CN204534908U - Double flash evaporation cooling system - Google Patents

Double flash evaporation cooling system Download PDF

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Publication number
CN204534908U
CN204534908U CN201420372519.8U CN201420372519U CN204534908U CN 204534908 U CN204534908 U CN 204534908U CN 201420372519 U CN201420372519 U CN 201420372519U CN 204534908 U CN204534908 U CN 204534908U
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China
Prior art keywords
heat exchanger
cooling system
flash evaporation
air
double flash
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莫伯乐
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LYUNENG OUTDOOR AIR ENVIRONMENT TECHNOLOGY (BEIJING) Co Ltd
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LYUNENG OUTDOOR AIR ENVIRONMENT TECHNOLOGY (BEIJING) Co Ltd
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Abstract

The utility model relates to a kind of double flash evaporation cooling system, wherein, described cooling system comprises aero-propulsion systems and heat-exchange system, described heat-exchange system comprises a heat exchanger and secondary heat exchanger, a described heat exchanger is made up of extruded polymer profiled section, a described heat exchanger and described secondary heat exchanger to be installed in shared sterile enclosure and to be placed on water tank, and described water tank is also in described sterile enclosure.Described water tank is made up of sterilizable material.

Description

Double flash evaporation cooling system
Technical field
The utility model relates to double flash evaporation cooling system.
Background technology
Indirectly/direct evaporative cooler (IDEC) is double flash evaporation cooler, wherein, double flash evaporation cooler is a kind of system adopting " aobvious refrigeration technique ", and system can not increase humidity in the first phase and can not carry out evaporative cooling in second stage.
Showing cold is a kind of technique cooled air under the condition not changing steam absolute humidity and level.Therefore, any absolute humidity is there will not be to increase or reduction situation in this technical process.As conventional psychrometric chart, namely as shown in Fig. 1, the cooling procedure of primary air is shown as from A point to B point.Aobvious cold mainly through being realized by the secondary gas flow of C point to D point.Due to secondary gas flow can flow into treated surface formed thinner " moisture film " alternately add wet channel, therefore, it can be collected and be vaporized by moisture film and the moisture produced, thus causes temperature to raise.This process refers to C point in Fig. 1 to D point.
Owing to having three kinds of main advantageous characteristics, therefore, IDEC can replace the both vapor compression indoor air conditioning system under drying and appropriate dry climatic condition.
1. energy-conservation
IDEC unit does not adopt refrigeration compressor, therefore more energy-conservation than typical air conditioning systems.
2. higher cooling capacity
In addition, compared with traditional single stage (as directly) devaporizer, as a kind of double flash evaporation system, IDEC unit has higher cooling capacity.
3. low moisture
The moisture that IDEC unit discharges to air conditioned spaces is less, thus can provide better indoor environment and higher personnel's comfort level.
All above-mentioned three kinds of advantageous characteristics can assist to alleviate the environmental nuisance caused because of typical air conditioning systems.
Indirect evaporating-cooling is mainly by making two airflow passes by thinner and parallel heat exchanger plates and alternately dry and add that system that wet channel forms realizes.Be about to the airflow passes dry channel carrying out cooling; Meanwhile, secondary gas flow flows through and parallel adds wet channel.In this case, the thermograde existed between the last air in thinner and parallel heat exchanger plates two ends and auxiliary air will be ordered about heat and be flowed to auxiliary air end from primary air end.At this moment, can there is water mists on the surface and the moisture film formed occurs directly to contact with because adding green end heat exchanger plates in secondary gas flow.Moisture film then can carry out cooling heat transferring plate mode by absorbing required latent heat is vaporized.Therefore, due to heat can from the dry end of heater be delivered to realize cooling by evaporation add green end, air-flow is that mode by contacting with the desiccated surface of coldplate realizes cooling thus.Concerning the IDEC of standard designs, before cooling air-supply enters building, in the direct evaporating-cooling stage, the air-flow being in indirect evaporation stage downstream can be cooled further.
Two-stage and single-stage evaporation cooling field have employed multiple conventional art.
In a kind of technology, there is a definite limitation to the great-leap-forward air supply duct for fixing or install machinery.And, may be difficult to increase plate structure.
In another kind of technology, be hot briquetting and be made up of molding cabinet due to whole heat exchanger, therefore increasing size has a definite limitation.
In above-mentioned two kinds of technology, due to non-mounting filter and existence conditions is not aseptic, therefore there is a definite limitation to pure air.
There is following demand in IDEC system, namely must be scalable, energy-conservation, must sterilizable material be adopted, not need cleaning fluid (as air), the evaporative fluid (as disinfectant) of sterilization can be conveyed through and there is higher operational efficiency.
Utility model content
For realizing at least one object in above object and other object, the purpose of this utility model is to provide a kind of double flash evaporation cooling system, and wherein, described cooling system comprises aero-propulsion systems and heat-exchange system,
Described heat-exchange system comprises a heat exchanger and secondary heat exchanger, a described heat exchanger is made up of extruded polymer profiled section, a described heat exchanger and described secondary heat exchanger to be installed in shared sterile enclosure and to be placed on water tank, and described water tank is also in described sterile enclosure.
Preferably, described water tank is made up of sterilizable material.
Preferably, a described heat exchanger and described secondary heat exchanger are configured at the downstream of described aero-propulsion systems side by side.
Preferably, described sterilizable material is stainless steel.
Preferably, described extruded polymer profiled section comprises the unit of base substrate stacked together and non-woven fabric formation, and the surface of described base substrate has hydrophily, and described non-woven fabric is sprayed with one deck LDPE,
Two or more polymer strip are installed on described non-woven fabric, thus two unit are separated the passage forming air flowing.
Preferably, the surface of described base substrate lives through sided corona treatment, and described non-woven fabric hot melt lives through on the surface of sided corona treatment in described base substrate,
Described extruded polymer profiled section is made up of polypropylene,
Described non-woven fabric is adhesive formed non-woven fabrics.
Preferably, a described heat exchanger is dry air, humid air sensible heat heat exchanger, and described secondary heat exchanger is adiabatic heat interchanger.
Preferably, a described heat exchanger comprises by the separated multiple unit of described polymer strip.
Preferably, described aero-propulsion systems comprises air cleaner for removing grit and air blast.
Present embodiment is as herein is provided a kind of double flash evaporation cooling system of improvement.
Accompanying drawing explanation
Fig. 1 is a conventional psychrometric chart, to show in sensible heat exchanger once with the heat exchanging process of secondary gas flow;
Fig. 2 is the vertical cross-section schematic diagram of the embodiment of the cooling device of double flash evaporation disclosed in the utility model, shows the chief component of embodiment;
Fig. 3 is the level cross-sectionn schematic diagram of the embodiment demonstrated in Fig. 2, and the moisture showing embodiment is joined, flow pattern and other part;
Fig. 4 is the schematic diagram of the water distribution system of the embodiment demonstrated in Fig. 2;
Fig. 5 is the schematic diagram of the application of the cooling device of double flash evaporation disclosed in the utility model or the living space gas extraction system of embodiment;
Fig. 6 a, 6b, 6c and 6d are the isometric views of the embodiment of heat exchanger employing indirect evaporation disclosed in the utility model, it is described that the lateral flow type of heat exchanger, wherein, Fig. 6 b is the enlarged drawing of the details A in Fig. 6 a, Fig. 6 c is the enlarged drawing of the details B in Fig. 6 a, and Fig. 6 d is the enlarged drawing of the details C in Fig. 6 a;
Fig. 7 a and 7b is the view of the unit embodiment of the embodiment of heat exchanger employing indirect evaporation disclosed in the utility model, and wherein, Fig. 7 b is the enlarged drawing of the details X in Fig. 7 a;
Fig. 8 a, 8b and 8c are the top view (8a) of the members of the embodiment of heat exchanger employing indirect evaporation disclosed in the utility model, side view (8b) and isometric view (8c), wherein, Fig. 8 c is the enlarged drawing of the details X in Fig. 8 b;
Fig. 9 a to 9e describes the isometric view of the embodiment of module and sleeve in the embodiment of heat exchanger employing indirect evaporation disclosed in the utility model; Fig. 9 a-9e is corresponding with crossflow heat exchanger, and wherein, Fig. 9 e is the details X enlarged drawing in Fig. 9 d;
Figure 10 a, 10b, 10c and 10d are the sectional views of the embodiment of some passages in the embodiment of heat exchanger employing indirect evaporation disclosed in the utility model; And
Figure 11 is the system block diagram of certain assembly in the embodiment of the cooling device of double flash evaporation disclosed in the utility model.
Detailed description of the invention
Hereinafter disclosed the embodiment being applicable to the system and method carrying out indirect evaporating-cooling and double flash evaporation cooling.
" compatibility " and " compliance " that adopt herein refers to the term used in machinery industry.
In one embodiment, the heat exchanger of indirect evaporating-cooling disclosed in the utility model comprises one or more module.Each module comprises multiple unit.For the unit of two in multiple unit, each unit in two unit respectively comprises a kind of first polymer substrate and a kind of second polymer substrate.For example, the utility model is not limited only to this example, and the first and second polymer substrates are made up of extruded thermoplastic polymer, as extruded polypropylene (PP).A surface of each first and second polymer substrates is then had essence hydrophobicity by other surface of playing up as having essence hydrophily and the first and second polymer substrates.
(played up as before having essence hydrophily on a surface, the two sides of the first and second polymer substrates all has essence hydrophobicity.) realize having a surface that essence is hydrophilic to be played up, such as, with corona mode treatment surface.In other cases, render surfaces can be carried out by the mode of plasma discharge, plasma jet, flame treatment or acid etching and there is essence hydrophily.The utility model is not be only limitted to render surfaces to have essence those method examples hydrophilic.
The water-wetted surface of the first polymer substrate is provided with non-woven material compatible in fact and these materials are fixed on the plurality of positions on surface.Equally, the water-wetted surface of the second polymer substrate is also provided with non-woven material compatible in fact and these materials are fixed on the plurality of positions on surface.The material that non-woven material compatible in fact may be a kind of spunbonded materials, melt-blown material, Hydroentangled (water thorn) material or other technique any of passing through to mention herein are made, as common formation, air lay, wet-laying, mechanical carding become net, heat bonding, needle point method, chemical bond or combination etc.The embodiment of spunbonded materials comprises polyolefin, PETG (PET) and nylon.The embodiment of melt-blown material comprises polyolefin, PETG (PET) and nylon.The embodiment of hydro-entangled materials comprises cotton, artificial silk or viscose staple fibre, lyocell short fiber, polyolefm short fiber, polyester staple fibers peacekeeping nylon short fibre.
Embodiment have employed the non-woven material be made up of fiber and filament.In general, they be manufactured into density minimum by the thin net described as GSM (every square metre of grams).Density is less, and so nonwoven web is thinner.The structure of the nonwoven web adopted in embodiment is made up of the uneven fibres/filaments of the three-dimensional be on different directions.
Nonwoven web may be made by based on the fiber of hydrophobic and hydrophilic polymer and filament.Though this viewpoint is representative, also and be not exclusively like this, such as, the hydrophobic polymer for the manufacture of nonwoven web is exactly polyolefin and PETG.Though this viewpoint is representative, also and be not exclusively like this, such as, the hydrophilic polymer for the manufacture of nonwoven web is exactly cotton, artificial silk or viscose rayon etc.Concerning the practical application under the conditions such as suitable porous, fiber/filament diameter, density (GSM), in the utility model innovation and application net in there will be obvious water capillarity and capillarity.The utility model creative utilization porous of porous non-woven net, this characteristic can to enable porous non-woven net carry water and other fluid easily under causing that because of capillarity capillary situation occurs.Although prior art tells us, water wetted material can retain moisture better.But concerning cooling device, the application of this characteristic also has a shortcoming, namely when nonwoven web is made up of water wetted material, some water may make filament expansion and other moisture can flow to above each position of fiber and fiber.The result caused thus makes heat exchanger liner lose rigidity exactly.Although prior art tells us, water wetted material can retain moisture better.But concerning cooling device, hydrophilic nonwoven material can expand, and one of our target is exactly keep most thin water film, to realize better heat trnasfer and evaporation effect.The porous low-density nonwoven web be made up of hydrophobic fibre or filament can carry moisture by capillarity.Water can along hydrophobic polymer fibers or around it and above flowing, but can not hydrophobic polymer fibers be passed.The porous of porous non-woven net and related capillary effect make nonwoven web have comparatively high-hydrophilic, be embodied in and can have humidification capability, or even the nonwoven web that can form at fiber or filament is easy distribution moisture when being made up of hydrophobic polymer.
Therefore, the utility model innovation have employed and knownly has hydrophobic material, to retain moisture as required.The utility model solves the problem that cannot keep heat exchanger mat rigidity owing to adopting water wetted material as described in related art by employing hydrophobic material.
Hydrophobic fibre be exemplified as polyolefin and PETG.The porous low-density nonwoven web be made up of these hydrophobic fibres or filament becomes by capillarity has hydrophily.
First and second polymer substrates adjacent one another are and they between be provided with many passages.Passage is connected with the hydrophobic surface of the second polymer substrate with the hydrophobic surface of the first polymer substrate respectively.In certain example, the first and second polymer substrates and the passage between them together constitute a kind of extruded polymer unit.And it should be noted that except extruded polymer unit, other other configuration be jointly made up of the first and second polymer substrates and the passage between them is also contained within the scope of the utility model.In Figure 10 a, 10b, 10c and 10d, some configurations (embodiment) of passage set between matrix hydrophobic surface are introduced.
Be provided with many passages between the two and passage is connected with hydrophobic surface each other and outer surface has been played up as having hydrophily and the two kinds of polymer substrates being provided with the non-woven material be connected with surperficial plurality of positions on the surface constitute a unit.In Fig. 7 a and 7b, the embodiment of a unit is introduced.As shown in Figure 7b, many passages 38 are provided with between two kinds of matrix 31.
It should be noted that and can perform step for the production of this unit according to different order.Between two kinds of matrix, many passages can be set and passage and two surfaces (surface is naturally hydrophobic) is connected and outer surface can be played up as having essence hydrophily and non-woven material is connected with the multiple positions on each water-wetted surface.Equally, matrix can be played up as having hydrophily and being provided with passage between hydrophobic surface and these passages are connected with two surfaces respectively.The utility model is not limited to a kind of method in these two kinds of methods.
After forming two or more unit, two or more pieces polymer strip can be set between two unit and each water-wetted surface of these polymer strip and each unit (or under equivalent condition, with the non-woven material that water-wetted surface is arranged) can be fixed together.In certain example, between each polymer strip and each unit of two adjacent cells, scribble adhesive, the hydrophobic surface of polymer strip and each unit is fixed together.Two unit being provided with two or more polymer strip between the two constitute a heat exchanger module.The embodiment of heat exchanger module refers to Fig. 9 a and 9b.
As shown in Figure 9 b, be provided with the separated polymer strip 33 of two or more one or two two unit between two unit 40,41, these polymer strip are fixed together with each water-wetted surface being provided with non-woven material 32 on the surface respectively.The configuration shown in Fig. 9 a, 9b is corresponding with crossflow heat exchanger.In crossflow heat exchanger, each passage 38 and each polymer strip 33 substantial orthogonality.Constitute a heat exchanger module by separated two unit 40,41 of polymer strip, the non-woven material that the water-wetted surface of polymer strip and each unit is arranged is fixed together.
Multiple module can be combined into a cartridge together, as shown in Fig. 9 c, 9d and 9e.And, multiple cartridge can be fitted together, to increase the total capacity of modular mode.In modular mode, cartridge can being stacked or being arranged in order (or adopting other configuration mode any) and fixing with other cartridge (can adopt the various ways comprised in the utility model to fix module, as passed through adhesive, external structure etc.) together, thus form a kind of heat exchanger cartridge.In addition, also cartridge can be stacked, be arranged in order or adopt other configuration mode any and be fixed together with other cartridge, thus forming a kind of heat exchanger.
Heat exchanger embodiment of the present utility model refers to Fig. 6 a.Although cartridge can be used as the evaporative cooling heat exchanger in IDEC, as shown in FIG. 6 a, also two cartridges can be stacked, one is placed on above another, and then keep identical once with a secondary fluid flow pattern.In the embodiment that cartridge is stacked on together, two cartridges can share an evaporative fluid allocation component.In another embodiment, cartridge can be arranged shoulder to shoulder successively, therefore be conducive to increasing module and forming a large system.And in a further embodiment, have employed this setup, namely one of them cartridge is placed on the downstream part of another cartridge, such air-flow just can flow to from a cartridge and be placed on another cartridge in downstream.It should be noted that multiple module to be provided in predetermined configurations mode and another module in a module and multiple module is fixed together and define a kind of method that scalable indirect evaporating-cooling assembly is provided.
The embodiment (cartridge) shown in Fig. 9 d can scale up the assembly of indirect evaporating-cooling disclosed in the utility model and also can scale up the indirect evaporating-cooling assembly of evaporation-cooled device disclosed in the utility model.Be provided with two or more polymer strip 33 (pad) between two unit 40,41 and polymer strip is connected with two unit 40,41 respectively, constitute a module like this.Each module in multiple module, together with other model calling, defines a cartridge.As noted before, although cartridge can be used as the indirect evaporating-cooling heat exchanger in IDEC, multiple cartridge also may be used for making an indirect evaporating-cooling heat exchanger in the IDEC with different size specification.
In running, system can distribute to evaporative fluid the non-woven material compatible in fact of each water-wetted surface belonging to unit, then fluid can flow in the compartment between each unit, evaporative fluid and fluid carry out heat exchange simultaneously, and other fluid then flows through at least some passage in multiple passage.Other fluid and water-wetted surface carry out heat exchange.(heat can pass to water-wetted surface from non-woven material and also can pass to hydrophobic surface by matrix.) in certain example, fluid is air, heat exchanger can obtain humid air by being assigned the evaporative cooling effect of the non-woven material compatible in fact of evaporative fluid and making dry air flow through passage, and then cools.Therefore, in this example, heat exchanger is otherwise known as dry air, humid air (DAMA) heat exchanger.
In certain example, above the embodiment of heat exchanger in the utility model is introduced, in order in fact the water-wetted surface of non-woven material compatible in fact and a kind of matrix is fixed together, the multiple positions being about to the non-woven material be fixed together in water-wetted surface are provided with thermoplastic material.Non-woven material welding compatible is in fact on multiple positions of water-wetted surface.
In certain embodiment not limiting scope of the present utility model, thermoplastic material is low density polyethylene (LDPE) (LDPE).
In certain embodiment not limiting scope of the present utility model, the thickness of each first and second polymer substrates 31 is about 0.12mm (or being exactly likely also in the tolerance interval with engineering tolerances at 0.12mm) at the most.In certain example, the density of non-woven material is about 30 grams/every square metre (or being exactly likely also in the tolerance interval with engineering tolerances at 30 grams/every square metre) at the most.
In certain embodiments, the cooling device of double flash evaporation disclosed in the utility model comprises an indirect evaporating-cooling assembly (heat exchanger) (as noted before) and a direct evaporating-cooling assembly disclosed in the utility model, in certain example, the utility model is not confined to this example, comprises a CELDEK tMadiabatic directly evaporation heat-exchanger.In another embodiment, equally also do not limit scope of the present utility model, direct evaporating-cooling assembly is a kind of ultrasonic humidifying assembly.
As above, concerning indirect evaporating-cooling heat exchanger disclosed in above described the utility model, in running, system can evaporative fluid (namely, evaporating liquid, be such as water) distribute to the non-woven material compatible in fact of each water-wetted surface belonging to unit and Secondary Flow is known from experience and flowed in the compartment of each unit, can heat exchange be carried out between evaporative fluid and fluid simultaneously.Fluid flows through at least some passage in multiple passage.Heat exchange is carried out one time between fluid and water-wetted surface.(heat passes to water-wetted surface from non-woven material and passes to hydrophobic surface through matrix.) another kind of evaporative fluid is then assigned to direct evaporative component.Direct evaporative component is arranged on the downstream of indirect evaporating-cooling assembly and can receives at least partially from a fluid of indirect evaporating-cooling assembly.Concerning direct adiabatic evaporation assembly, one time fluid cools by adding other evaporative fluid.In cooling procedure, concerning the direct evaporative component of thermal insulation, gross energy or enthalpy can not change, but a part of sensible heat of a fluid can be converted to latent heat.
In certain example, the cooling device of double flash evaporation disclosed in the utility model comprises the fluid provisioning component that is arranged on the assemblies downstream of indirect evaporating-cooling disclosed in the utility model, is mainly used in supplying a fluid to the assembly of indirect evaporating-cooling disclosed in the utility model.In running, fluid provisioning component can make environment liquid flow through filter assemblies and environment liquid after filtering with the form supply of a fluid.Filter assemblies may comprise a kind of filter in the middle of various filter (including but not limited to conventional filter, carbon filter, electrostatic filter etc.).Flush distillation fluid feed system can to the assembly of indirect evaporating-cooling disclosed in the utility model supply evaporative fluid.Double evaporation-cooling fluid feed system can supply other evaporative fluid to direct adiabatic evaporation cooling package.In certain example, fluid storage assembly (such as a water tank) can as the source of supply of evaporative fluid with other evaporative fluid.Flush distillation fluid feed system (being a water pump in certain example) and double evaporation-cooling fluid feed system (being another water pump in certain example) are installed in fluid storage assembly.Flush distillation fluid feed system, double evaporation-cooling fluid feed system and fluid storage assembly are all made up of sterilizable material.
Suitably can arrange fluid disinfection system, be used for receiving evaporative fluid and other evaporative fluid and carrying out disinfection to them.In the embodiment of certain fluid disinfection system, comprise ultraviolet (UV) radiating system, be used for carrying out disinfection to the evaporative fluid in other evaporative fluid.It should be noted that other fluid disinfection system, such as, but not limited to the system carried out disinfection by ozone and other fluid disinfection system, be included in scope of the present utility model.
In another example, once comprise a ultrasonic humidifier with double evaporation-cooling fluid feed system, this ultrasonic humidifier can with mist form to the supply of indirect and direct evaporation heat-exchanger (cooling package) once with double evaporation-cooling fluid.
In certain example, double flash evaporation cooling device or the utility model comprise a shell, comprise filtration system, fluid provisioning component, fluid storage assembly, flush distillation fluid feed system and a secondary operation fluid feed system in shell; Fluid disinfection system and coupling assembling can couple together system and other assembly.Wherein, shell and coupling assembling are all made up of sterilizable material.
In certain embodiments, the cooling device of double flash evaporation disclosed in the utility model is undertaken controlling (in certain example, being included within the scope of the utility model based on microprocessor-based control device and other controller based on processor) by controller.In the present embodiment, the cooling device of double flash evaporation disclosed in the utility model comprises, as shown in Figure 11, and one or more processor 30 and one or more computer usable medium 80, wherein the latter can send computer readable code, and then carrys out control device by one or more processor.Be connected by coupled components 70 (as computer bus) between one or more processor and one or more computer usable medium.Signal control inerface 75 can receive/send signal and control from/mail to the signal of monitoring system/pump driver/other driver of double flash evaporation cooling device.In certain example, one or more computer-readable media can read computer useable code, and then controls the following operation of one or more processor execution:
Obtain data, to determine whether store the fluid at least reaching predetermined fluid amount level in fluid storage assembly;
After determining to store in fluid storage assembly the fluid at least reaching predetermined fluid amount level, send signal to flush distillation fluid provisioning component and double evaporation-cooling fluid provisioning component; Operation signal can control once to operate with predetermined time interval with double evaporation-cooling fluid provisioning component, to carry out sufficiently sterilised to evaporative fluid and other evaporative fluid and evaporative fluid distributed to indirect evaporating-cooling assembly and other evaporative fluid is distributed to direct evaporating-cooling assembly; And send other operation signal to a fluid provisioning component, wherein, other operation signal can control the operation of a fluid provisioning component, to supply a fluid to indirect evaporating-cooling assembly.
And by the operation that controls and activate evaporative fluid provisioning component and controlling and activating in the running of a fluid provisioning component, computer readable code can send instruction to one or more processor 30, orders its controlled humidity (realizing by controlling other evaporative fluid provisioning component) and control temperature (realizing by controlling a fluid provisioning component).
In certain example, a fluid in the cooling device of double flash evaporation disclosed in the utility model can flow to shell after flowing through direct adiabatic evaporation cooling package.And double flash evaporation cooling device disclosed in the utility model mentioned in this example comprises one for discharging the gas extraction system of casing fluid.Gas extraction system may comprise, as multiple fan.In this example, when a direction of flow shell, computer usable medium can send computer readable code, orders one or more processor to send the operation signal that can activate gas extraction system and run to gas extraction system.
In certain embodiments, the assembly of indirect evaporating-cooling disclosed in the utility model (heat exchanger) is the interconnection assembly of the direction substantial orthogonality in a kind of compartment being in each unit and with a fluid flow path 38,39, wherein, a secondary fluid flows through this assembly.
In order to better illustrate the utility model, hereinafter introduce an embodiment specifically.In detailed embodiment, a fluid and a secondary fluid are all air, and also referred to as primary air and auxiliary air, and evaporative fluid and other evaporative fluid are all water.And, give detailed dimensions in the embodiment hereinafter introduced, but these dimensions are not used in restriction the utility model.
As in Fig. 2 (demonstrating the vertical sectional view of the chief component of embodiment of the present utility model) and as shown in Fig. 3 (demonstrating the horizontal cross-section schematic diagram of the embodiment of water distribution condition, flow pattern and other part); the present embodiment is a kind of integrated system be arranged in metal shell 1; wherein; metal shell is made up of climatic protection type and adiabatic wallboard, to protect it not by atmospheric corrosion and can not cause energy loss because of carrying out heat transfer with surrounding environment.Unit is made up of following assembly:
1. aero-propulsion systems, comprises the air cleaner 2 for removing grit, air blast 3, drive motors 4, pulley 5 and driving-belt 6.
2. heat-exchange system, comprising: the embodiment (HE-I) 7 of indirect evaporation assembly disclosed in an indirect evaporation assembly (heat exchanger) and the utility model; With secondary heat exchanger (HE-II) 8:
A heat exchanger (HE-I) 7 is embodiments of dry air disclosed in a kind of the utility model, humid air (DAMA) heat exchanger, hereafter also referred to as DAMA.DAMA is a kind of sensible heat heat exchanger, and wherein, the main stream carried by air blast, also referred to as primary air, can carry out aobvious cold treatment when not adding any water.DAMA heat exchanger can be made up of extruded section of the thin-walled of the extruded polymer mentioned in this specific embodiment (extruded polypropylene (PP)).In the embodiment that Fig. 2 and Fig. 3 demonstrates, DAMA is a kind of cross-flow heat exchanger.And DAMA is set to the primary air cooling system of system.In order to ensure environmental sanitation, DAMA heat exchanger is installed in the sterile enclosure 9 combined by certain material, the structural sections made as stainless steel, and is placed in the top of the water tank 14 supported by sterilizable material.Air-flow, i.e. auxiliary air 26 for cooling primary air 23 are flowed through the alternate channel of DAMA and are discharged in air by the secondary collecting hood be arranged on above HE-I DAMA7.
DAMA7 makes by extruded thin-walled PP section, as corrugated board, and wall thickness is preferably about 0.12mm or thinner.
Before process, matrix has hydrophobicity.Matrix unit refers to Fig. 8 a-8c.Base substrate 31 is by the matrix of special purpose machine tool (SPM) through two benches " surface treatment ", to guarantee that surface has hydrophily.In the first phase, SPM can carry out sided corona treatment, to strengthen the surface energy (also referred to as surface tension) of base substrate, and then improves adhesive property and hydrophily (stronger hydrophily).In second stage, the thin spunbonded nonwoven 32 being sprayed with one deck LDPE, density is 20-30 gram/every square metre (gsm), hot melt in base substrate on the surface of sided corona treatment, make unit form a kind of water-wetted surface.The thickness of this heat fusing medium is 0.03mm.Therefore, thin segment just becomes a kind of thickness and is about 0.15mm or lower and has hydrophilic surface (0.12mm base substrate adds 0.03mm adhesive nonwoven PP fabric).On this unit, the PP bar 33 (referring to Fig. 6 b, 6c and 9b) that can be 2.81mm thickness is bonded at the top of spunbonded nonwoven.These PP bars 33 can the size rigidity of enhancement unit and structural stability, in secondary-air passage, air agitation is formed by accelerating water evaporation, air agitation can break moisture film, and then increasing evaporation capacity, also pad can be used as, separate two unit, thus form a kind of passage being convenient to auxiliary air flowing.
Secondary heat exchanger HE-II8 is a kind of adiabatic heat interchanger (such as, a kind of CELDEK tMheat exchanger), this heat exchanger can add the moisture of aequum, thus drops to cold for primary air temperature required, and by adiabatic saturation, air together can be dropped to maximum possible temperature.Secondary heat exchanger HE-II8 is also installed in sterile enclosure 9, and its housing is combined by sterilizable material, the structural sections made as stainless steel, and second stage heat exchanger HE-II8 is placed in the top of the water tank 14 be made up of sterilizable material.
3. air flue
Canvas conduit-I10 is connected air blast and DAMA7 with air chamber conduit-I11.HE-I DAMA7 and HE-II8 is mounted in the enclosure.Air chamber conduit-II12 is connected the cooling-air distribution system in air cooling system and living space 29 with canvas conduit-II13, as shown in Figure 5.
4. water distribution system:
As shown in Figure 4, water distribution system comprise one be specifically designed to meet DAMA7 require immersible pump 16 and one be independently specifically designed to meet HE-II8 require immersible pump 17.These water pumps all by sterilizable material, to make as stainless steel and to be all placed on (as shown in Figure 2) in water tank 14.
In order to strengthen controllability, improve performance reliability and realize energy-conservation, DAMA7 and the direct evaporation heat-exchanger 8 of thermal insulation are all furnished with independently immersible pump 16,17, thus can be distributed the water of different amount by different pressures.
5. pipeline and spraying system:
As shown in Fig. 3, Fig. 4, Fig. 6 a, 6c and 6d, PVC pipeline-I18 and the supporting cylinder 19 of moisture of being furnished with spraying system evenly can be sprayed water above HE-I DAMA7 assembly.Equally, PVC pipeline-II20 and the supporting cylinder 21 of moisture of being furnished with spraying system also evenly can be sprayed water above HE-II assembly.The embodiment of spraying system 35 refers to Fig. 6 d.The same with 34, the embodiment close-up view of the supporting cylinder 19 of moisture refers to Fig. 6 d, is also described in detail the spraying system the same with 35 and the water injection system the same with 36 simultaneously.
6. water disinfection system:
As shown in Fig. 3, Fig. 4, be equipped with a kind of ultraviolet (UV) system 22, to guarantee to carry out disinfection to recirculated water.
7. material
Device institute distribution reservoir 14, does not comprise non-cellulosic materials, to avoid harmful fungoid/bacterial reproduction in the sleeve of the DAMA heat exchanger that water pump 16,17 and piping components 18,20 are all made up of sterilizable material and have been adopted.
Learnt by Fig. 2, Fig. 3, Fig. 4 and Fig. 6 a-6d, operation principle of the present utility model is as described below:
The blower system be made up of air blast 3, motor 4, pulley 5 and driving-belt 6 orders about primary air 23 around and flows through the filter 2 with suitable specification; This air blast is connected with air chamber conduit-I11 by canvas conduit-I10, so that equivalent distributes the air flowing through HE-I DAMA7.
HE-I DAMA 7 is embodiments for heat exchanger employing indirect evaporation disclosed in the utility model, be furnished with the passage for two air-flows 23 and 26 of some, and two air-flows can not come in contact.An embodiment of HE-I DAMA 7 refers to Fig. 6 a and 9d.Wherein, main stream, namely an air-flow 23 is directed to and flows in regulation passage/air flue.Alternate channel; A kind of passage for another air-flow and secondary gas flow is provided.These alternate channel can be used as the aquaporin on other direction.And, during water flow, moisture film can be formed in the both sides of alternate channel.
In DAMA 7 heat exchanger, cool primary air 23 by the secondary gas flow 26 flowing through alternate channel.Aobvious cold air 24 is called after the primary air 23 inputted flows out from DAMA 7 heat exchanger.Auxiliary air 26 be through the 1st stage and the 2nd stage cooling primary air 23 a part and be according to the rules line flows through the proper proportion part of the alternate channel of HE-I DAMA 7, as shown in Figure 2.Do not belonging in certain example of the present embodiment to restriction of the present utility model, flow through alternately add after wet channel cools primary air through first stage DAMA 7 and second stage heat exchanger 8, amounting to the auxiliary air accounting for primary air 40% will be supplemented by main stream primary air.
This auxiliary air 26 flows through the alternate channel of DAMA 7 and evaporates the moisture film formed by the supporting cylinder 19 of moisture.Therefore, the enthalpy of auxiliary air and absolute humidity all can increase.And the heat evaporated needed for this moisture film can be obtained by the primary air 23 flowing through DAMA 7 thin-walled.Therefore, aobvious cold treatment can be carried out by the mode of moisture film moisture in evaporation alternate channel to primary air 23.Then, as secondary exhaust mouth 27, auxiliary air 26 can be discharged by auxiliary air cover.
Primary air level flows through the given channel (passage) 38 (see Fig. 7 b) be made up of the polypropylene section that thin-walled is extruded.Water is replacing flowing (Fig. 9 b) from top to bottom in secondary-air passage 42, and secondary waste gas then flows from bottom to top in this two subchannels 42, therefore can realize the lateral flow function of sensible heat exchanger like this.
As shown in Fig. 2, Fig. 3 and Fig. 4, immersible pump 16,17 can flow to distribution sleeve 19,21, to guarantee to spray water smoke equably respectively above HE-I DAMA 7 and HE-II 8 by polymer pipeline 18,20 water from water tank 14.And a kind of operating UV system can continue to make recirculated water keep disinfection.
As shown in Figure 5, filter and cool/treated primary air 25 flows through the living space 29 being about to carry out cooling, conversely, primary air can be absorbed the heat in living space 29 and be discharged by the gas extraction system 28 be equipped with in the enclosure space 29 that is about to carry out air conditioning.
Whole process by based on control system can perceive signal and can operate/preprogrammed microprocessor 30 (as Figure 11) of control system controls.When opening system, controller can detect in water tank 14 whether have enough water, once reach suitable water level, so system will start water pump 16,17 and run certain hour, so that the spunbonded nonwoven in the water disinfection in UV system 22 pairs of water tanks and evenly humidification HE-I DAMA 7 heat exchanger and the medium in HE-II heat exchanger 8.Subsequently, system can start air blast 3, to order about filtered air 23 flowing through heat exchanger.
Preprogrammed microprocessor 30 (see Figure 11) controls all functions of system.As shown in Figure 5, primary air flows through the living space 29 being about to carry out cooling.Microcontroller 30 can pre-set the temperature required and relative humidity (hereinafter referred to as Rh) in living space.Along with whole system starts to enter running status, signal/control inerface 75 also receives temperature from space 29 and Rh signal gradually.(microcontroller 30 can receive preset temperature and the Rh of regulation.) if humidity is controlled, so microcontroller can change with the comparable situation of physical condition the discharge flowing through direct heat exchanger according to pre-conditioned, if and temperature is controlled, so microcontroller can change air capacity according to pre-conditioned with the comparable situation of physical condition.System can compare the temperature perceived and Rh signal and the pre-conditioned of regulation, and also can regulate humidity and/or air capacity, until the temperature of perception and Rh are equal in fact (being within the scope of engineering tolerances) temperature and/or Rh.In addition, microcontroller also can run the exhaust fan of requirement according to current needs.
In certain example, one or more processor 30 may comprise server and client side's processor, computer usable medium then comprises for performing and supporting that (this software may include but not limited to as DCOM or CORBA or the webserver/browser and third-party application the necessary component software of Distributed Application telemanagement of the assembly of indirectly/direct evaporating-cooling device disclosed in the utility model, as ColdFusion tM/ ShockWave tM).
Although be described in detail the utility model by various embodiment, it is noted that the utility model also comprises be in various modification in the utility model intention and scope and other embodiment.

Claims (9)

1. a double flash evaporation cooling system, is characterized in that, described cooling system comprises aero-propulsion systems and heat-exchange system,
Described heat-exchange system comprises a heat exchanger and secondary heat exchanger, a described heat exchanger is made up of extruded polymer profiled section, a described heat exchanger and described secondary heat exchanger to be installed in shared sterile enclosure and to be placed on water tank, and described water tank is also in described sterile enclosure.
2. double flash evaporation cooling system according to claim 1, is characterized in that, described water tank is made up of sterilizable material.
3. double flash evaporation cooling system according to claim 1, is characterized in that,
A described heat exchanger and described secondary heat exchanger are configured at the downstream of described aero-propulsion systems side by side.
4. double flash evaporation cooling system according to claim 2, is characterized in that,
Described sterilizable material is stainless steel.
5. the double flash evaporation cooling system according to any one in Claims 1-4, is characterized in that,
Described extruded polymer profiled section comprises the unit of base substrate stacked together and non-woven fabric formation, and the surface of described base substrate has hydrophily, and described non-woven fabric is sprayed with one deck LDPE,
Two or more polymer strip are installed on described non-woven fabric, thus two unit are separated the passage forming air flowing.
6. double flash evaporation cooling system according to claim 5, is characterized in that,
The surface of described base substrate lives through sided corona treatment, and described non-woven fabric hot melt lives through on the surface of sided corona treatment in described base substrate,
Described extruded polymer profiled section is made up of polypropylene,
Described non-woven fabric is adhesive formed non-woven fabrics.
7. the double flash evaporation cooling system according to any one in Claims 1-4, is characterized in that,
A described heat exchanger is dry air, humid air sensible heat heat exchanger, and described secondary heat exchanger is adiabatic heat interchanger.
8. double flash evaporation cooling system according to claim 5, is characterized in that,
A described heat exchanger comprises by the separated multiple unit of described polymer strip.
9. the double flash evaporation cooling system according to any one in Claims 1-4, is characterized in that,
Described aero-propulsion systems comprises air cleaner for removing grit and air blast.
CN201420372519.8U 2014-07-07 2014-07-07 Double flash evaporation cooling system Expired - Fee Related CN204534908U (en)

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