CN107201621A - 3D is embossed non-woven fabrics high speed molding equipment and its moulding process - Google Patents

3D is embossed non-woven fabrics high speed molding equipment and its moulding process Download PDF

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Publication number
CN107201621A
CN107201621A CN201710610373.4A CN201710610373A CN107201621A CN 107201621 A CN107201621 A CN 107201621A CN 201710610373 A CN201710610373 A CN 201710610373A CN 107201621 A CN107201621 A CN 107201621A
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roller
preheating
woven fabrics
cooling
shaping
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CN201710610373.4A
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CN107201621B (en
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饶玉黔
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Jiangsu Kelilong Nonwoven Fabric Technology Co ltd
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Kunshan Kelilong Nonwovens Co Ltd
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C23/00Making patterns or designs on fabrics
    • D06C23/04Making patterns or designs on fabrics by shrinking, embossing, moiréing, or crêping

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Shaping Of Tube Ends By Bending Or Straightening (AREA)

Abstract

The invention discloses a kind of 3D embossing non-woven fabrics high speed molding equipments and its moulding process, the equipment is preheated twice using major diameter preheating roller tube and minor diameter preheating roller tube group to non-woven fabrics, make cloth temperature before embossing more uniform, than do not preheat or only single preheating after compacting by rolling non-woven fabrics it is more soft;Using a pair of 3D shaping knurling rolls embossing by water circulation cooling while water cooling, relatively low roller temperature can make the 3D decorative pattern fast shapings that non-woven fabrics compression is produced, thereafter decorative pattern is made to shape completely with the cooling and shaping roller of water circulation cooling body using a pair, the equipment makes online production speed reach 150 200m/min, improve production capacity, gained non-woven fabrics softness and good hand touch, it is stereotyped and on non-woven fabrics performance without influence, equipment uses water circulation more environmentally-friendly pollution-free and energy-conservation, in addition the bearing on former need not bear high-temperature heating, roller will not also deform, so that the service life of complete machine is greatly prolonged, durability improves a lot.

Description

3D is embossed non-woven fabrics high speed molding equipment and its moulding process
Technical field
The present invention relates to a kind of nonwoven molding with cloth equipment and its moulding process, more particularly to a kind of 3D embossing non-woven fabrics are high Fast former and the moulding process that 3D embossing non-woven fabrics is produced using the high speed molding equipment, belong to nonwoven production processing skill Art field.
Background technology
The online or offline embossing machine of high speed spun lacing line, spunbond line, hot blast line used in current nonwoven production is flat It is minute surface smooth roll or elastic caoutchouc roller to have one in face embossing machine, i.e., used a pair of hot rolling steel riders, and another is that electric carving is spent Type roller, this two rollers allow roller temperature to be warming up to the fusing point of material by the way of independent electrical heating or heat-conducting oil heating, on State in roller if using rubber roll, then only flower pattern roller is heating roller.Online embossing, which also has, at present uses 3D embossing machines , i.e., it is embossed using a pair of electric carving steel riders, the electric carving steel rider is by heat-conducting oil heating, using the electric carving steel rider of heating to nothing Spin cloth and carry out heat-shaping, this patterned fashion energy consumption is very big, and can all produce one to equipment and non-woven fabrics using conduction oil Fixed pollution, when most critical, the feel for the 3D embossing non-woven fabrics that such a equipment and mode are produced is stone and to nonwoven The performance of cloth has a certain impact, although also has technical staff to improve and proposes to support the use online using electric carving steel rider and wool roller Embossing, although this kind of mode sizing is very good, the spoilage of wool roller is too high.In addition above-mentioned traditional 3D non-woven fabrics embossing machines It is slower due to shaping, therefore its online production speed can only achieve 30-50m/min, production efficiency is relatively low.
The content of the invention
In order to solve the above technical problems, the invention provides a kind of 3D embossing non-woven fabrics high speed molding equipments and its shaping work Skill, the moulding process, which can be realized, quickly to be carried out 3D embossing and shapes on non-woven fabrics, and throughput rate is greatly improved, gained non-woven fabrics Softness, good hand touch, it is stereotyped, non-woven fabrics performance is not influenceed, and former using water circulation heat it is more environmentally-friendly, pollution Small, more energy efficient, its bearing need not bear high-temperature heating, and roller will not be deformed so that the service life of complete machine is greatly prolonged, resistance to Expenditure improves a lot.
The technical scheme is that:
A kind of 3D is embossed non-woven fabrics high speed molding equipment, including preheating device, 3D embossing devices and the cooling set gradually Device, the preheating device includes major diameter preheating roller tube and the minor diameter preheating roller tube group set gradually, major diameter preheating The heating arrangements of roller preheating temperature can be controlled by being respectively equipped with roller and minor diameter preheating roller tube group;The embossing device bag Include to be provided with the 3D shaping knurling rolls of about a pair synchronous axial systems, this pair of 3D shaping knurling rolls and can control roller chilling temperature Water circulation cooling body;The cooling device includes being equipped with and can controlling on a pair of cooling and shaping rollers, this pair of cooling and shaping roller The water circulation cooling body of roller chilling temperature;Non-woven fabrics sequentially passes through major diameter preheating roller tube, minor diameter preheating roller tube group, 3D It is molded knurling rolls and cooling and shaping roller.
Its further technical scheme is:
The major diameter preheating roller tube includes a diameter of 600-1500mm preheating roller tube, the major diameter preheating roller tube Roller temperature be 50-180 DEG C.
The minor diameter preheating roller tube group includes a pair of separate transmissions and a diameter of 200-500mm preheating roller tube, and this is small The roller temperature of diameter preheating roller tube group is 50-180 DEG C.
The heating arrangement is one kind in water circulation heating arrangements and infrared ray hot wind heating mechanism.
Roller temperature after the 3D shaping knurling rolls are cooled down through water circulation cooling body is 1-20 DEG C.
The 3D shapings knurling rolls are a steel engraving burr roller and a matching steel engraving dimpled grain roller, or are a steel engraving burr Roller and a wool roller, or be a steel engraving burr roller and a rubber rollers.
The roller that is cooled and shaped includes a pair of separate transmissions and a diameter of 200-500mm chill roll, and the cooling and shaping Roller temperature after roller is cooled down through water circulation cooling body is 1-20 DEG C.
The both sides of the major diameter preheating roller tube are respectively equipped with the first guide roller and the second guide roller, and this first and second is led At the bottom that the major diameter preheating roller tube is provided close to roller.
The moulding process that 3D is embossed non-woven fabrics, the shaping are produced using above-mentioned former the invention also discloses a kind of Technique comprises the steps:
(1) the major diameter preheating roller tube of non-woven fabrics first in preheated device just preheat, the major diameter preheating roller tube Temperature is 50-180 DEG C;Then the minor diameter preheating roller tube group of the non-woven fabrics after just preheating again in preheated device carries out secondary The temperature of a pair of preheating roller tubes is 50-180 DEG C in preheating, the minor diameter preheating roller tube group;The major diameter preheating roller tube and The preheating method of roller is that water circulation heated type is preheated and infrared ray hot-air heating type is hankered in advance in minor diameter preheating roller tube group It is a kind of;
(2) reach that the non-woven fabrics of preheating temperature is cooled down into a pair in embossing device provided with water circulation after secondary preheating It is embossed on the 3D shaping knurling rolls of mechanism, water cooling temperature is 1-20 DEG C in the roller of this pair of 3D shaping knurling rolls;
(3) non-woven fabrics after embossing shaping enters a pair of cooling and shapings provided with water circulation cooling body of cooling device It is 1-20 DEG C that roller, which carries out water cooling temperature in cooling and shaping, the roller of two chill rolls of the cooling and shaping roller,;
(4) wind.
The method have the benefit that:The 3D is embossed non-woven fabrics high speed molding equipment before formal embossing using big Diameter preheating roller tube and minor diameter preheating roller tube group are preheated twice to non-woven fabrics, make the non-woven fabrics cloth temperature before formal embossing more Plus it is uniform, than in conventional art not after preheating or the non-woven fabrics preheated merely through single enter knurling rolls compacting by rolling Non-woven fabrics is more soft;Water cooling while being embossed using a pair of 3D shaping knurling rolls by water circulation cooling, is broken All the time by the way of a pair of rollers through heat-conducting oil heating carry out nonwoven cotton ginning and embossing, relatively low roller temperature is enabled to Non-woven fabrics is pressurized the 3D decorative pattern fast shapings produced, and does not influence the performance of non-woven fabrics, in addition the equipment also water cooling 3D into Be provided with a pair after type knurling rolls makes 3D decorative patterns shape completely using the cooling and shaping roller of water circulation cooling body, uses this Equipment and technique carry out the production that 3D is embossed non-woven fabrics, can make the 3D decorative pattern fast shapings on non-woven fabrics, so that the shaping The online production speed of equipment is greatly improved, and can reach 150-200m/min, greatly improves production capacity, and the nothing produced Cloth softness and good hand touch are spun, sizing is good and non-woven fabrics performance is not influenceed, and equipment is led using water circulation heating than using Deep fat heats that more environmentally-friendly, equipment is not contaminated, more energy efficient, and the bearing on the former need not bear high temperature and add in addition Heat, roller will not also be deformed so that the service life of complete machine is greatly prolonged, and durability improves a lot.
Brief description of the drawings
Fig. 1 is the structural representation of former of the present invention;
Wherein:
1- major diameter preheating roller tubes;2- minor diameter preheating roller tube groups;
3-3D is molded knurling rolls;4- cooling and shaping rollers;
The guide rollers of 5- first;The guide rollers of 6- second;
7- non-woven fabrics.
Embodiment
In order to better understand the technological means of the present invention, and it can be practiced according to the content of specification, below In conjunction with the accompanying drawings and embodiments, the embodiment to the present invention is described in further detail, and following examples are used to illustrate this Invention, but it is not limited to the scope of the present invention.
Non-woven fabrics high speed molding equipment is embossed the invention discloses a kind of 3D, the former includes the preheating set gradually Device, 3D embossing devices and cooling device.
The preheating device includes major diameter preheating roller tube 1 and the minor diameter preheating roller tube group 2 set gradually.It is wherein big straight Footpath preheating roller tube 1 includes a diameter of 600-1500mm preheating roller tube, and minor diameter preheating roller tube group 2 includes a pair of independent biographies Dynamic and diameter is 200-500mm preheating roller tube.It is respectively equipped with the major diameter preheating roller tube and minor diameter preheating roller tube group The heating arrangements of roller preheating temperature can be controlled, the heating arrangement is water circulation heating arrangements and infrared ray hot wind heating mechanism In one kind, corresponding is that prioritizing selection water circulation adds using water circulation heating preheating and infrared ray Hot-blast Heating preheating method Heat engine structure.When using water circulation heating arrangements, it is possible to use water circulation heating temperature controlling machine controls the preheating temperature of roller, wherein The roller temperature (i.e. its preheating temperature) of major diameter preheating roller tube is adjustable in the range of 50-180 DEG C, two in minor diameter preheating roller tube group The roller temperature (i.e. its preheating temperature) of preheating roller tube is adjustable in the range of 50-180 DEG C, and specific preheating temperature can be according to client couple The requirement of non-woven fabrics is specifically adjusted.In the preheating device, it is respectively equipped with first in the both sides of major diameter preheating roller tube 1 and leads To the guide roller 6 of roller 5 and second, and first and second guide roller is provided close at the bottom of the major diameter preheating roller tube, so can be with Make fully being contacted with the surface of major diameter preheating roller tube for the non-woven fabrics maximum area preheated at the beginning of progress, fill non-woven fabrics preheating Point;Secondly the preheating device not only used major diameter preheating roller tube, also uses a pair of minor diameter preheating roller tube groups and carries out two Secondary preheating, can make the Bu Wen into the non-woven fabrics of embossing procedure more uniform by secondary preheating.
The embossing device includes the 3D shaping knurling rolls 3 of about a pair synchronous axial systems, the two of this pair of 3D shaping knurling rolls Root roller can have multiple combinations mode, such as can be a steel engraving burr roller and the matching steel engraving dimpled grain of a lines Roller, or steel engraving burr roller and the wool roller of a pattern-free that one is carved with embossing burr, can also be carved with for one It is embossed the steel engraving burr roller and a smooth rubber rollers, specific requirement that specifically can be according to non-woven fabrics and actual condition of burr Selected, this specific embodiment uses the situation that two are electric carving steel rider.It is provided with and can controls in 3D shaping knurling rolls The water circulation cooling body of roller chilling temperature, 1- is adjusted to using the water circulation cooling body by the 3D roller temperatures for being molded knurling rolls 20 DEG C, in this specific embodiment when two rollers that the 3D is molded knurling rolls are electric carving steel rider, it is respectively provided with two rollers Water circulation cooling body, the roller temperature for making two rollers is 1-20 DEG C.When the non-woven fabrics for reaching preheating temperature enters the water It is low while the pressure forming decorative pattern that non-woven fabrics is applied by roller when roller temperature after cold is 5-30 DEG C of electric carving steel roller The roller of temperature can make the decorative pattern fast shaping.
The cooling device includes a pair of cooling and shaping rollers 4, and the cooling and shaping roller 4 includes a pair of separate transmissions and a diameter of 200-500mm chill roll.The water of roller chilling temperature can be controlled by being equipped with two chill rolls of this pair of cooling and shaping roller Cooling body, when using water circulation cooling body, it is possible to use water circulation cooling temperature controlling machine controls the cooling temperature of roller Degree, the roller temperature (i.e. its chilling temperature) for making chill roll is adjustable in the range of 1-20 DEG C, and specific chilling temperature can be according to client couple The requirement of non-woven fabrics is specifically adjusted within the range.
Trend in the former always according to non-woven fabrics is provided with some guide rollers, the particular locations of these guide rollers according to Increase is actually needed, this is that those skilled in the art can just be known without creative work, therefore is repeated no more herein. Non-woven fabrics sequentially passes through above-mentioned major diameter preheating roller tube, minor diameter preheating roller tube group, 3D shaping knurling rolls and cooling and shaping roller, especially It is Bu Wen can be made more uniform by preheating twice, embossing water cooling, secondary carry out water cooling sizing simultaneously, is conducted using water Heat transfer passes cold faster characteristic, and non-woven fabrics can be made quickly to shape completely, the online production speed of the equipment is reached 150-200m/min, and the non-woven fabrics feel of gained is very good.
The moulding process that 3D is embossed non-woven fabrics, the shaping are produced using above-mentioned former the invention also discloses a kind of Technique comprises the steps:
(1) the diameter 600-1500mm of the non-woven fabrics of pending 3D embossing first in preheated device major diameter preheating roller tube Just preheat, just using first and second guide roller close to major diameter preheating roller tube two bottom sides during preheating, by the big of non-woven fabrics Part all contacted with the surface of preheating roller tube, make non-woven fabrics cloth temperature unanimously, the heating of the major diameter preheating roller tube is followed using water One kind in ring heating arrangements and infrared ray hot wind heating mechanism, prioritizing selection water circulation heating arrangements are added to preheating roller tube Heat, the temperature of heating is adjustable in the range of 50-180 DEG C;Then the diameter of the non-woven fabrics after just preheating again in preheated device 200-500mm minor diameter preheating roller tubes group carries out secondary preheating, for example above-mentioned major diameter of mode of heating of the minor diameter preheating roller tube The mode of heating of preheating roller tube, is also preferred water circulation heating arrangements, a pair of preheating roller tubes in the minor diameter preheating roller tube group Temperature is 50-180 DEG C;By preheating twice in the step, the small of function is preheated especially with the band of a pair of separate transmissions The secondary preheating of diameter preheating roller tube, can make the Bu Wen of non-woven fabrics more uniform;
(2) reach that the non-woven fabrics of preheating temperature enters on a pair of 3D shaping knurling rolls in embossing device after secondary preheating It is embossed, the water circulation cooling body set on knurling rolls is molded using the 3D 3D roller temperatures for being molded knurling rolls are adjusted to 1- 20 DEG C, non-woven fabrics by two knurling rolls while being pressurizeed, and relatively low roller temperature enables to be pressurized on non-woven fabrics the 3D of generation Decorative pattern fast shaping;
(3) non-woven fabrics after embossing shaping enters the cold of the diameter 200-500mm of a pair of separate transmissions of cooling device But setting roll carries out cooling and shaping, is adjusted roller temperature using the water circulation cooling body on two chill rolls of the cooling and shaping roller For 1-20 DEG C so that the 3D decorative patterns produced in embossing process are shaped completely;
(4) wind.
3D embossing non-woven fabrics obtained by being prepared using above-mentioned former and production technology, has been broken and has used one all the time The technology of nonwoven cotton ginning and embossing is carried out to the roller through heat-conducting oil heating.Technology described herein enters in non-woven fabrics to be embossed Being preheated twice before roller makes the Bu Wen of non-woven fabrics more uniform, the 3D then cooled down again through a pair by water circulation cooling body While being molded knurling rolls embossing molding after water cooling, secondary water cooling is carried out using the cooling and shaping roller with water circulation cooling body But shape, pass cold faster characteristic using heat transfer water, non-woven fabrics can be made quickly to shape completely, make the online production of the equipment Speed can reach 150-200m/min, far above traditional embossing machine 30-50m/min online production speed, and the nothing of gained Spinning cloth feel is very good, and the non-woven fabrics than being preheated not by preheating in conventional art or merely through single enters knurling rolls roll compacting Non-woven fabrics after shaping is more soft, the performance of non-woven fabrics is not influenceed, and use conduction oil using water circulation heating and cooling ratio Heat and cool down that more environmentally-friendly, equipment is not contaminated, more energy efficient, the bearing on former used in this application need not in addition High-temperature heating is born, roller will not also be deformed so that the service life of complete machine is greatly prolonged, durability improves a lot.
Described above is only the preferred embodiment of the present invention, is not intended to limit the invention, it is noted that for this skill For the those of ordinary skill in art field, without departing from the technical principles of the invention, can also make it is some improvement and Modification, these improvement and modification also should be regarded as protection scope of the present invention.

Claims (9)

1. a kind of 3D is embossed non-woven fabrics high speed molding equipment, including preheating device, 3D embossing devices and the cooling dress set gradually Put, it is characterised in that:The preheating device includes major diameter preheating roller tube (1) and the minor diameter preheating roller tube group set gradually (2) heater of roller preheating temperature can be controlled by, being respectively equipped with the major diameter preheating roller tube and minor diameter preheating roller tube group Structure;The embossing device includes being provided with energy in the 3D shaping knurling rolls (3) of about a pair synchronous axial systems, this pair of 3D shaping knurling rolls Enough control the water circulation cooling body of roller chilling temperature;The cooling device includes a pair of cooling and shaping rollers (4), this pair cooling The water circulation cooling body of roller chilling temperature can be controlled by being equipped with setting roll;Non-woven fabrics sequentially passes through the pre- hot-rolling of major diameter Cylinder, minor diameter preheating roller tube group, 3D shaping knurling rolls and cooling and shaping roller.
2. 3D according to claim 1 is embossed non-woven fabrics high speed molding equipment, it is characterised in that:The pre- hot-rolling of major diameter Cylinder (1) includes a diameter of 600-1500mm preheating roller tube, and the roller temperature of the major diameter preheating roller tube is 50-180 DEG C.
3. 3D according to claim 1 is embossed non-woven fabrics high speed molding equipment, it is characterised in that:The pre- hot-rolling of minor diameter Cylinder group (2) includes a pair of separate transmissions and a diameter of 200-500mm preheating roller tube, and the roller temperature of the minor diameter preheating roller tube group is equal For 50-180 DEG C.
4. 3D according to claim 1 is embossed non-woven fabrics high speed molding equipment, it is characterised in that:The heating arrangement is water One kind in circulating-heating mechanism and infrared ray hot wind heating mechanism.
5. 3D according to claim 1 is embossed non-woven fabrics high speed molding equipment, it is characterised in that:The 3D is molded knurling rolls (3) roller temperature after being cooled down through water circulation cooling body is 1-20 DEG C.
6. 3D according to claim 5 is embossed non-woven fabrics high speed molding equipment, it is characterised in that:The 3D is molded knurling rolls (3) it is a steel engraving burr roller and a matching steel engraving dimpled grain roller, or is a steel engraving burr roller and a wool roller, or is a steel Carve burr roller and a rubber rollers.
7. 3D according to claim 1 is embossed non-woven fabrics high speed molding equipment, it is characterised in that:The cooling and shaping roller (4) a pair of separate transmissions and a diameter of 200-500mm chill roll are included, and the cooling and shaping roller is cold through water circulation cooling body But the roller temperature after is 1-20 DEG C.
8. 3D according to claim 1 is embossed non-woven fabrics high speed molding equipment, it is characterised in that:The pre- hot-rolling of major diameter The both sides of cylinder (1) are respectively equipped with the first guide roller (5) and the second guide roller (6), and to be provided close to this big for first and second guide roller At the bottom of diameter preheating roller tube.
9. a kind of usage right requires former described in 1 to 8 to produce the moulding process that 3D is embossed non-woven fabrics, its feature exists In:Comprise the steps:
(1) the major diameter preheating roller tube of non-woven fabrics first in preheated device just preheat, the temperature of the major diameter preheating roller tube For 50-180 DEG C;Then the minor diameter preheating roller tube group of the non-woven fabrics after just preheating again in preheated device carries out secondary pre- The temperature of a pair of preheating roller tubes is 50-180 DEG C in heat, the minor diameter preheating roller tube group;The major diameter preheating roller tube and small The preheating method of roller is that water circulation heated type preheats one hankered in advance with infrared ray hot-air heating type in diameter preheating roller tube group Kind;
(2) reach that the non-woven fabrics of preheating temperature is provided with water circulation cooling body into a pair in embossing device after secondary preheating 3D shaping knurling rolls on be embossed, water cooling temperature is 1-20 DEG C in the roller of this couple of 3D shaping knurling rolls;
(3) a pair of cooling and shaping rollers provided with water circulation cooling body of the non-woven fabrics after embossing shaping into cooling device enter Water cooling temperature is 1-20 DEG C in row cooling and shaping, the roller of two chill rolls of the cooling and shaping roller;
(4) wind.
CN201710610373.4A 2017-07-25 2017-07-25 3D embossed non-woven fabric high-speed forming equipment and forming process thereof Active CN107201621B (en)

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CN201710610373.4A CN107201621B (en) 2017-07-25 2017-07-25 3D embossed non-woven fabric high-speed forming equipment and forming process thereof

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Application Number Priority Date Filing Date Title
CN201710610373.4A CN107201621B (en) 2017-07-25 2017-07-25 3D embossed non-woven fabric high-speed forming equipment and forming process thereof

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CN107201621B CN107201621B (en) 2024-01-09

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CN109955577A (en) * 2017-12-26 2019-07-02 上海劲嘉建材科技有限公司 The preparation method of PVC plastic decorative panel
CN115029887A (en) * 2022-06-23 2022-09-09 青岛上雅家居用品股份有限公司 Durable embossed single jersey fabric

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CN105420984A (en) * 2016-01-12 2016-03-23 佛山市格菲林卫材科技有限公司 Production device and process for 3D flexible knurling nonwoven fabric
CN205775563U (en) * 2016-06-24 2016-12-07 安徽安利材料科技股份有限公司 A kind of viscous water system and cold pressing device integrated apparatus
CN207017021U (en) * 2017-07-25 2018-02-16 昆山科立隆非织造布有限公司 3D is embossed non-woven fabrics high speed molding equipment

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CN202047265U (en) * 2011-04-26 2011-11-23 南通亿华塑胶有限公司 Front preheating embossing device
CN202805878U (en) * 2012-10-19 2013-03-20 天津鸿威塑胶制品有限公司 Novel composite knurling all-in-one machine
CN105420984A (en) * 2016-01-12 2016-03-23 佛山市格菲林卫材科技有限公司 Production device and process for 3D flexible knurling nonwoven fabric
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Publication number Priority date Publication date Assignee Title
CN109955577A (en) * 2017-12-26 2019-07-02 上海劲嘉建材科技有限公司 The preparation method of PVC plastic decorative panel
CN115029887A (en) * 2022-06-23 2022-09-09 青岛上雅家居用品股份有限公司 Durable embossed single jersey fabric
CN115029887B (en) * 2022-06-23 2024-03-15 青岛上雅家居用品股份有限公司 Durable embossed sweat fabric

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