CN204530210U - A kind of precision intelligence fabric, ribbon, slide fastener drying and shaping processor - Google Patents

A kind of precision intelligence fabric, ribbon, slide fastener drying and shaping processor Download PDF

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Publication number
CN204530210U
CN204530210U CN201520081052.6U CN201520081052U CN204530210U CN 204530210 U CN204530210 U CN 204530210U CN 201520081052 U CN201520081052 U CN 201520081052U CN 204530210 U CN204530210 U CN 204530210U
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China
Prior art keywords
ribbon
slide fastener
fabric
auxiliary agent
power transmission
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Expired - Fee Related
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CN201520081052.6U
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Chinese (zh)
Inventor
萧振林
陈晓辉
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Guangzhou Panyu Gofront Dyeing & Finishing Machinery Manufacture Ltd
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Guangzhou Panyu Gofront Dyeing & Finishing Machinery Manufacture Ltd
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Priority to CN201520081052.6U priority Critical patent/CN204530210U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product
    • Y02P70/62Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear

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Abstract

The utility model discloses a kind of precision intelligence fabric, ribbon, slide fastener drying and shaping processor.This processor comprises selvage guide unit, blower fan and nozzle, preheating cabinet, cooler bin, electromagnetic induction heating pipe, residual heat collection pipeline, auxiliary agent groove, auxiliary agent content regulon, exhaust collection cleaning system, receives cloth unit, central control system, tension force inductor, front servomotor or variable frequency control motor, rear servomotor or variable frequency control motor and power transmission shaft etc.; The utility model smart structural design, and can the accurate tension force of fabric, ribbon, slide fastener in control treatment process, ensure that fabric, ribbon, slide fastener are to the accurate control of washing shrinkage, washing shrinkage can effectively control in 0 ~ 0.2% scope.The utility model also to fabric, ribbon, slide fastener carries out exact heat, firing rate is fast, security performance is high, have by central control system and accurately control, also use pre-heat recovery system to recycle waste heat, compare conventional heating methods and can economize on electricity more than 30%.

Description

A kind of precision intelligence fabric, ribbon, slide fastener drying and shaping processor
Technical field
The utility model relates to dyeing machinery technical field, is specifically related to design a kind of precision intelligence fabric, ribbon, slide fastener drying and shaping processor.
Background technology
At present, fabric, ribbon, the slide fasteners such as all size slide fastener, ribbon, wrapped belt before dyeing or afterwards, need to carry out drying and shaping process according to quality requirement.In actual production, different material character, preparing method differs, the slide fastener that dyeing recipe differs, ribbon, the fabrics such as wrapped belt, ribbon, setting temperature needed for slide fastener differs, shrinkage factor at different temperatures, aging, variable color rate is different, if in oven dry, fabric in type-approval process, ribbon, the tension of slide fastener, temperature etc. do not obtain conservative control, make the Stress non-homogeneity between ribbon, it is uneven that temperature accuracy not easily causes ribbon to shrink, aging, the quality problems such as variable color, have a strong impact on fabric, ribbon, the quality that slide fastener is produced.
Therefore, in order to the Stress non-homogeneity solving the fabrics such as slide fastener, ribbon, wrapped belt, ribbon, slide fastener occur in drying and shaping, shrink the problems such as uneven, non-uniform temperature, temperature accuracy are inadequate, be necessary to develop a kind of novel intelligent drying and processing machine, to make the tension of ribbon in drying and shaping processing procedure, temperature obtains conservative control thus ensures the quality of ribbon, improves efficiency and the economic benefit for the treatment of process.
Utility model content
In order to solve the problem, propose a kind of precision intelligence fabric, ribbon, slide fastener drying and shaping processor, can to carrying out intelligence, the control of accurate tension force in fabric, ribbon, slide fastener drying and shaping processing procedure, temperature controls to ensure that fabric, ribbon, slide fastener control washing shrinkage, aging, variable color rate on request, washing shrinkage effectively controls in 0 ~ 0.2% scope, drastically increases fabric, ribbon, slide fastener oil removing, preshrunk, sizing, the efficiency of oven dry and quality.The utility model realizes one of at least by following technical solution.
A kind of precision intelligence fabric, ribbon, slide fastener drying and shaping processor, it comprises selvage guide unit, blower fan and nozzle, cooler bin, is provided with the heating cabinet of heating unit, preheating cabinet, auxiliary agent groove, auxiliary agent content regulon, exhaust collection cleaning system, residual heat collection pipeline, receives cloth unit, central control system, tension force inductor, front servomotor or variable frequency control motor, rear servomotor or variable frequency control motor, and power transmission shaft, the structural relation of each parts is: pending fabric, ribbon, slide fastener is wound around by the bracing frame on selvage guide unit and roller and imports to the roll shaft being arranged in auxiliary agent groove, support frame as described above is positioned at processor top, fabric, ribbon, slide fastener has contaminated auxiliary agent in auxiliary agent groove or water, contaminate the fabric after auxiliary agent or water, ribbon, slide fastener is through two roller shafts in auxiliary agent content regulon, under the effect of two roller shaft thrusts, by fabric, ribbon, auxiliary agent unnecessary in slide fastener or water squeeze out and are recovered in auxiliary agent groove, make fabric, ribbon, the moisture content or unified containing auxiliary agent rate of slide fastener, power transmission shaft group is equipped with in heating cabinet and preheating cabinet, power transmission shaft in power transmission shaft group rotates under the drive of front servomotor or variable frequency control motor and rear servomotor or variable frequency control motor, then fabric, ribbon, slide fastener are under the drive of power transmission shaft, enter preheating cabinet, the hot-air utilizing residual heat collection pipeline to reclaim cooling unit in preheating cabinet carries out preheating to fabric, ribbon, slide fastener, fabric after preheating, ribbon, slide fastener pass heating unit under the drive of power transmission shaft, after electromagnetism adds, fabric, ribbon, slide fastener continue to enter cooler bin under the drive of power transmission shaft, enter in blower fan and nozzle system again, cool rapidly under the high speed cold airflow function of blower fan, after this fabric, ribbon, slide fastener complete drying and shaping technique by receiving cloth unit, exhaust collection cleaning system is positioned at preheating cabinet top, in preheating cabinet through utilizing the gas after waste heat to purify.
Further optimally, the air outlet of blower fan and nozzle system is towards in cooler bin, with the fabric of high speed cold air-flow cooling down high-temperature, ribbon, slide fastener, while fabric, ribbon, slide fastener cooling, obtain temperature hand over high hot-air, hot-air enters preheating cabinet by preheating recovery channel, and waste heat is fully used.
Further optimally, described heating unit adopts multiple electromagnetic induction heating pipe, is controlled by the electric current of central control system to electromagnetic induction heating pipe, and then and then to heating temperature is accurately controlled; Each fabric, ribbon, slide fastener are each passed through an electromagnetic induction heating pipe and heat separately; After the heating of electromagnetic heating tube, fabric, ribbon, slide fastener continue to enter cooler bin under the drive of power transmission shaft.
Further optimally, fabric, ribbon, the slide fastener tension force in transmission process is by the perception of tension force inductor and be sent in central control system by tension values, central control system combines the transmission speed of front servomotor or variable frequency control motor and rear servomotor or variable frequency control motor, control the velocity of rotation that benchmark regulates front servomotor or variable frequency control motor and rear servomotor or variable frequency control motor in real time with the fabric of setting, ribbon, slide fastener tensile stress, thus reach the object controlling fabric, ribbon, slide fastener stress in real time.
Further optimally, be provided with one or more deflection plate in cooler bin, fabric, ribbon, slide fastener are walked between deflection plate, make high temperature fabric, ribbon, slide fastener and cold airflow obtain sufficient heat exchange.
Further optimally, be provided with one or more deflection plate in preheating cabinet, fabric, ribbon, slide fastener are walked between deflection plate, make fabric, ribbon, slide fastener and hot-air obtain sufficient heat exchange.
Further optimally, the combination unit that auxiliary agent groove forms with auxiliary agent or water content regulon has one or more, thus can meet the technological requirement of adding multiple auxiliary agent or water simultaneously and meeting containing auxiliary agent or water rate between unified each fabric, ribbon, slide fastener.
Further preferably, heating unit adopts electromagnetic induction heating pipe or steam, heat-conducting oil heating unit.
Relative to prior art, the utility model has the following advantages:
The function that the utility model can realize the fabrics such as slide fastener, ribbon, wrapped belt, ribbon, slide fastener carry out oil removing, preshrunk, sizing, oven dry, and can accurately fabric, ribbon, the tension force of slide fastener, temperature in control treatment process, ensure the accurate control that fabric, ribbon, slide fastener carry out washing shrinkage, aging, variable color rate, washing shrinkage can effectively control in 0 ~ 0.2% scope.The utility model additionally use electromagnetic induction heating pipe to fabric, ribbon, slide fastener carries out exact heat, firing rate is fast, security performance is high, have by central control system and accurately control, also use pre-heat recovery system to recycle preheating, compare conventional heating methods and can economize on electricity more than 30%.The utility model can process 6 ~ 10 (quantity can increase according to actual conditions or reduce) fabrics, ribbon, slide fasteners simultaneously, and operating efficiency is high, Based Intelligent Control, significantly can reduce the input of personnel equipment.
Accompanying drawing explanation
Fig. 1 is the structural representation (axonometric drawing) of precision intelligence fabric of the present utility model, ribbon, slide fastener drying and shaping processor.
Fig. 2 is the structural representation (front view) of precision intelligence fabric of the present utility model, ribbon, slide fastener drying and shaping processor.
Fig. 3 is the structural representation (rearview) of precision intelligence fabric of the present utility model, ribbon, slide fastener drying and shaping processor.
Fig. 4 is a kind of example tomograph of tension force inductor.
Fig. 5 is the position view that tension force inductor installs on treaters.
Fig. 6 is electromagnetic induction heating pipe schematic diagram in example.
Fig. 7 is blower fan and nozzle system schematic diagram in example.
Fig. 8 is that in example, blower fan and nozzle system install position view on treaters.
Fig. 9 is residual heat collection piping schematic.
Figure 10 is auxiliary agent groove and auxiliary agent content regulon structural representation.
1-selvage guide unit; 2-blower fan and nozzle; 3-cooler bin; 4-electromagnetic induction heating pipe; 5-preheating cabinet; 6-auxiliary agent groove; 7-auxiliary agent content regulon; 8-exhaust collection cleaning system; 9-residual heat collection pipeline; 10-receives cloth unit; 11-central control system; 12-tension force inductor; Servomotor or variable frequency control motor before 13-; Servomotor or variable frequency control motor after 14-; 15-power transmission shaft, in figure, the dotted line of not special index represents fabric, ribbon, slide fastener.
Detailed description of the invention
Below in conjunction with specific embodiment, the utility model is described in further detail, but enforcement of the present utility model and protection are not limited thereto, and do not describe part in detail especially if having below, is all that those skilled in the art can refer to existing techniques in realizing.
As shown in FIG. 1 to 3, a kind of precision intelligence fabric, ribbon, slide fastener drying and shaping processor, it comprises selvage guide unit 1, blower fan and nozzle 2 cooler bin 3, electromagnetic induction heating pipe 4, preheating cabinet 5, auxiliary agent groove 6, auxiliary agent content regulon 7, exhaust collection cleaning system 8, residual heat collection pipeline 9, receives cloth unit 10, central control system 11, tension force inductor 12, front servomotor or variable frequency control motor 13, rear servomotor or variable frequency control motor 14, power transmission shaft 15 etc.; Pending fabric, ribbon, slide fastener are wound around by the bracing frame on selvage guide unit 1 and import to the roll shaft being arranged in auxiliary agent groove 6, and contaminated auxiliary agent, the fabric after auxiliary agent, ribbon, slide fastener are contaminated through two roller shafts (driving shaft 101 namely in Figure 10, compression axis 102) in auxiliary agent content regulon 7, under the effect of two roller shaft thrusts, auxiliary agent unnecessary in fabric, ribbon, slide fastener is squeezed out and is recovered in auxiliary agent groove 6; As Fig. 2, the power transmission shaft 15 being arranged in preheating cabinet and heating cabinet rotates respectively under the drive of front servomotor or variable frequency control motor 13 and rear servomotor or variable frequency control motor 14, fabric, ribbon, slide fastener are under the drive of power transmission shaft 15, enter preheating cabinet 5, the hot-air in preheating cabinet 5 carries out preheating to fabric, ribbon, slide fastener; Fabric after preheating, ribbon, slide fastener are through electromagnetic induction heating pipe 4 under the drive of power transmission shaft, and each fabric, ribbon, slide fastener are each passed through an electromagnetic induction heating pipe and heat separately; After the heating of electromagnetic heating tube, fabric, ribbon, slide fastener continue to enter cooler bin 3 under the drive of power transmission shaft, and and then enter in blower fan and nozzle system 2, cool rapidly in high speed cold air-flow, after this fabric, ribbon, slide fastener complete drying and shaping technique by receiving cloth unit 10.Exhaust collection cleaning system 8 is positioned at preheating cabinet top, in preheating cabinet through utilizing the gas after waste heat to purify.
Blower fan and nozzle system 2 are with the fabric of high speed cold air-flow cooling down high-temperature, ribbon, slide fastener, while fabric, ribbon, slide fastener cooling, obtain temperature hand over high hot-air, hot-air enters preheating cabinet 5 by preheating recovery channel 9, as shown in Figure 9, preheating is fully used.
Electromagnetic induction heating pipe 4, by the temperature of Current Control heating tube, accurately controls by central control system 11 pairs of temperature.
Fabric, ribbon, the slide fastener tension force in transmission process is sent in central control system 11 by tension force inductor 12 perception and by tension values, in conjunction with the transmission speed of front servomotor or variable frequency control motor 13 and rear servomotor or variable frequency control motor 14, control the velocity of rotation that benchmark regulates front servomotor or variable frequency control motor 13 and rear servomotor or variable frequency control motor 14 in real time with the fabric of setting, ribbon, slide fastener tensile stress, thus reach the object controlling fabric, ribbon, slide fastener stress in real time.
Be provided with one or more deflection plate in cooler bin 3, fabric, ribbon, slide fastener are walked between deflection plate, make high temperature fabric, ribbon, slide fastener and cold airflow obtain sufficient heat exchange.
Be provided with one or more deflection plate in preheating cabinet 5, fabric, ribbon, slide fastener are walked between deflection plate, make fabric, ribbon, slide fastener and hot-air obtain sufficient heat exchange.
The combination that auxiliary agent groove 6 and auxiliary agent content regulon 7 form, can arrange one or more, thus can meet the technological requirement of simultaneously adding multiple auxiliary agent.As shown in Figure 10, comprise driving shaft 101, compression axis 102, fulcrum shaft 103, driving wheel 104, the arm of force 105, cylinder 106, first ribbon roll shaft 107, second ribbon roll shaft 108, auxiliary agent groove 109, float system 1010, liquid flowing valve etc., float system 1010, for monitoring auxiliary agent tank liquor position, triggers liquid flowing valve and opens or close when liquid level is not in set amount scope.Driving shaft is driven by driving wheel and rotates, and assists fabric, ribbon, slide fastener to move with fabric, ribbon, frictional force between slide fastener and driving shaft; Compression axis two ends are arranged on one end of the arm of force by bearing, and the arm of force is movably arranged on fulcrum shaft and also can rotates around fulcrum shaft, and the other end of the arm of force is arranged on cylinder; The pressure of cylinder is delivered on compression axis by the arm of force, and thrust compresses fabric, ribbon, slide fastener whereby; Auxiliary agent groove for the solution depositing fabric, ribbon, slide fastener soak, the solution deep in auxiliary agent groove by float Systematical control, when liquid level is lower than set depth, float system trigger liquid flowing valve make-up solution; Liquid flowing valve is positioned at auxiliary agent trench bottom.
As a typical case study on implementation, a kind of precision intelligence fabric, ribbon, slide fastener drying and shaping processor, can process 6 fabrics, ribbon or slide fasteners simultaneously; Cooler bin in processor is provided with a deflection plate and a power transmission shaft; Electromagnetic induction heating pipe or steam, heat-conducting oil heating unit are provided with 60 groups, and every bar ribbon carries out laser heating through 10 groups of heating tubes successively; Be provided with 4 groups of deflection plates and 5 groups of power transmission shafts in preheating cabinet, can guarantee that hot-air and fabric, ribbon, slide fastener obtain sufficient heat exchange; Be provided with two groups of auxiliary agent grooves and auxiliary agent content regulon.This example can realize drying 100 ~ 160kg/h at a high speed, at a high speed sizing 300 ~ 500kg/h, and efficiency substantially exceeds traditional fabric, ribbon, slide fastener dryer; Economize on electricity is about 35%; Washing shrinkage can effectively control 0 ~ 0.2%, meets the production requirement of fabric, ribbon, slide fastener.
The announcement of book and instruction according to the above description, the utility model those skilled in the art can also change above-mentioned embodiment and revise.Therefore, the utility model is not limited to detailed description of the invention disclosed and described above, also should fall in the protection domain of claim of the present utility model modifications and changes more of the present utility model.

Claims (7)

1. a precision intelligence fabric, ribbon, slide fastener drying and shaping processor, it is characterized in that comprising selvage guide unit (1), blower fan and nozzle (2), cooler bin (3), be provided with the heating cabinet of heating unit, preheating cabinet (5), auxiliary agent groove (6), auxiliary agent content regulon (7), exhaust collection cleaning system (8), residual heat collection pipeline (9), receive cloth unit (10), central control system (11), tension force inductor (12), front servomotor or variable frequency control motor (13), rear servomotor or variable frequency control motor (14), with power transmission shaft (15), the structural relation of each parts is: pending fabric, ribbon, slide fastener is wound around by the bracing frame on selvage guide unit (1) and roller and imports to the roll shaft being arranged in auxiliary agent groove (6), support frame as described above is positioned at processor top, fabric, ribbon, slide fastener has contaminated auxiliary agent in auxiliary agent groove (6) or water, contaminate the fabric after auxiliary agent or water, ribbon, slide fastener is through two roller shafts in auxiliary agent content regulon (7), under the effect of two roller shaft thrusts, by fabric, ribbon, auxiliary agent unnecessary in slide fastener or water squeeze out and are recovered in auxiliary agent groove (6), make fabric, ribbon, the moisture content or unified containing auxiliary agent rate of slide fastener, power transmission shaft group is equipped with in heating cabinet and preheating cabinet, power transmission shaft (15) in power transmission shaft group rotates under the drive of front servomotor or variable frequency control motor (13) and rear servomotor or variable frequency control motor (14), then fabric, ribbon, slide fastener are under the drive of power transmission shaft (15), enter preheating cabinet (5), the hot-air utilizing residual heat collection pipeline (9) to reclaim cooling unit (3) in preheating cabinet (5) carries out preheating to fabric, ribbon, slide fastener, fabric after preheating, ribbon, slide fastener pass heating unit under the drive of power transmission shaft, after electromagnetism adds, fabric, ribbon, slide fastener continue under the drive of power transmission shaft, enter cooler bin (3), enter in blower fan and nozzle system (2) again, cool rapidly under the high speed cold airflow function of blower fan, after this fabric, ribbon, slide fastener complete drying and shaping technique by receiving cloth unit (10), exhaust collection cleaning system (8) is positioned at preheating cabinet (5) top, in preheating cabinet (5) through utilizing the gas after waste heat to purify.
2. a kind of precision intelligence fabric according to claim 1, ribbon, slide fastener drying and shaping processor, it is characterized in that the air outlet of blower fan and nozzle system (2) is towards in cooler bin (3), with the fabric of high speed cold air-flow cooling down high-temperature, ribbon, slide fastener, while fabric, ribbon, slide fastener cooling, obtain temperature hand over high hot-air, hot-air enters preheating cabinet (5) by preheating recovery channel (9).
3. a kind of precision intelligence fabric according to claim 1, ribbon, slide fastener drying and shaping processor, it is characterized in that described heating unit adopts multiple electromagnetic induction heating pipe (4), controlled by the electric current of central control system (11) to electromagnetic induction heating pipe (4), and then and then to heating temperature is accurately controlled; Each fabric, ribbon, slide fastener are each passed through an electromagnetic induction heating pipe and heat separately; After the heating of electromagnetic heating tube, fabric, ribbon, slide fastener continue under the drive of power transmission shaft, enter cooler bin (3).
4. a kind of precision intelligence fabric according to claim 1, ribbon, slide fastener drying and shaping processor, it is characterized in that being provided with one or more deflection plate in cooler bin (3), fabric, ribbon, slide fastener are walked between deflection plate, make high temperature fabric, ribbon, slide fastener and cold airflow obtain sufficient heat exchange.
5. a kind of precision intelligence fabric according to claim 1, ribbon, slide fastener drying and shaping processor, it is characterized in that being provided with one or more deflection plate in preheating cabinet (5), fabric, ribbon, slide fastener are walked between deflection plate, make fabric, ribbon, slide fastener and hot-air obtain sufficient heat exchange.
6. a kind of precision intelligence fabric according to claim 1, ribbon, slide fastener drying and shaping processor, is characterized in that the combination unit that auxiliary agent groove (6) and auxiliary agent or water content regulon (7) form has one or more.
7. a kind of precision intelligence fabric according to claim 1, ribbon, slide fastener drying and shaping processor, is characterized in that heating unit (4) adopts electromagnetic induction heating pipe or steam, heat-conducting oil heating unit.
CN201520081052.6U 2015-02-04 2015-02-04 A kind of precision intelligence fabric, ribbon, slide fastener drying and shaping processor Expired - Fee Related CN204530210U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104562536A (en) * 2015-02-04 2015-04-29 广州番禺高勋染整设备制造有限公司 Precise intelligent fabric, braid and zipper drying and molding treating device
CN105568505A (en) * 2016-03-10 2016-05-11 浙江玛雅布业有限公司 Production method of wear-resistant sofa fabric
CN109944004A (en) * 2019-02-23 2019-06-28 北京君杰一鸣企业服装发展有限公司 Cloth decatize modular system

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104562536A (en) * 2015-02-04 2015-04-29 广州番禺高勋染整设备制造有限公司 Precise intelligent fabric, braid and zipper drying and molding treating device
CN105568505A (en) * 2016-03-10 2016-05-11 浙江玛雅布业有限公司 Production method of wear-resistant sofa fabric
CN105568505B (en) * 2016-03-10 2017-05-31 浙江玛雅布业有限公司 The production method of wear-resisting sofa fabric
CN109944004A (en) * 2019-02-23 2019-06-28 北京君杰一鸣企业服装发展有限公司 Cloth decatize modular system
CN109944004B (en) * 2019-02-23 2021-10-15 北京君杰一鸣企业服装发展有限公司 Cloth steaming shaping equipment

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