CN103963416B - A kind of set composite - Google Patents
A kind of set composite Download PDFInfo
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- CN103963416B CN103963416B CN201310041851.6A CN201310041851A CN103963416B CN 103963416 B CN103963416 B CN 103963416B CN 201310041851 A CN201310041851 A CN 201310041851A CN 103963416 B CN103963416 B CN 103963416B
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Abstract
The invention provides a kind of set composite, it comprises: the first unreeling structure, unreels the first composite; Second unreeling structure, unreels the second composite; 3rd unreeling structure, by described material unwinding to be composite between described first composite and the second composite; First Compound rubber roller and the second Compound rubber roller; At least one heater, heats the surface of the first Compound rubber roller and the second Compound rubber roller; At least one chill roll, lowers the temperature to the surface of at least one in the first contacted Compound rubber roller and the second Compound rubber roller; Set composite also comprises: control device, be connected with described chill roll, when the first Compound rubber roller or the second Compound rubber roller temperature are higher than first threshold, at least one contacts controlled cooling model roller with the first Compound rubber roller and the second Compound rubber roller, when the first Compound rubber roller or the second Compound rubber roller temperature are lower than Second Threshold, controlled cooling model roller separates with the first contacted Compound rubber roller or the second Compound rubber roller.
Description
Technical field
The present invention relates to Material cladding field, particularly, relate to a kind of set composite of composite.
Background technology
Conventional engineered composite material generally forms by two-layer and two-layer above material is multiple/laminating, and usual structure is that two-layer or laminated plastics or metal material various combination is composited.
In engineered composite material compound processing course, the main composite roll that uses carries out repoussage compound to material.In prior art, composite roll does not possess to use own temperature controlling functions, only rely on and treated that film-covered metal plate (as iron plate) contacts the heat conducted and obtains uniform temperature with preceding processes by what heat, when composite roll roll surface temperature is lower than setting target temperature, iron plate and the laminating effect of film can be affected, thus defective work can be caused, and then cause significant wastage such as producing material, artificial and time.Existing composite roll also has a shortcoming, when composite roll roll surface temperature is too high, also iron plate and the laminating effect of film can be affected, therefore generally also can be provided with chill roll to cool to the carrying out of composite roll roll surface when combination process temperature is too high, but equally because composite roll self can not generate heat, chill roll around it controls bad when causing cooling excessive, composite roll roll surface temperature can not get supplementing timely and effectively, roll surface temperature still can be caused lower than production requirement temperature, the instability of product can be caused equally, reduce product percent of pass.
Fig. 1 shows the structural representation of the set composite according to prior art.Particularly, as shown in Figure 1, described set composite comprises the first unreeling structure 11, second unreeling structure 12 and the 3rd unreeling structure 13.First unreeling structure 11 is for unreeling the first composite 51, second unreeling structure 12 for unreeling the second composite 52.Wherein, described first unreeling structure 11 is corresponding with the second unreeling structure 12 to be arranged, and the 3rd unreeling structure 13 is for unreeling material 4 to be composite.Wherein, described material to be composite 4 is between the first composite 51 and the second composite 52.Preferably, material 4 to be composite is metal material or rubber-plastic material.
Further, described set composite also comprises the first Compound rubber roller 31 and the second Compound rubber roller 32.First composite 51, second composite 52 and material to be composite 4 are all between the first Compound rubber roller 31 and the second Compound rubber roller 32, and between the first Compound rubber roller 31 and the second Compound rubber roller 32, carry out repoussage bonding, thus form the composite 7 through repoussage bonding.
Further, described set composite also comprises preheating cabinet 6, and preheating cabinet 6 is connected with material 4 to be composite.Particularly, the 3rd unreeling structure 13 is treated after composite 4 unreels, and described material 4 to be composite enters preheating cabinet 6, again carries out repoussage bonding after treating composite 4 the pre-heat treatment by preheating cabinet 6.
Further, described set composite also comprises the first deflector roll 21 and the second deflector roll 22, first composite 51 through described first deflector roll 21, and described first deflector roll 21 is first unreel the first composite 51 that structure 11 unreels and lead.Described second composite 52 is through the second deflector roll 22, and described second deflector roll 22 is second unreel the second composite 52 that structure 12 unreels and lead.Wherein, the first composite 51 and the second composite 52 lead between the first Compound rubber roller 31 and the second Compound rubber roller 32 by the first deflector roll 21 and the second deflector roll 22 respectively.It will be appreciated by those skilled in the art that in some change case, described set composite can not comprise described first deflector roll 21 and the second deflector roll 22, or described set composite only can comprise the first deflector roll 21 or the second deflector roll 22.These change case all can be achieved, and it will not go into details herein.
Embodiment according to Fig. 1, it will be appreciated by those skilled in the art that the first Compound rubber roller 31 and the second Compound rubber roller 32 itself do not possess own temperature controlling functions.Its temperature can be subject to the temperature impact of the material to be composite 4 sent from a upper operation (i.e. the heating process of preheating cabinet 6), thus the temperature of the first Compound rubber roller 31 and the second Compound rubber roller 32 can progressively rise, a constant technological temperature point can not be stabilized in.Thus cause the instability of product quality, even there will be a large amount of waste product.Such as when material 4 to be composite be metal material iron, the first composite 51 and the second composite 52 for plastic sheeting time, the composite 7 that can be processed into is film-covered iron.At its Compound rubber roller temperature should be 15-18 DEG C, it is optimal that the temperature difference controls compound quality in ± 2 DEG C.If production environment temperature is when lower than Compound rubber roller technological temperature, during start can be caused to produce, produce a large amount of waste product for the previous period.Again after one period of production time, when the temperature of the first Compound rubber roller 31 and the second Compound rubber roller 32 is higher than best complex technological temperature point, too high can not get of plastic sheeting temperature can be caused to lower the temperature timely, affect the laminating effect of product.Now, can only, by shutting down cooling regenerative ratio, cause production efficiency not high.
Fig. 2 shows the structural representation of the set composite according to prior art.Particularly, with above-mentioned embodiment illustrated in fig. 1 unlike, in this embodiment, described set composite does not comprise preheating cabinet 6, first Compound rubber roller 31 does not comprise heater 311 yet, and only the second Compound rubber roller 32 comprises heater 311, is heated the second Compound rubber roller 32 by described heater 311, and then temperature is passed to the first Compound rubber roller 31, the first Compound rubber roller 31 is also heated up.
Further, in this embodiment, described set composite only comprises a chill roll 9, and described chill roll 9 is lowered the temperature to the first Compound rubber roller 31.More specifically, chill roll 9 keeps contacting with the first Compound rubber roller 31 always, first Compound rubber roller 31 is lowered the temperature, and then due to the temperature of the second Compound rubber roller 32 higher than the first Compound rubber roller 31 time, the heat of the second Compound rubber roller 32 will transmit to the first Compound rubber roller 31 from the second Compound rubber roller 32, therefore, play the object of lowering the temperature to the second Compound rubber roller 32 equally, it will not go into details herein.
More further, it will be appreciated by those skilled in the art that in the embodiment shown in fig. 1, the first Compound rubber roller 31 and the second Compound rubber roller 32 do not possess heating function, deposit foregoing problems equally.And in the embodiment shown in Figure 2, although the second Compound rubber roller 32 comprises heater 311 possess heating function, but chill roll 9 is permanently connected to the first Compound rubber roller 31 to contact, so just increase the first Compound rubber roller 31 in production and the second Compound rubber roller 32 in the working time of environment temperature lower than ideal technology temperature spot, add the substandard product of production.
Summary of the invention
For defect of the prior art, the object of this invention is to provide a kind of set composite.
According to an aspect of the present invention, provide a kind of set composite, treat composite and carry out repoussage compound, it comprises: the first unreeling structure, for unreeling the first composite, second unreeling structure, for unreeling the second composite, 3rd unreeling structure, for by described material unwinding to be composite between described first composite and the second composite, first Compound rubber roller and the second Compound rubber roller, described first composite, the second composite and material to be composite are all unreeled between described first Compound rubber roller and the second Compound rubber roller, and bond through repoussage between described first Compound rubber roller and the second Compound rubber roller, at least one heater, described heater is arranged at least one inside of described first Compound rubber roller and described second Compound rubber roller, and heats the surface of described first Compound rubber roller and described second Compound rubber roller, at least one chill roll, described chill roll is lowered the temperature to the surface of at least one in contacted described first Compound rubber roller and described second Compound rubber roller, it is characterized in that, described set composite also comprises: control device, described control device is connected with described chill roll, when described first Compound rubber roller or the second Compound rubber roller temperature are higher than first threshold, at least one contacts with described first Compound rubber roller and the second Compound rubber roller to control described chill roll, the surface of at least one in contacted described first Compound rubber roller and the second Compound rubber roller is lowered the temperature, when described first Compound rubber roller or the second Compound rubber roller temperature are lower than Second Threshold, control described chill roll to separate with contacted described first Compound rubber roller or the second Compound rubber roller.
Preferably, described set composite comprises two heaters, described first Compound rubber roller and described second Compound rubber roller inside are respectively provided with a heater, described set composite comprises four described chill rolls, each described chill roll all connects a control device, wherein two described chill rolls are lowered the temperature to described first Compound rubber roller, and another two described chill rolls are lowered the temperature to described second Compound rubber roller.
Preferably, described set composite comprises a heater, described heater is arranged in described first Compound rubber roller, described set composite comprises three described chill rolls, each described chill roll all connects a control device, and wherein three described chill rolls are all lowered the temperature to described second Compound rubber roller.
Preferably, also comprise a preheating cabinet, described preheating cabinet is connected with described material to be composite, by described material unwinding to be composite to before between described first composite and the second composite, the pre-heat treatment is carried out to described material to be composite.
Preferably, also comprise the first deflector roll, described first composite is through described first deflector roll, and described first deflector roll is described first unreel the first composite that structure unreels and lead.
Preferably, also comprise the second deflector roll, described second composite is through described second deflector roll, and described second deflector roll is described second unreel the second composite that structure unreels and lead.
Preferably, described first threshold is 20 DEG C, and described Second Threshold is 13 DEG C.
Preferably, described material to be composite is metal material or rubber-plastic material.
Preferably, the shore hardness on described first Compound rubber roller and the second Compound rubber roller surface is 90 ~ 95 degree.
Preferably, the roughness on described first Compound rubber roller and the second Compound rubber roller surface is at 0.4 ~ 0.8 μm.
Above technical characteristic, the present invention effectively can control the temperature of Compound rubber roller.The present invention at least has following beneficial effect:
1, realize the freedom of roll body skin temperature and accurately control, ensureing that product is stablized.
2, improve product quality, avoid and reduce material, the waste such as artificial, reducing production cost.
3, structure is simple, convenient transformation and production.
4, technological temperature controls accurately, greatly to improve the quality of product.
Accompanying drawing explanation
By reading the detailed description done non-limiting example with reference to the following drawings, other features, objects and advantages of the present invention will become more obvious:
Fig. 1 illustrates the structural representation of the set composite according to prior art;
Fig. 2 illustrates the structural representation of the set composite according to prior art;
Fig. 3 illustrates the structural representation of the set composite according to the first embodiment of the present invention;
Fig. 4 illustrates the structural representation of set composite according to a second embodiment of the present invention; And
According to the third embodiment of the invention Fig. 5 illustrates, the structural representation of set composite.
Detailed description of the invention
Below in conjunction with drawings and Examples, technology contents of the present invention is described further:
Fig. 3 shows according to the first embodiment of the present invention, the structural representation of set composite.Particularly, with above-mentioned embodiment illustrated in fig. 2 unlike, described set composite comprises chill roll 9 and a control device 8.Wherein, chill roll 9 is lowered the temperature to the first Compound rubber roller 31, and control device 8 is connected with chill roll 9, when the first Compound rubber roller 31 temperature is higher than first threshold, described control device 8 controls connected chill roll 9 and contacts with the first Compound rubber roller 31, lowers the temperature to the first Compound rubber roller 31.When the temperature of the first Compound rubber roller 31 is lower than Second Threshold, control device 8 controlled cooling model roller 9 separates with the first Compound rubber roller 31.Further, control device 8 is preferably a cylinder.Described first threshold is preferably 20 DEG C, and described Second Threshold is preferably 13 DEG C.
Fig. 4 shows according to a second embodiment of the present invention, the structural representation of set composite.Fig. 4 can be understood as a change case of above-mentioned Fig. 3.Particularly, with above-mentioned embodiment illustrated in fig. 3 unlike, in this embodiment, described set composite comprises three chill rolls 9, three chill rolls 9 are all lowered the temperature to the first Compound rubber roller 31, and each chill roll 9 is connected with a control device 8 respectively, when the first Compound rubber roller 31 temperature is higher than first threshold, three described control device 8 control connected chill roll 9 respectively and contact with the first Compound rubber roller 31, lower the temperature to the first Compound rubber roller 31.When the temperature of the first Compound rubber roller 31 is lower than Second Threshold, three control device 8 control connected chill roll 9 respectively to be separated with the first Compound rubber roller 31.Further, it will be appreciated by those skilled in the art that in some change case, the quantity of described chill roll 9 and control device 8 can change.Such as described set composite also can comprise two chill rolls 9 and two control device 8.Or described set composite also can comprise five chill rolls 9 and five control device 8.These change case all can be achieved, and it will not go into details herein.
Further, in this embodiment, described heater 311 is arranged in the second Compound rubber roller 32, and in a change case, the first Compound rubber roller 31 and the second Compound rubber roller 32 can comprise a heater 311 (as shown in Figure 5) separately.Or in another change case, described heater 311 can be arranged in the second Compound rubber roller 32.It will be appreciated by those skilled in the art that these change case also can be achieved, it will not go into details herein.
According to the third embodiment of the invention Fig. 5 shows, the structural representation of set composite.Fig. 5 can be understood as a change case of above-mentioned Fig. 3 or Fig. 4.Particularly, as shown in Figure 5, with above-mentioned Fig. 3 and Fig. 4 unlike, described first Compound rubber roller 31 and the second Compound rubber roller 32 inside are provided with a heater 311 separately.Two heaters 311 heat the first Compound rubber roller 31 and the second Compound rubber roller 32 respectively, thus make the temperature of the first Compound rubber roller 31 and the second Compound rubber roller 32 arrive optimal combined temp rapidly.And in some change case, it will be appreciated by those skilled in the art that in the first Compound rubber roller 31 or the second Compound rubber roller 32 and can only have to be provided with a described heater 311 (as shown in Figure 3 or Figure 4).These change case all can be achieved, and it will not go into details herein.
Further, described set composite comprises four chill rolls 9.Wherein, two chill rolls 9 are lowered the temperature to the first Compound rubber roller 31, and two other chill roll 9 is lowered the temperature to the second Compound rubber roller 32.Those skilled in the art understand, in some change case, the quantity of described chill roll 9 can be different, such as in a change case, described set composite only comprises a chill roll 9, a described chill roll 9 is lowered the temperature to the first Compound rubber roller 31 or the second Compound rubber roller 32, when it is lowered the temperature to the first Compound rubber roller 31, by the same object that can reach the cooling that the second Compound rubber roller 32 carries out of the heat transfer between the first Compound rubber roller 31 with the second Compound rubber roller 32; And similarly, when it is lowered the temperature to the second Compound rubber roller 32, the first Compound rubber roller 31 equally also can reach the object of cooling.And in another change case, described set composite 8 can comprise two chill rolls 9, one of them chill roll 9 is lowered the temperature to the first Compound rubber roller 31, and another chill roll 9 is lowered the temperature to the second Compound rubber roller 32.Or described two chill rolls 9 can simultaneously only to the first Compound rubber roller 31 or only lower the temperature to the second Compound rubber roller 32.These change case all can be achieved, and it will not go into details herein.
Further, identical with above-mentioned Fig. 3 and Fig. 4 is, described set composite also comprises the control device 8 be connected with chill roll 9, when the first Compound rubber roller 31 or the second Compound rubber roller 32 temperature are higher than first threshold, controlled cooling model roller 9 contacts with the first Compound rubber roller 31 or the second Compound rubber roller 32, the surface of at least one in first Compound rubber roller 31 or the second Compound rubber roller 32 is lowered the temperature, when the first Compound rubber roller 31 or the second Compound rubber roller 32 temperature are lower than Second Threshold, controlled cooling model roller 9 separates with the first Compound rubber roller 31 or the second Compound rubber roller 32.More specifically, as shown in Figure 5, each chill roll 9 is all connected with a control device 8.When the first Compound rubber roller 31 temperature is too high, two control device 8 corresponding with the first Compound rubber roller 31 control coupled chill roll 9 and contact with the first Compound rubber roller 31, lower the temperature to the first Compound rubber roller 31.In the same manner, when the second Compound rubber roller 32 temperature is too high, two control device 8 corresponding with the second Compound rubber roller 32 control coupled chill roll 9 and contact with the second Compound rubber roller 32, lower the temperature to the first Compound rubber roller 31.
Further, according to embodiment illustrated in fig. 5, those skilled in the art understand, in a change case, described set composite can also comprise preheating cabinet 6, described preheating cabinet 6 heats with heater 311 simultaneously, thus the temperature of the first Compound rubber roller 31 and the second Compound rubber roller 32 is raised quickly, and it will not go into details herein.
Comprehensive above-mentioned Fig. 3 is to embodiment illustrated in fig. 5, those skilled in the art understand, the present invention is by providing a kind of set composite, it by arranging heater in Compound rubber roller, and arrange control device to control chill roll, thus realize the freedom of roll body skin temperature and accurately control, ensure that product is stablized; Improve product quality, avoid and reduce material, the waste such as artificial, reducing production cost; And structure is simple, convenient transformation and production.
Above specific embodiments of the invention are described.It is to be appreciated that the present invention is not limited to above-mentioned particular implementation, those skilled in the art can make various distortion or amendment within the scope of the claims, and this does not affect flesh and blood of the present invention.
Claims (10)
1. a set composite, treat composite and carry out repoussage compound, it comprises:
First unreeling structure, for unreeling the first composite;
Second unreeling structure, for unreeling the second composite;
3rd unreeling structure, for by described material unwinding to be composite between described first composite and the second composite;
First Compound rubber roller and the second Compound rubber roller, described first composite, the second composite and material to be composite are all unreeled between described first Compound rubber roller and the second Compound rubber roller, and bond through repoussage between described first Compound rubber roller and the second Compound rubber roller;
At least one heater, described heater is arranged at least one inside of described first Compound rubber roller and described second Compound rubber roller, and heats the surface of described first Compound rubber roller and described second Compound rubber roller;
At least one chill roll, described chill roll is lowered the temperature to the surface of at least one in contacted described first Compound rubber roller and described second Compound rubber roller;
It is characterized in that, described set composite also comprises:
Control device, described control device is connected with described chill roll, when described first Compound rubber roller or the second Compound rubber roller temperature are higher than first threshold, at least one contacts with described first Compound rubber roller and the second Compound rubber roller to control described chill roll, the surface of at least one in contacted described first Compound rubber roller and the second Compound rubber roller is lowered the temperature, when described first Compound rubber roller or the second Compound rubber roller temperature are lower than Second Threshold, control described chill roll and separate with contacted described first Compound rubber roller or the second Compound rubber roller.
2. set composite according to claim 1, it is characterized in that, described set composite comprises two heaters, described first Compound rubber roller and described second Compound rubber roller inside are respectively provided with a heater, described set composite comprises four described chill rolls, each described chill roll all connects a control device, and wherein two described chill rolls are lowered the temperature to described first Compound rubber roller, and another two described chill rolls are lowered the temperature to described second Compound rubber roller.
3. set composite according to claim 1, it is characterized in that, described set composite comprises a heater, described heater is arranged in described first Compound rubber roller, described set composite comprises three described chill rolls, each described chill roll all connects a control device, and wherein three described chill rolls are all lowered the temperature to described second Compound rubber roller.
4. set composite according to claim 1, it is characterized in that, also comprise a preheating cabinet, described preheating cabinet is connected with described material to be composite, by described material unwinding to be composite to before between described first composite and the second composite, the pre-heat treatment is carried out to described material to be composite.
5. set composite according to claim 1, is characterized in that, also comprises the first deflector roll, and described first composite is through described first deflector roll, and described first deflector roll is described first unreel the first composite that structure unreels and lead.
6. set composite according to claim 5, is characterized in that, also comprises the second deflector roll, and described second composite is through described second deflector roll, and described second deflector roll is described second unreel the second composite that structure unreels and lead.
7. set composite according to claim 1, is characterized in that, described first threshold is 20 DEG C, and described Second Threshold is 13 DEG C.
8. set composite according to claim 1, is characterized in that, described material to be composite is metal material or rubber-plastic material.
9. set composite according to claim 1, is characterized in that, the shore hardness on described first Compound rubber roller and the second Compound rubber roller surface is 90 ~ 95 degree.
10. set composite according to claim 1, is characterized in that, the roughness on described first Compound rubber roller and the second Compound rubber roller surface is at 0.4 ~ 0.8 μm.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310041851.6A CN103963416B (en) | 2013-02-01 | 2013-02-01 | A kind of set composite |
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| CN201310041851.6A CN103963416B (en) | 2013-02-01 | 2013-02-01 | A kind of set composite |
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| CN103963416A CN103963416A (en) | 2014-08-06 |
| CN103963416B true CN103963416B (en) | 2016-01-20 |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106142869A (en) * | 2015-04-24 | 2016-11-23 | 南京企航橡塑有限公司 | A kind of rubber roll |
| CN104925575B (en) * | 2015-06-23 | 2017-07-18 | 浙江双箭橡胶股份有限公司 | Canvas core conveyor belt process units and its production method |
| CN107856389B (en) * | 2016-09-22 | 2023-11-24 | 上海联净电子科技有限公司 | Barrel laminating device and barrel laminating method |
| CN108099206A (en) * | 2017-11-10 | 2018-06-01 | 四川东和欣包装科技有限公司 | A kind of overlay film process for making iron |
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| JP3013300B2 (en) * | 1997-07-25 | 2000-02-28 | アキレス株式会社 | Plate-shaped composite insulation |
| CN102632677A (en) * | 2012-04-09 | 2012-08-15 | 温州国伟印刷机械有限公司 | Geothermal film compounding machine |
| CN203126089U (en) * | 2013-02-01 | 2013-08-14 | 上海联净电子科技有限公司 | Compound device |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4835246B2 (en) * | 2006-04-21 | 2011-12-14 | Ｊｆｅスチール株式会社 | Laminate metal strip manufacturing method and laminate metal strip manufacturing apparatus |
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2013
- 2013-02-01 CN CN201310041851.6A patent/CN103963416B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3013300B2 (en) * | 1997-07-25 | 2000-02-28 | アキレス株式会社 | Plate-shaped composite insulation |
| CN102632677A (en) * | 2012-04-09 | 2012-08-15 | 温州国伟印刷机械有限公司 | Geothermal film compounding machine |
| CN203126089U (en) * | 2013-02-01 | 2013-08-14 | 上海联净电子科技有限公司 | Compound device |
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Owner name: SHANGHAI LEGION COMPOSITE MATERIAL TECHNOLOGY CO., Free format text: FORMER OWNER: SHANGHAI LEGION ELECTRONIC TECHNOLOGY CO., LTD. Effective date: 20150908 |
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Effective date of registration: 20150908 Address after: 200237 Shanghai city Minhang District Mei Fu Road No. 37 Building 1 layer 2 Applicant after: Shanghai Legion Composite Material Technology Co., Ltd. Address before: 201199 Shanghai city Minhang District Mei Fu Road No. 37 Building 1 layer 2 Applicant before: Shanghai Legion Electronic Technology Co.,Ltd. |
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