CN204665763U - Air, water, refrigerant three-phase high-efficiency heat exchange condenser - Google Patents

Air, water, refrigerant three-phase high-efficiency heat exchange condenser Download PDF

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CN204665763U
CN204665763U CN201520228926.6U CN201520228926U CN204665763U CN 204665763 U CN204665763 U CN 204665763U CN 201520228926 U CN201520228926 U CN 201520228926U CN 204665763 U CN204665763 U CN 204665763U
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heat exchange
water
refrigerant
channel
condenser
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黄勇
戴亚东
庞丽萍
朱克勇
陈正涛
石滨泉
赵宇
冯卫
周涛
丁余才
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Taixing Aviation Optoelectronic Technology Co ltd
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JIANGSU YONGSHENG AIR CONDITIONER CO Ltd
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Abstract

本实用新型公开了空气、水、冷媒三相高效换热冷凝器,属于换热冷凝器技术领域,解决了现有技术中的冷凝器冷凝温度高、换热效果差的问题。包括本体外壳,所述本体外壳由上护板、下护板、右侧管板、左侧管板组成,所述本体外壳内部设有第一换热区及第二换热区,所述第一换热区及第二换热区均包括相互垂直的传热管和翅片,所述传热管之间通过弯管相互连接,本体外壳两侧设有两种介质通道即第一通道和第二通道。本实用新型使用环境温度最高可达65℃以上,大大提高了冷凝器的使用范围;本件代替普通的空调冷凝器装入制冷系统中,压缩机的排气温度、冷凝温度降低明显,大大提高了压缩机的工作效率,降低了压缩机的轴功率,节能效果明显。

The utility model discloses a three-phase high-efficiency heat exchange condenser of air, water and refrigerant, belongs to the technical field of heat exchange condensers, and solves the problems of high condensation temperature and poor heat exchange effect of the condenser in the prior art. Including the body shell, the body shell is composed of an upper guard plate, a lower guard plate, a right tube plate, and a left tube plate, and a first heat exchange area and a second heat exchange area are arranged inside the body shell, and the first Both the first heat exchange zone and the second heat exchange zone include heat transfer tubes and fins perpendicular to each other, and the heat transfer tubes are connected to each other through elbows. Two media channels are provided on both sides of the body shell, namely the first channel and the first channel. second channel. The operating environment temperature of the utility model can reach above 65°C, which greatly improves the range of use of the condenser; this unit replaces the common air-conditioning condenser and is installed in the refrigeration system, and the exhaust temperature and condensation temperature of the compressor are significantly reduced, greatly improving the performance of the condenser. The working efficiency of the compressor is improved, the shaft power of the compressor is reduced, and the energy saving effect is obvious.

Description

空气、水、冷媒三相高效换热冷凝器Air, water, refrigerant three-phase high-efficiency heat exchange condenser

技术领域 technical field

本实用新型涉及换热冷凝器技术领域,具体地说,尤其涉及一种空气、水、冷媒三相高效换热冷凝器。 The utility model relates to the technical field of heat exchange condensers, in particular to a three-phase high-efficiency heat exchange condenser of air, water and refrigerant.

背景技术 Background technique

现有风冷式压缩冷凝机组都采用空气、冷媒两相换热冷凝器,从制冷剂的特性可知,经过冷凝器的空气温度越高,对应的冷凝温度就越高,冷凝器的换热效果就越差。人们研究出多种提高传热的方式如空气侧加强传热技术、冷媒侧加强传热技术、传热管流程优化等,都不能从根本上解决冷凝器冷凝温度高、换热效果差的问题。 Existing air-cooled compression condensing units all use air-refrigerant two-phase heat exchange condensers. From the characteristics of refrigerants, the higher the temperature of the air passing through the condenser, the higher the corresponding condensation temperature. The heat exchange effect of the condenser worse. People have researched a variety of ways to improve heat transfer, such as air-side enhanced heat transfer technology, refrigerant-side enhanced heat transfer technology, heat transfer tube process optimization, etc., but none of them can fundamentally solve the problem of high condensation temperature and poor heat transfer effect of the condenser. .

发明内容 Contents of the invention

本实用新型公开了一种空气、水、冷媒三相高效换热冷凝器,解决了现有技术中的冷凝器冷凝温度高、换热效果差的问题,提供了一种带有双介质通道的三相换热冷凝器,大大提高了冷凝器的换热效率。 The utility model discloses a three-phase high-efficiency heat exchange condenser of air, water and refrigerant, which solves the problems of high condensation temperature and poor heat exchange effect of the condenser in the prior art, and provides a condenser with dual medium channels. The three-phase heat exchange condenser greatly improves the heat exchange efficiency of the condenser.

本实用新型是通过以下技术方案实现的: The utility model is achieved through the following technical solutions:

一种空气、水、冷煤三相高效换热冷凝器,包括本体外壳,所述本体外壳1由上护板4、下护板5、右侧管板3、左侧管板2组成,所述本体外壳1内部设有第一换热区16及第二换热区17,所述第一换热区16及第二换热区17均包括相互垂直的传热管14和翅片15,所述传热管14之间通过弯管20相互连接,本体外壳1两侧设有两种介质通道即第一通道18和第二通道19,所述第一通道18包括左侧管板2、进水集管6、进水管7、出水集管8及出水管9,所述第二通道包括右侧管板3、出液集管10、出液管11及进液集管12、进液管13。 A three-phase high-efficiency heat exchange condenser for air, water, and cold coal, including a body shell, the body shell 1 is composed of an upper guard plate 4, a lower guard plate 5, a right tube plate 3, and a left tube plate 2. A first heat exchange area 16 and a second heat exchange area 17 are arranged inside the body shell 1, and the first heat exchange area 16 and the second heat exchange area 17 both include mutually perpendicular heat transfer tubes 14 and fins 15, The heat transfer tubes 14 are connected to each other through elbows 20, and two media channels are provided on both sides of the body shell 1, that is, a first channel 18 and a second channel 19, and the first channel 18 includes the left tube plate 2, The water inlet header 6, the water inlet pipe 7, the water outlet header 8 and the water outlet pipe 9, the second channel includes the right tube plate 3, the liquid outlet header 10, the liquid outlet pipe 11 and the liquid inlet header 12, the liquid inlet Tube 13.

所述右侧管板3、左侧管板2、传热管14、翅片15采用冲孔机械冲制小孔,采用胀管工艺连成一整体。 The right side tube plate 3, the left side tube plate 2, the heat transfer tubes 14, and the fins 15 are punched with small holes by a punching machine, and connected into a whole by a tube expansion process.

所述上护板4、下护板5采用螺栓与右侧管板3、左侧管板2固定连接。 The upper guard plate 4 and the lower guard plate 5 are fixedly connected with the right tube plate 3 and the left tube plate 2 by bolts.

所述第一通道18采用的介质为水,所述第二通道19采用的介质为冷媒。 The medium used in the first channel 18 is water, and the medium used in the second channel 19 is refrigerant.

所述冷媒包括制冷剂。 The refrigerant includes refrigerant.

与现有技术相比,本实用新型的有益效果是: Compared with the prior art, the beneficial effects of the utility model are:

1.本实用新型的水侧冷却水可以是低品质的经过滤的冷却水、生活用水、工业废水,符合现有国家节能减排的政策。 1. The water-side cooling water of the utility model can be low-quality filtered cooling water, domestic water, and industrial wastewater, which is in line with the existing national energy-saving and emission-reduction policies.

2. 普通的空调冷凝器,使用环境温度最高为42℃,本件使用环境温度最高可达65℃以上,大大提高了冷凝器的使用范围。 2. The ambient temperature of ordinary air conditioner condensers is up to 42°C, and the ambient temperature of this unit can reach above 65°C, which greatly improves the range of use of the condenser.

3. 本实用新型代替普通的空调冷凝器装入制冷系统中,压缩机的排气温度、冷凝温度降低明显,有效降低了压缩机的压缩比,大大提高了压缩机的工作效率,降低了压缩机的轴功率,节能效果明显。 3. This utility model replaces the ordinary air conditioner condenser and is installed in the refrigeration system. The exhaust temperature and condensation temperature of the compressor are significantly reduced, which effectively reduces the compression ratio of the compressor, greatly improves the working efficiency of the compressor, and reduces the compression ratio. The shaft power of the machine is reduced, and the energy saving effect is obvious.

附图说明 Description of drawings

图1是本实用新型的分解结构示意图; Fig. 1 is a schematic diagram of the decomposition structure of the utility model;

图2是本实用新型图1A处的细节放大图; Fig. 2 is the detailed enlarged view of Fig. 1A place of the present utility model;

图3是本实用新型的流程图。 Fig. 3 is a flowchart of the utility model.

图中:1、本体外壳;2、左侧管板;3、右侧管板;4、上护板;5、下护板;6、进水集管;7、进水管;8、出水集管;9、出水管;10、出液集管;11、出液管;12、进液集管;13、进液管;14、传热管,15、翅片;16、第一换热区;17、第二换热区;18、第一通道;19、第二通道;20、弯管。 In the figure: 1. Body shell; 2. Left tube plate; 3. Right tube plate; 4. Upper guard plate; 5. Lower guard plate; 6. Water inlet header; 7. Water inlet pipe; 8. Water outlet collector Tube; 9, water outlet pipe; 10, liquid outlet header; 11, liquid outlet pipe; 12, liquid inlet header; 13, liquid inlet pipe; 14, heat transfer tube, 15, fins; 16, first heat exchange zone; 17, the second heat exchange zone; 18, the first channel; 19, the second channel; 20, the elbow.

具体实施方式 Detailed ways

下面结合附图对本实用新型进一步说明: Below in conjunction with accompanying drawing, the utility model is further described:

一种空气、水、冷煤三相高效换热冷凝器,包括本体外壳,所述本体外壳1由上护板4、下护板5、右侧管板3、左侧管板2组成,所述本体外壳1内部设有第一换热区16及第二换热区17,所述第一换热区16及第二换热区17均包括相互垂直的传热管14和翅片15,所述传热管14之间通过弯管20相互连接,本体外壳1两侧设有两种介质通道即第一通道18和第二通道19,所述第一通道18包括左侧管板2、进水集管6、进水管7、出水集管8及出水管9,所述第二通道包括右侧管板3、出液集管10、出液管11及进液集管12、进液管13,所述右侧管板3、左侧管板2、传热管14、翅片15采用冲孔机械冲制小孔,采用胀管工艺连成一整体,所述上护板4、下护板5采用螺栓与右侧管板3、左侧管板2固定连接,所述第一通道18采用的介质为水,所述第二通道19采用的介质为冷媒,所述冷媒包括制冷剂。 A three-phase high-efficiency heat exchange condenser for air, water, and cold coal, including a body shell, the body shell 1 is composed of an upper guard plate 4, a lower guard plate 5, a right tube plate 3, and a left tube plate 2. A first heat exchange area 16 and a second heat exchange area 17 are arranged inside the body shell 1, and the first heat exchange area 16 and the second heat exchange area 17 both include mutually perpendicular heat transfer tubes 14 and fins 15, The heat transfer tubes 14 are connected to each other through elbows 20, and two media channels are provided on both sides of the body shell 1, that is, a first channel 18 and a second channel 19, and the first channel 18 includes the left tube plate 2, The water inlet header 6, the water inlet pipe 7, the water outlet header 8 and the water outlet pipe 9, the second channel includes the right tube plate 3, the liquid outlet header 10, the liquid outlet pipe 11 and the liquid inlet header 12, the liquid inlet The tube 13, the right tube plate 3, the left tube plate 2, the heat transfer tube 14, and the fin 15 are punched with small holes by a punching machine, and are connected into a whole by a tube expansion process. The upper guard plate 4, the lower The guard plate 5 is fixedly connected with the right tube plate 3 and the left tube plate 2 by bolts, the medium used in the first channel 18 is water, and the medium used in the second channel 19 is refrigerant, and the refrigerant includes refrigerant .

如图1和图2所示,本实用新型空气、水、冷煤三相高效换热冷凝器,包括本体外壳1,本体外壳1由上护板4、下护板5、右侧管板3、左侧管板2组成,本体外壳1内部分为第一换热区16及第二换热区17,第一换热区16及第二换热区17均包括相互垂直的传热管14和翅片15,传热管14之间通过弯管20相互连接,本体外壳1两侧设有两种介质通道即第一通道18和第二通道19,第一通道18包括左侧管板2、进水集管6、进水管7、出水集管8及出水管9,第二通道19包括右侧管板3、出液集管10、出液管11及进液集管12、进液管13,第一通道18选用的介质为水,第二通道19选用的介质为制冷剂。第一通道18与第一换热区16构成水循环回路,进水集管6与第一换热区16内的传热管14连接,进水管7将水体通过进水集管6送入传热管14最终经过出水集管8从出水管9排出;第二通道19与第二换热区17构成冷媒循环回路,进液集管13与第二换热区17内的传热管14连接,进液管13将冷媒通过进液集管12送入传热管14最终经过出液集管10从出液管11排出。右侧管板3、左侧管板2、传热管14、翅片15采用冲孔机械冲制小孔,采用胀管工艺连成一整体,上护板4、下护板5采用螺栓与右侧管板3、左侧管板2固定连接,形成本体外壳1能够很好的保护内部的传热管14及翅片15,翅片15能够增加换热器的换热系数进而提升了换热效率。 As shown in Figure 1 and Figure 2, the air, water, and cold coal three-phase high-efficiency heat exchange condenser of the present utility model includes a body shell 1, and the body shell 1 is composed of an upper guard plate 4, a lower guard plate 5, and a right tube plate 3 , the left tube plate 2, the body shell 1 is divided into a first heat exchange area 16 and a second heat exchange area 17, the first heat exchange area 16 and the second heat exchange area 17 both include heat transfer tubes 14 perpendicular to each other And the fins 15, the heat transfer tubes 14 are connected to each other through the elbow 20, two media channels are provided on both sides of the body shell 1, namely the first channel 18 and the second channel 19, the first channel 18 includes the left tube plate 2 , water inlet header 6, water inlet pipe 7, water outlet header 8 and outlet pipe 9, the second channel 19 includes the right tube plate 3, outlet header 10, outlet pipe 11, inlet header 12, inlet The medium used in the tube 13 and the first passage 18 is water, and the medium selected in the second passage 19 is refrigerant. The first channel 18 and the first heat exchange area 16 form a water circulation loop, the water inlet header 6 is connected to the heat transfer tube 14 in the first heat exchange area 16, and the water inlet pipe 7 sends the water body into the heat transfer through the water inlet header 6. The pipe 14 is finally discharged from the water outlet pipe 9 through the water outlet header 8; the second channel 19 and the second heat exchange area 17 form a refrigerant circulation loop, and the liquid inlet header 13 is connected with the heat transfer pipe 14 in the second heat exchange area 17, The liquid inlet pipe 13 sends the refrigerant through the liquid inlet header 12 into the heat transfer pipe 14 and finally passes through the liquid outlet header 10 and is discharged from the liquid outlet pipe 11 . The right tube plate 3, the left tube plate 2, the heat transfer tube 14, and the fin 15 are punched with small holes by a punching machine, and are connected as a whole by the tube expansion process. The upper guard plate 4 and the lower guard plate 5 are connected with the right The side tube plate 3 and the left tube plate 2 are fixedly connected to form the body shell 1, which can well protect the internal heat transfer tubes 14 and fins 15. The fins 15 can increase the heat transfer coefficient of the heat exchanger and thus improve the heat transfer. efficiency.

如图3所示,空气先经过第一换热区16的翅片,与水侧的冷却水进行热交换,空气降温(降温一般在5℃至10℃)后,再经过第二换热区17的翅片与冷媒侧的冷媒进行热交换,因经过第二换热区17翅片的空气温度下降,其对应的冷凝温度也就下降,冷凝器的水侧通过的冷却水温度越低,空气经水侧翅片的降温幅度越大,整个冷凝器的换热效率就越高。 As shown in Figure 3, the air first passes through the fins of the first heat exchange zone 16, and exchanges heat with the cooling water on the water side. The fins of 17 perform heat exchange with the refrigerant on the refrigerant side. As the temperature of the air passing through the fins of the second heat exchange zone 17 drops, the corresponding condensation temperature also drops. The lower the temperature of the cooling water passing through the water side of the condenser, The greater the cooling range of the air passing through the fins on the water side, the higher the heat exchange efficiency of the entire condenser.

本实用新型的水侧冷却水可以是低品质的经过滤的冷却水、生活用水、工业废水,符合现有国家节能减排的政策,普通的空调冷凝器,使用环境温度最高为42℃,本实用新型使用环境温度最高可达65℃以上,大大提高了冷凝器的使用范围,本件代替普通的空调冷凝器装入制冷系统中,压缩机的排气温度、冷凝温度降低明显,有效降低了压缩机的压缩比,大大提高了压缩机的工作效率,降低了压缩机的轴功率,节能效果明显。 The water-side cooling water of the utility model can be low-quality filtered cooling water, domestic water, and industrial waste water, which conforms to the existing national energy-saving and emission-reduction policies. The maximum ambient temperature of an ordinary air-conditioning condenser is 42°C. The ambient temperature of the utility model can reach up to 65°C, which greatly improves the range of use of the condenser. This unit replaces the ordinary air-conditioning condenser and is installed in the refrigeration system. The exhaust temperature and condensation temperature of the compressor are significantly reduced, effectively reducing the compression. The compression ratio of the compressor greatly improves the working efficiency of the compressor, reduces the shaft power of the compressor, and has an obvious energy-saving effect.

综上所述,仅为本实用新型的较佳实施例而已,并非用来限定本实用新型实施的范围,凡依本实用新型权利要求范围所述的形状、构造、特征及精神所为的均等变化与修饰,均应包括于本实用新型的权利要求范围内。 In summary, it is only a preferred embodiment of the present utility model, and is not used to limit the scope of the utility model implementation. All the shapes, structures, features and spirits described in the scope of the claims of the utility model are equal. Changes and modifications should be included in the scope of the claims of the present utility model.

Claims (5)

1.一种空气、水、冷媒三相高效换热冷凝器,其特征在于:包括本体外壳,所述本体外壳(1)由上护板(4)、下护板(5)、右侧管板(3)、左侧管板(2)组成,所述本体外壳(1)内部设有第一换热区(16)及第二换热区(17),所述第一换热区(16)及第二换热区(17)均包括相互垂直的传热管(14)和翅片(15),所述传热管(14)之间通过弯管(20)相互连接,本体外壳(1)两侧设有两种介质通道即第一通道(18)和第二通道(19),所述第一通道(18)包括左侧管板(2)、进水集管(6)、进水管(7)、出水集管(8)及出水管(9),所述第二通道包括右侧管板(3)、出液集管(10)、出液管(11)及进液集管(12)、进液管(13)。 1. An air, water, refrigerant three-phase high-efficiency heat exchange condenser, characterized in that it includes a body shell, and the body shell (1) consists of an upper guard plate (4), a lower guard plate (5), and a right tube plate (3), left tube plate (2), the body shell (1) is provided with a first heat exchange area (16) and a second heat exchange area (17), the first heat exchange area ( 16) and the second heat exchange area (17) both include heat transfer tubes (14) and fins (15) perpendicular to each other, the heat transfer tubes (14) are connected to each other through elbows (20), and the shell of the body (1) There are two media channels on both sides, namely the first channel (18) and the second channel (19). The first channel (18) includes the left tube plate (2), water inlet header (6) , water inlet pipe (7), water outlet header (8) and water outlet pipe (9), the second channel includes the right tube plate (3), outlet header (10), outlet pipe (11) and inlet Liquid manifold (12), liquid inlet pipe (13). 2. 根据权利要求1所述的空气、水、冷媒三相高效换热冷凝器,其特征在于:所述右侧管板(3)、左侧管板(2)传热管(14)、翅片(15)采用冲孔机械冲制小孔,采用胀管工艺连成一整体。 2. The air, water and refrigerant three-phase high-efficiency heat exchange condenser according to claim 1, characterized in that: the right tube plate (3), the left tube plate (2) heat transfer tubes (14), The fins (15) adopt a punching machine to punch small holes, and are connected as a whole by a tube expanding process. 3. 根据权利要求1所述的空气、水、冷媒三相高效换热冷凝器,其特征在于:所述上护板(4)、下护板(5)采用螺栓与右侧管板(3)、左侧管板(2)固定连接。 3. The air, water, refrigerant three-phase high-efficiency heat exchange condenser according to claim 1, characterized in that: the upper guard plate (4) and the lower guard plate (5) are bolted to the right tube plate (3 ), the left tube plate (2) is fixedly connected. 4.根据权利要求1所述的空气、水、冷媒三相高效换热冷凝器,其特征在于:所述第一通道(18)采用的介质为水,所述第二通道(19)采用的介质为冷媒。 4. The air, water, refrigerant three-phase high-efficiency heat exchange condenser according to claim 1, characterized in that: the medium used in the first channel (18) is water, and the medium used in the second channel (19) The medium is refrigerant. 5.根据权利要求4所述的空气、水、冷媒三相高效换热冷凝器,其特征在于:所述冷媒包括制冷剂。 5. The air-water-refrigerant three-phase high-efficiency heat exchange condenser according to claim 4, wherein the refrigerant includes refrigerant.
CN201520228926.6U 2015-04-16 2015-04-16 Air, water, refrigerant three-phase high-efficiency heat exchange condenser Expired - Lifetime CN204665763U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104848606A (en) * 2015-04-16 2015-08-19 江苏永昇空调有限公司 Air, water and refrigerant three-phase efficient heat exchange condenser
CN110817800A (en) * 2019-10-28 2020-02-21 中科院大连化学物理研究所张家港产业技术研究院有限公司 Methanol steam reforming and hydrogen separation integrated ultrahigh pressure hydrogen production system and method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104848606A (en) * 2015-04-16 2015-08-19 江苏永昇空调有限公司 Air, water and refrigerant three-phase efficient heat exchange condenser
CN110817800A (en) * 2019-10-28 2020-02-21 中科院大连化学物理研究所张家港产业技术研究院有限公司 Methanol steam reforming and hydrogen separation integrated ultrahigh pressure hydrogen production system and method thereof
CN110817800B (en) * 2019-10-28 2023-08-18 中科院大连化学物理研究所张家港产业技术研究院有限公司 Methanol steam reforming and hydrogen separation integrated ultrahigh pressure hydrogen production system and method thereof

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