to the reverse side of LCD is cured.
Rewinding conveyer 12 comprises conveyer belt, and rewinding conveyer 12 shifts out the LCD after reverse side solidification equipment 11 solidifies.
So far, prepared by the LCD that the equal gluing of positive and negative, positive and negative all solidify.The full-automatic LCD coating system of the present embodiment, solve human cost in LCD process of producing product high, production capacity is low, the problem that versatility is weak.Achieve Dynamic System succinct, the control system that the intelligence degree that product learns is high.Improve the automaticity of production line.The record of production according to system shows: this production line possesses continuous 24 hours steady production abilities, production production capacity is on average run and is reached 6 seconds/sheet, the highest production production capacity reaches 5 seconds/sheet, and the single hop gluing beat in some colloid system can reach 3.5 seconds/sheet, and comparatively same category of device production efficiency has great lifting.And production production capacity of the prior art on average operate to 20-30 second/sheet.
In certain embodiments, be also provided with the shear controlled by control system between reverse side point glue device for loading 7 and turning device 8, shear is used for shearing the stitch of LCD.Before turning device 8 overturns LCD, also need the stitch automatic shearing carried out on LCD product, this is because the stitch on LCD product is generally long, needs unnecessary stitch to wipe out.Other are identical with the present embodiment.
The foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; all do within spirit of the present utility model and principle any amendment, equivalent to replace and improvement etc., all should be included within protection domain of the present utility model.