CN204504575U - A kind of process equipment of combined shaft frame - Google Patents

A kind of process equipment of combined shaft frame Download PDF

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Publication number
CN204504575U
CN204504575U CN201420826896.4U CN201420826896U CN204504575U CN 204504575 U CN204504575 U CN 204504575U CN 201420826896 U CN201420826896 U CN 201420826896U CN 204504575 U CN204504575 U CN 204504575U
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China
Prior art keywords
vertical beam
platform
process equipment
right vertical
derrick
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Expired - Fee Related
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CN201420826896.4U
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Chinese (zh)
Inventor
张向阳
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Zhuhai City Yin Da Construction Engineering Co., Ltd.
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张向阳
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Priority to CN201420826896.4U priority Critical patent/CN204504575U/en
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Abstract

The utility model discloses a kind of process equipment of combined shaft frame, relate to the manufacture field of Steel structure equipment.Described process equipment comprises platform, at least 2 left vertical beams and at least 2 right vertical beams, described platform is horizontally disposed plate platform, concrete platform or steel structure platform, and described left vertical beam and right vertical beam are parallel to each other, be symmetrical arranged and for longitudinally arranged in a straight line and be vertically located in platform.The utility model process equipment structure is simple, cost is low, and the convenient derrick producing different size, machining accuracy is high, and assembling is good.The invention also discloses a kind of processing method of combined shaft frame, described processing method adopts process equipment as above, and comprises and get the raw materials ready, process side frame, reach the standard grade, weld, cut, exit, repeat, mend the job steps such as long.Processing method described in the utility model is simple and convenient, easily operate, and production process has continuity, and work efficiency is high.The utility model is suitable for production combination formula derrick and derrick crane pylon.

Description

A kind of process equipment of combined shaft frame
Technical field
The utility model relates to a kind of process equipment, particularly relates to a kind of process equipment of steel construction elevator well frame.
Background technology
ZL201120325842.6 discloses a kind of elevator shaft wall adopting combined shaft frame to assemble, described combined shaft frame is produced in factory normalization, on-the-spot direct-assembling, derrick is not in plant produced by weather effect, and the duration is short, processing cost can be saved, but due to derrick assembling and the requirement of guide rails assembling, derrick processing request has very high precision, otherwise each joint derrick just cannot Dock With Precision Position, or each joint derrick, not on same perspective plane, even affects the technical requirement of guide rails assembling after installing.And the machining accuracy of derrick will be ensured, according to the conventional method, must make large-scale mould bases in advance, steel position welding after cutting in mould bases.Mould bases processing method not only can not realize high efficiency, successional continuous productive process formula is produced, and have different requirements due to the elevator of different brands, different model and the dimensions of different story height to derrick, therefore manufacturer will prepare the mould bases of different size, this is the inevitable production cost greatly increasing derrick just, therefore the process equipment of combined shaft frame is urgently innovated.
Summary of the invention
For the problems referred to above of combined shaft frame processing, the purpose of this utility model is to provide a kind of process equipment of combined shaft frame, and process equipment structure described in the utility model is simple, cost is low, the convenient derrick producing different size, machining accuracy is high, and assembling is good.
Above-mentioned purpose of the present utility model is achieved through the following technical solutions:
A kind of combined shaft frame process equipment, described process equipment comprises platform and at least 2 left vertical beams, and described platform is for being horizontally disposed with, and described left vertical beam is longitudinally arranged in a straight line and is vertically located in platform.
Described platform can be plate platform, concrete platform or steel structure platform, and described steel structure platform comprises 2 straight framves and at least 2 crossbearers, and described crossbearer and straight frame laterally hang down and connect, and described steel structure platform upper surface can cover steel plate.
For convenience of fixing left and right side frame, described process equipment comprises at least 2 right vertical beams, and described right vertical beam and left vertical beam are parallel to each other, are symmetrical arranged and are vertically located in platform.
Regulate the spacing between left and right vertical beam for convenience, produce the derrick of different size, described left vertical beam and/or right vertical beam are fixedly arranged on platform by bolt.
For ensureing that left vertical beam or right vertical beam are on same vertical plane, and conveniently add the fixing of side frame in man-hour, described process equipment comprises at least 1 left longeron and at least 1 right vertical beam, described left longeron level is located at inside left vertical beam, and by bolt and left vertical beam affixed, described right vertical beam level is located at inside right vertical beam, and by bolt and right vertical beam affixed.
For the Connection Block and each side of derrick that ensure bottom derrick form orthogonal three-dimensional surface, described process equipment comprises baffle plate, the corner of described baffle plate is provided with Connection Block installing hole, described baffle plate is vertically fixedly arranged on the front side of platform, and keep vertical with the medial surface of left vertical beam and right vertical beam, or keep vertical with the medial surface of left longeron and right vertical beam.
In process, carry out movable operation for convenience of derrick, described process equipment comprises coaster or cylinder, and described coaster or cylinder can the platform between left vertical beam and right vertical beam move.
The advantage of the utility model combined shaft frame process equipment:
One, structure is simple, cost is low
The utility model process equipment comprises platform, vertical beam, longeron, baffle plate and coaster etc., and described process equipment structure is simple, and easily process, occupied ground is few, and invest little, cost is low.
Two, the derrick of different size can be produced
In process, the spacing of the utility model process equipment each several part all can be undertaken regulating and locating by designing requirement, therefore the degree of depth of derrick, width and highly all can process by designing requirement, therefore adopt this equipment can produce the derrick of different size.
Three, the machining accuracy of derrick can be ensured
The platform of this process equipment, the plane at vertical beam (or longeron) place and baffle-panels are orthogonal three-dimensional surface, this equipment also forms orthogonal three-dimensional surface by each side of derrick assembly of designing requirement processing, can ensure that the assembly of derrick drops on same perspective plane thus; This process equipment welds all parts and by designing requirement precise positioning, therefore can ensure the machining accuracy of derrick.
Four, assembling is good, can realize derrick and assemble the operation that do not overdo
In process, the guide rail bracket of elevator, the associate components such as sill frame and layer every machine installing rack all can on derrick precise positioning, weld in advance, therefore derrick has excellent assembly performance, derrick can be realized and assemble the operation that do not overdo, the favourable reduction of erection time, save mounting cost, improve antiseptic property.
Five, production process has continuity, and can realize continuous productive process formula and produce, work efficiency is high
In fact the utility model process equipment has become derrick production line, and technological process has continuity, and in process, Active workings can fully launch, and workman can be divided into the operation simultaneously of many groups, favourablely increases work efficiency.
Accompanying drawing explanation
Fig. 1 combined shaft frame process equipment scheme 1 schematic diagram
Fig. 2 combined shaft frame process equipment scheme 2 schematic diagram
Fig. 3 combined shaft frame process equipment scheme 3 schematic diagram
Fig. 4 coaster schematic diagram
Fig. 5 cylinder schematic diagram
Fig. 6 cramp frame schematic diagram
Fig. 7 base mould bases schematic diagram
In figure: the Connection Block installing hole 108 platform 21 right vertical beam 22B of the left vertical beam 22A of straight frame 211 crossbearer 212 left longeron 23A right vertical beam 23B baffle plate 24 coaster or cylinder 25
Detailed description of the invention
Embodiment one: as shown in Figure 3, a kind of combined shaft frame process equipment, comprise platform 21,4 left vertical beam 22A and 4 right vertical beam 22B, described platform 21 is horizontally disposed steel plate, and its upper surface is horizontal plane; Described left vertical beam 22A and right vertical beam 22B is parallel to each other, be symmetrical arranged and respectively for longitudinally arranged in a straight line and be vertically located in platform 21, described left vertical beam 22A and right vertical beam 22B can be square steel tube, channel-section steel, angle steel or I-steel, the present embodiment employing channel-section steel.Constant for ensureing the relative position between left vertical beam 22A, platform 21 and aftermentioned baffle plate 24 three, left vertical beam 22A is fixedly arranged on platform 21 by welding, right vertical beam 22B is then connected with platform 21 by high-strength bolt, adopt this programme that the spacing between left vertical beam 22A and right vertical beam 22B can be regulated by designing requirement, thus the spacing between left and right column can be regulated, to facilitate the derrick producing different size.
As shown in Figure 3, described process equipment comprises 2 left longeron 23A and 2 right vertical beam 23B, described left longeron 23A level is located at inside left vertical beam 22A, and by bolt and left vertical beam 22A affixed, described right vertical beam 23B level is located at inside right vertical beam 22B, and by bolt and right vertical beam 22B affixed.The object arranging left longeron 23A and right vertical beam 23B is: 1, for connecting homonymy vertical beam, makes the inner side of homonymy vertical beam fall at grade; 2, make homonymy vertical beam move in parallel, facilitate the adjustment of spacing between left and right vertical beam; 3, convenience vertical columns on longeron; 4, by the welding position of designing requirement each crossbeam on longeron is drawn, so that positioning welding crossbeam.
As shown in Figure 3, described process equipment comprises baffle plate 24, and the corner of described baffle plate 24 is provided with Connection Block installing hole 108; Described baffle plate 24 is vertically fixedly arranged on the front side of platform 21, and keep vertical with the medial surface of left vertical beam 22A and right vertical beam 22B, sag calibration is carried out in the effect of baffle plate 24, adds and man-hour workpiece front portion is leaned baffle plate 24, makes workpiece front end face keep vertical with longeron face and flat surface.
As Fig. 4--shown in 5, described process equipment comprises coaster or cylinder 25, and described coaster or cylinder 25 can the platform 21 between left vertical beam 22A and right vertical beam 22B move.In process, workpiece is placed on coaster or cylinder 25, and the object arranging coaster or cylinder 25 is that conveniently workpiece moves forward and backward, to carry out leaning, cut, exit and the operation such as lengthening.
When adopting the process equipment of the present embodiment, the side frame of derrick can be processed in advance on platform 21, then 2 side frames are fixed on symmetrically the inner side of left longeron 23A and right vertical beam 23B, welding derrick panel and Men Liang, by the design height of single-unit derrick, equidistant cutting is carried out to derrick column again, to form Section 1 derrick; Repeat above-mentioned steps, complete the 2nd, 3,4,5 joints successively ... the processing operation of derrick.
Process equipment structure described in the utility model is simple, and easily process, occupied ground is few, and invest little, cost is low.Adopt this equipment to process derrick and have following advantage:
One is the derrick can producing different size.In process, the spacing of the utility model process equipment each several part all can be undertaken regulating and locating by designing requirement, therefore the degree of depth of derrick, width and highly all can process by designing requirement, therefore adopt this equipment can produce the derrick of different size.
Two is that machining accuracy is high.The platform of this process equipment, the plane at vertical beam (or longeron) place and baffle-panels are orthogonal three-dimensional surface, this equipment also forms orthogonal three-dimensional surface by each side of derrick assembly of designing requirement processing, can ensure that the assembly of derrick drops on same perspective plane thus; This process equipment welds all parts can by designing requirement precise positioning, therefore the derrick adopting this equipment to process has very high precision.
Three is that assembling is good, can realize derrick and assemble the operation that do not overdo.In process, the guide rail bracket of elevator, the associate components such as sill frame and layer every machine installing rack all can on derrick precise positioning, weld in advance, therefore derrick has excellent assembly performance, derrick can be realized and assemble the operation that do not overdo, the favourable reduction of erection time, save mounting cost, improve the antiseptic property of derrick.
Four is that production process has continuity, and can realize continuous productive process formula and produce, work efficiency is high.In fact the utility model process equipment has become derrick production line, and technological process has continuity, and in process, Active workings can fully launch, and workman can be divided into the operation simultaneously of many groups, and each group does not interfere with each other, and favourablely increases work efficiency.
The utility model not only can be used for producing derrick, also can be used for the standard knot of production and construction lift and the pylon of tower crane.
Embodiment two: left longeron 23A and right vertical beam 23B do not established by the process equipment of the present embodiment, and all the other structures are identical with embodiment one, see Fig. 1.When not establishing left longeron 23A and right vertical beam 23B, the spacing between left vertical beam 22A and right vertical beam 22B is fixed by pull bar (not shown).
Than the above described, platform 21 can adopt concrete platform or steel structure platform.See Fig. 2, described steel structure platform comprises 2 straight framves 211 and at least 2 crossbearers 212, and described crossbearer 212 and straight frame 211 laterally hang down and connect and be horizontally disposed with, and described steel structure platform upper surface can cover steel plate.
In other embodiments, the quantity of left vertical beam 22A and right vertical beam 22B is determined by the length of platform 21, but every side at least needs to be provided with 2; Except embodiment, the connection of left vertical beam 22A and right vertical beam 22B and platform 21 also has 3 kinds of schemes:
1, right vertical beam 22B and platform 21 vertical welding, left vertical beam 22A is hung down by high-strength bolt and platform 21 and connects;
2, left vertical beam 22A and right vertical beam 22B is all hung down by high-strength bolt and platform 21 and connects;
3, left vertical beam 22A and the equal vertical welding of right vertical beam 22B are in platform 21.
For convenience of the installation accuracy of bottom derrick, described process equipment also comprises base mould bases, sees Fig. 7.Base mould bases is square shape plank frame or frame structure, and its corner is provided with Connection Block installing hole 108 by designing requirement, and described Connection Block installing hole 108 coordinates with the assembly hole on bottom derrick Connection Block.Base mould bases is acknowledgment copy, and the derrick of different size has the base mould bases of its standard.Derrick adds can be fixed on baffle plate 24 by base mould bases man-hour, by the Connection Block installing hole 108 positioning welding derrick Connection Block on base mould bases; Can base mold be placed on foundation ditch during foundation ditch civil engineering, be fixedly mounted with bottom derrick foundation bolt used by Connection Block installing hole 108 positioning welding be located on base mould bases.

Claims (7)

1. a combined shaft frame process equipment, it is characterized in that: described process equipment comprises platform (21) and at least 2 left vertical beams (22A), described platform (21) is for being horizontally disposed with, and described left vertical beam (22A) is longitudinally arranged in a straight line and is vertically located in platform (21).
2. process equipment according to claim 1, it is characterized in that: described platform (21) can be plate platform, concrete platform or steel structure platform, described steel structure platform comprises 2 straight framves (211) and at least 2 crossbearers (212), described crossbearer (212) and straight frame (211) laterally hang down and connect, and described steel structure platform upper surface can cover steel plate.
3. process equipment according to claim 2, it is characterized in that: described process equipment comprises at least 2 right vertical beams (22B), described right vertical beam (22B) and left vertical beam (22A) are parallel to each other, are symmetrical arranged and are vertically located in platform (21).
4. process equipment according to claim 3, is characterized in that: described left vertical beam (22A) and/or right vertical beam (22B) are fixedly arranged on platform (21) by bolt.
5. process equipment according to claim 4, it is characterized in that: described process equipment comprises at least 1 left longeron (23A) and at least 1 right vertical beam (23B), described left longeron (23A) level is located at left vertical beam (22A) inner side, and by bolt and left vertical beam (22A) affixed, described right vertical beam (23B) level be located at right vertical beam (22B) inner side, and by bolt and right vertical beam (22B) affixed.
6. process equipment according to claim 5, it is characterized in that: described process equipment comprises baffle plate (24), the corner of described baffle plate (24) is provided with Connection Block installing hole (108), described baffle plate (24) is vertically fixedly arranged on the front side of platform (21), and keep vertical with the medial surface of left vertical beam (22A) and right vertical beam (22B), or keep vertical with the medial surface of left longeron (23A) and right vertical beam (23B).
7. process equipment according to claim 6, it is characterized in that: described process equipment comprises coaster or cylinder (25), described coaster or cylinder (25) can above move by the platform (21) between left vertical beam (22A) and right vertical beam (22B).
CN201420826896.4U 2014-12-09 2014-12-09 A kind of process equipment of combined shaft frame Expired - Fee Related CN204504575U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420826896.4U CN204504575U (en) 2014-12-09 2014-12-09 A kind of process equipment of combined shaft frame

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420826896.4U CN204504575U (en) 2014-12-09 2014-12-09 A kind of process equipment of combined shaft frame

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CN204504575U true CN204504575U (en) 2015-07-29

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105880932A (en) * 2014-12-09 2016-08-24 张向阳 Processing equipment and method for combined derrick
CN108857226A (en) * 2018-07-24 2018-11-23 铜陵有色建安钢构有限责任公司 A kind of box-type headframe welding auxiliary system and its application method
CN114670161A (en) * 2022-05-27 2022-06-28 四川通安航天科技有限公司 Modularized general platform and rapid building method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105880932A (en) * 2014-12-09 2016-08-24 张向阳 Processing equipment and method for combined derrick
CN105880932B (en) * 2014-12-09 2018-07-27 张向阳 A kind of process equipment and processing method of combined shaft frame
CN108857226A (en) * 2018-07-24 2018-11-23 铜陵有色建安钢构有限责任公司 A kind of box-type headframe welding auxiliary system and its application method
CN114670161A (en) * 2022-05-27 2022-06-28 四川通安航天科技有限公司 Modularized general platform and rapid building method

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
C41 Transfer of patent application or patent right or utility model
TR01 Transfer of patent right

Effective date of registration: 20160914

Address after: Xiangzhou Yi Hua Jie 519075 Guangdong city of Zhuhai province No. 155

Patentee after: Zhuhai City Yin Da Construction Engineering Co., Ltd.

Address before: 510631 Guangdong Province, Guangzhou City Shipai South China Normal University School of politics and Administration

Patentee before: Zhang Xiangyang

CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20150729

Termination date: 20191209