CN204532760U - A kind of diaphragm type compressor cooling system - Google Patents
A kind of diaphragm type compressor cooling system Download PDFInfo
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- CN204532760U CN204532760U CN201520159612.5U CN201520159612U CN204532760U CN 204532760 U CN204532760 U CN 204532760U CN 201520159612 U CN201520159612 U CN 201520159612U CN 204532760 U CN204532760 U CN 204532760U
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Abstract
本实用新型公开了一种隔膜压缩机冷却系统，包括风冷器，风冷器包括油冷却器、轴流风机、风冷器外壳和气冷却器，风冷器通过螺栓安装在隔膜压缩机机座上，轴流风机和气冷却器设置在风冷器外壳的内部，油冷却器通过螺栓安装在风冷器外壳的外端面上，轴流风机通过螺栓与风冷器外壳连接，气冷却器与风冷器外壳活动连接，油冷却器的油管通过卡套接头与风冷器连接，油冷却器的进油管和排油管的另一端分别与隔膜压缩机的齿轮泵的出口和用油点连接，气冷却器的气管通过卡套接头与风冷器连接，气冷却器的气管另一端与隔膜压缩机的气口连接。本实用新型能够解决现有水冷却隔膜压缩机水资源浪费及隔膜压缩机在缺水地区无法使用的问题。
The utility model discloses a diaphragm compressor cooling system, comprising an air cooler, the air cooler includes an oil cooler, an axial flow fan, an air cooler shell and an air cooler, and the air cooler is installed on the frame of the diaphragm compressor through bolts Above, the axial flow fan and the air cooler are set inside the air cooler casing, the oil cooler is installed on the outer end surface of the air cooler casing through bolts, the axial flow fan is connected to the air cooler casing through bolts, and the air cooler is connected to the air cooler casing. The outer casing of the cooler is flexibly connected, the oil pipe of the oil cooler is connected with the air cooler through a ferrule joint, the other end of the oil inlet pipe and the oil discharge pipe of the oil cooler are respectively connected with the outlet of the gear pump of the diaphragm compressor and the oil point. The air pipe of the cooler is connected to the air cooler through a ferrule joint, and the other end of the air pipe of the air cooler is connected to the air port of the diaphragm compressor. The utility model can solve the problems of wasting water resources of the existing water-cooled diaphragm compressors and that the diaphragm compressors cannot be used in water-deficient areas.
Description
技术领域 technical field
实用新型涉及一种冷却系统，具体的说是一种隔膜压缩机冷却系统。 The utility model relates to a cooling system, in particular to a diaphragm compressor cooling system.
背景技术 Background technique
隔膜式压缩机是一种特殊结构的容积式压缩机，具有压缩比大、密封性好、压缩气体不受润滑油和其它固体杂质所污染的特点。一般地，隔膜压缩机主要由驱动机构、气缸部件、润滑油系统、气管路部件、曲轴箱部件等组成。根据隔膜式压缩机的工作原理，隔膜压缩机的润滑油和压缩过的气体都要进行冷却，传统的隔膜压缩机的冷却系统一般都采用水冷，这种冷却方式耗水量较大，浪费水资源，不符合国家节能、降耗的产业政策，而且，隔膜压缩机在缺水地区无法使用。 Diaphragm compressor is a volumetric compressor with a special structure, which has the characteristics of large compression ratio, good sealing performance, and the compressed gas is not polluted by lubricating oil and other solid impurities. Generally, a diaphragm compressor is mainly composed of a driving mechanism, cylinder components, lubricating oil system, gas pipeline components, crankcase components, etc. According to the working principle of the diaphragm compressor, the lubricating oil and the compressed gas of the diaphragm compressor must be cooled. The cooling system of the traditional diaphragm compressor generally adopts water cooling. This cooling method consumes a lot of water and wastes water resources. , does not conform to the national industrial policy of energy saving and consumption reduction, and the diaphragm compressor cannot be used in water-scarce areas.
实用新型内容 Utility model content
本实用新型的目的是提供一种隔膜压缩机冷却系统，解决现有水冷却隔膜压缩机水资源浪费及隔膜压缩机在缺水地区无法使用的问题。 The purpose of this utility model is to provide a cooling system for diaphragm compressors to solve the problems of wasting water resources of existing water-cooled diaphragm compressors and that diaphragm compressors cannot be used in water-deficient areas.
为了达到上述目的，本实用新型是通过以下技术方案实现的： In order to achieve the above object, the utility model is achieved through the following technical solutions:
本实用新型提供一种隔膜压缩机冷却系统，包括风冷器，风冷器包括油冷却器、轴流风机、风冷器外壳和气冷却器，风冷器通过螺栓安装在隔膜压缩机机座上，轴流风机和气冷却器设置在风冷器外壳的内部，油冷却器通过螺栓安装在风冷器外壳的外端面上，轴流风机通过螺栓与风冷器外壳连接，气冷却器与风冷器外壳活动连接，油冷却器的进油管和排油管通过卡套接头与风冷器连接，油冷却器的进油管和排油管的另一端分别与隔膜压缩机的齿轮泵的出口和用油点连接，气冷却器的进气管和排气管通过卡套接头与风冷器连接，气冷却器的进气管和排气管的另一端分别与隔膜压缩机的进气口和排气口连接。 The utility model provides a diaphragm compressor cooling system, which includes an air cooler, the air cooler includes an oil cooler, an axial flow fan, an air cooler shell and an air cooler, and the air cooler is installed on the frame of the diaphragm compressor through bolts , the axial flow fan and the air cooler are set inside the air cooler casing, the oil cooler is installed on the outer end surface of the air cooler casing through bolts, the axial flow fan is connected to the air cooler casing through bolts, the air cooler is connected to the air cooling The oil inlet pipe and the oil discharge pipe of the oil cooler are connected with the air cooler through a ferrule joint, and the other ends of the oil inlet pipe and the oil discharge pipe of the oil cooler are respectively connected with the outlet of the gear pump of the diaphragm compressor and the oil point. Connection, the intake pipe and exhaust pipe of the air cooler are connected to the air cooler through ferrule joints, and the other ends of the air inlet pipe and exhaust pipe of the air cooler are respectively connected to the air inlet and exhaust port of the diaphragm compressor.
本实用新型的进一步改进在于：气冷却器包括盘管、肋片、风罩和连接板，肋片中设有凹槽并焊接在风罩上，盘管呈十字架型并焊接在肋片的凹槽中，盘管用不锈钢钢管经工装按阿基米德螺线绕制而成，风罩通过连接板与风冷器外壳连接，用于把气冷却器固定在风冷器外壳上，盘管通过螺栓与隔膜压缩机的进气口和排气口连接。 The further improvement of the utility model is that the air cooler includes a coil, ribs, wind cover and connecting plate, grooves are arranged in the ribs and welded on the wind cover, and the coil is cross-shaped and welded to the concave groove of the ribs. In the groove, the coil pipe is made of stainless steel pipe through tooling and wound according to the Archimedes spiral. The air cover is connected with the air cooler shell through the connecting plate, which is used to fix the air cooler on the air cooler shell. Connect with the inlet and outlet of the diaphragm compressor through bolts.
本实用新型的进一步改进在于：油冷却器采用板-鳍片式结构。 The further improvement of the utility model is that the oil cooler adopts a plate-fin structure.
本实用新型的进一步改进在于：气冷却器为适应不同级数和气量的要求可任意增加单元数。 The further improvement of the utility model lies in that the number of units of the air cooler can be arbitrarily increased to meet the requirements of different stages and air volumes.
本实用新型的有益效果：本实用新型提供一种隔膜压缩机冷却系统，隔膜压缩机的冷却系统是利用风冷技术对隔膜压缩机的润滑油和高压气体进行冷却，风冷器由油冷却器、轴流风机和气冷却器组成，气冷却器采用小直径不锈钢钢管绕制而成，在同等壁厚的情况下，承受压力更高可达35Mpa甚至更高，结构简单、重量轻、体积小、便于制造，而且气冷却器可任意增加单元数，适应不同级数和气量的要求，具有结构紧凑、重量轻、体积小、承压高等特点；油冷却器采用板-鳍片式结构，具有结构紧凑，重量轻、换热效率高等特性；工作时，由于轴流风机的作用，通过风冷器就可对隔膜压缩机的润滑油和高压气体进行冷却，冷却效果良好，能够有效消除水资源浪费及隔膜压缩机在缺水地区无法使用的问题。 Beneficial effects of the utility model: the utility model provides a diaphragm compressor cooling system. The cooling system of the diaphragm compressor uses air-cooling technology to cool the lubricating oil and high-pressure gas of the diaphragm compressor. The air cooler is composed of an oil cooler , Axial flow fan and air cooler, the air cooler is made of small diameter stainless steel pipe winding, in the case of the same wall thickness, the pressure can be as high as 35Mpa or even higher, simple structure, light weight, small size, It is easy to manufacture, and the number of units of the air cooler can be increased arbitrarily to meet the requirements of different stages and gas volumes. It has the characteristics of compact structure, light weight, small volume, and high pressure bearing; Compactness, light weight, high heat exchange efficiency; when working, due to the action of the axial flow fan, the lubricating oil and high-pressure gas of the diaphragm compressor can be cooled by the air cooler, the cooling effect is good, and the waste of water resources can be effectively eliminated And the problem that the diaphragm compressor cannot be used in water-scarce areas.
附图说明 Description of drawings
图1为本实用新型隔膜压缩机冷却系统的结构示意图。 Fig. 1 is a structural schematic diagram of the diaphragm compressor cooling system of the present invention.
图2为本实用新型风冷器的侧视图。 Fig. 2 is a side view of the utility model air cooler.
图3为本实用新型气冷却器的结构示意图。 Fig. 3 is a structural schematic diagram of the utility model air cooler.
其中：1-风冷器，2-螺栓，3-进油管，4-排油管，5-卡套接头，6-进气管，7-排气管，8-油冷却器，9-轴流风机，10-风冷器外壳，11-气冷却器，12-盘管，13-肋片，14-卡套接头，15-风罩，16-连接板，17-凹槽。 Among them: 1-air cooler, 2-bolt, 3-oil inlet pipe, 4-oil discharge pipe, 5-ferrule joint, 6-intake pipe, 7-exhaust pipe, 8-oil cooler, 9-axial flow fan , 10-air cooler shell, 11-air cooler, 12-coil, 13-fins, 14-ferrule joints, 15-wind hood, 16-connecting plate, 17-groove.
具体实施方式 Detailed ways
为了加深对本实用新型的理解，下面将结合附图和实施例对本实用新型作进一步详细描述，本实施例仅用于解释本实用新型，并不对本实用新型的保护范围构成限定。 In order to deepen the understanding of the utility model, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. This embodiment is only used to explain the utility model and does not limit the protection scope of the utility model.
实施例如图1-3所示，本实施例提供一种隔膜压缩机冷却系统，包括风冷器1，所述风冷器1包括油冷却器8、轴流风机9、风冷器外壳10和气冷却器11，所述风冷器1通过螺栓2安装在隔膜压缩机机座上，所述轴流风机9和气冷却器11设置在风冷器外壳10的内部，所述油冷却器8通过螺栓安装在所述风冷器外壳10的外端面上，所述油冷却器8采用板-鳍片式结构，所述轴流风机9通过螺栓与所述风冷器外壳10连接，所述气冷却器11与所述风冷器外壳10活动连接，所述油冷却器8的进油管3和排油管4通过卡套接头5与所述风冷器1连接，所述油冷却器8的进油管3和排油管4的另一端分别与隔膜压缩机的齿轮泵的出口和用油点连接，所述气冷却器11的进气管6和排气管7通过卡套接头14与所述风冷器1连接，所述气冷却器11的进气管6和排气管7的另一端分别与隔膜压缩机的进气口和排气口连接，所述气冷却器11包括盘管12、肋片13、风罩15和连接板16，所述肋片13中设有凹槽17并焊接在所述风罩15上，所述盘管12呈十字架型并焊接在所述肋片13的凹槽17中，所述盘管12用不锈钢钢管经工装按阿基米德螺线绕制而成，所述风罩15通过连接板16与风冷器外壳10连接，用于把所述气冷却器11固定在所述风冷器外壳10上，所述盘管12通过螺栓与隔膜压缩机的进气口和排气口连接，所述气冷却器11为适应不同级数和气量的要求可任意增加单元数。 Embodiments As shown in Figures 1-3, this embodiment provides a diaphragm compressor cooling system, including an air cooler 1, the air cooler 1 includes an oil cooler 8, an axial flow fan 9, an air cooler housing 10 and an air cooler 1. Cooler 11, the air cooler 1 is installed on the base of the diaphragm compressor through bolts 2, the axial flow fan 9 and the air cooler 11 are arranged inside the air cooler shell 10, and the oil cooler 8 is installed through bolts Installed on the outer end surface of the air cooler housing 10, the oil cooler 8 adopts a plate-fin structure, the axial flow fan 9 is connected to the air cooler housing 10 through bolts, and the air cooling The air cooler 11 is movably connected with the air cooler housing 10, the oil inlet pipe 3 and the oil discharge pipe 4 of the oil cooler 8 are connected with the air cooler 1 through a ferrule joint 5, and the oil inlet pipe of the oil cooler 8 3 and the other end of the oil discharge pipe 4 are respectively connected to the outlet of the gear pump of the diaphragm compressor and the oil point, and the air inlet pipe 6 and the exhaust pipe 7 of the air cooler 11 are connected to the air cooler through a ferrule joint 14 1 connection, the other end of the air inlet pipe 6 and the exhaust pipe 7 of the air cooler 11 are respectively connected with the air inlet and the exhaust port of the diaphragm compressor, and the air cooler 11 includes a coil pipe 12 and fins 13 , Windshield 15 and connecting plate 16, groove 17 is arranged in described fin 13 and is welded on described windshield 15, and described coil pipe 12 is cross-shaped and is welded in the groove 17 of described fin 13 Among them, the coil pipe 12 is made of stainless steel pipe through tooling according to the Archimedes spiral winding, and the wind cover 15 is connected with the air cooler shell 10 through the connecting plate 16, which is used to connect the air cooler 11 It is fixed on the shell 10 of the air cooler, and the coil 12 is connected with the air inlet and outlet of the diaphragm compressor through bolts. The air cooler 11 can be arbitrarily increased to meet the requirements of different stages and air volumes. number of units.
本实用新型能够有效消除水资源浪费及隔膜压缩机在缺水地区无法使用的问题，隔膜压缩机的冷却系统是利用风冷技术对隔膜压缩机的润滑油和高压气体进行冷却，风冷器由油冷却器、轴流风机和气冷却器组成，气冷却器采用小直径不锈钢钢管绕制而成，在同等壁厚的情况下，承受压力更高可达35Mpa甚至更高，结构简单、重量轻、体积小、便于制造，而且气冷却器可任意增加单元数，适应不同级数和气量的要求，具有结构紧凑、重量轻、体积小、承压高等特点；油冷却器8采用板-鳍片式结构，具有结构紧凑，重量轻、换热效率高等特性；工作时，由于轴流风机的作用，通过风冷器就可对隔膜压缩机的润滑油和高压气体进行冷却，冷却效果良好。 The utility model can effectively eliminate the waste of water resources and the problem that the diaphragm compressor cannot be used in water-deficient areas. The cooling system of the diaphragm compressor uses air-cooling technology to cool the lubricating oil and high-pressure gas of the diaphragm compressor. The air cooler consists of Composed of oil cooler, axial flow fan and air cooler, the air cooler is made of small-diameter stainless steel pipes, under the same wall thickness, the pressure can be as high as 35Mpa or even higher, simple structure, light weight, It is small in size and easy to manufacture, and the number of units of the air cooler can be increased arbitrarily to meet the requirements of different stages and gas volumes. It has the characteristics of compact structure, light weight, small volume, and high pressure bearing; the oil cooler 8 adopts plate-fin type The structure has the characteristics of compact structure, light weight and high heat exchange efficiency; when working, due to the action of the axial flow fan, the lubricating oil and high-pressure gas of the diaphragm compressor can be cooled by the air cooler, and the cooling effect is good.
Claims (4)
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| CN201520159612.5U CN204532760U (en) | 2015-03-20 | 2015-03-20 | A kind of diaphragm type compressor cooling system |
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| CN201520159612.5U CN204532760U (en) | 2015-03-20 | 2015-03-20 | A kind of diaphragm type compressor cooling system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114992930A (en) * | 2022-06-17 | 2022-09-02 | 江苏恒久机械股份有限公司 | Air cooling system for compressor |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114992930A (en) * | 2022-06-17 | 2022-09-02 | 江苏恒久机械股份有限公司 | Air cooling system for compressor |
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Address after: 221000 No. 99 Yang Shan Road, Xuzhou economic and Technological Development Zone, Jiangsu, Xuzhou Patentee after: JIANGSU PERMANENT MACHINERY Co.,Ltd. Address before: 221000 No. 99 Yang Shan Road, Xuzhou economic and Technological Development Zone, Jiangsu, Xuzhou Patentee before: JIANGSU PERMANENT MACHINERY Co.,Ltd. |
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