CN204499382U - A kind of water saving, energy-saving sterilization machine - Google Patents

A kind of water saving, energy-saving sterilization machine Download PDF

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Publication number
CN204499382U
CN204499382U CN201520171683.7U CN201520171683U CN204499382U CN 204499382 U CN204499382 U CN 204499382U CN 201520171683 U CN201520171683 U CN 201520171683U CN 204499382 U CN204499382 U CN 204499382U
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section
water
water tank
saving
cooling
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CN201520171683.7U
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赵定锡
刘继勇
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Chengdu Julong biological Polytron Technologies Inc
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CHENGDU JULONG BIOLOGY TECHNOLOGY Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P60/00Technologies relating to agriculture, livestock or agroalimentary industries
    • Y02P60/80Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
    • Y02P60/85Food storage or conservation, e.g. cooling or drying

Abstract

The open a kind of water saving of the utility model, energy-saving sterilization machine, comprise preheating section, sterilisating section and cooling section, it is characterized in that, described preheating section, sterilisating section are connected by conveyer belt successively with cooling section, spray system is provided with in preheating section, sterilisating section and cooling section, water spray circulation system is connected to preheating section, between sterilisating section and cooling section, the water circulation of collecting after the process of cooling section spray is transported in preheating section and sprays.Water saving described in the utility model, the energy-saving sterilization machine recycling energy, reduce power consumption needed for sterilization, saves water consumption, energy-saving and emission-reduction, reduces production cost.

Description

A kind of water saving, energy-saving sterilization machine
Technical field
The utility model relates to sterilization machine field, particularly relates to a kind of water saving, energy-saving sterilization machine.
Background technology
Usually all can use sterilization machine in food production industry, utilize high temperature to carry out the microorganism on product, packing container packaging material, packaging adminicle and package etc. and kill, make it be reduced in allowed band.Traditional continuous sterilizer is provided with some tanks, include preheating tank, Water Tank with Temp.-controlled and bosh, the product carrying out sterilization is needed to carry out sterilization processing by each tank successively, the temperature of each tank needs constant, therefore a large amount of energy of consumption is needed could to keep the temperature of tank, and just can pack after carrying out the product needed cooling of sterilization, therefore itself experienced by the process that intensification is lowered the temperature again, the heat that product absorbs needs again entirely to emit, and causes the waste of the energy.
Utility model content
The technical assignment of technical problem to be solved in the utility model and proposition improves prior art, and provide a kind of water saving, energy-saving sterilization machine, the sterilization machine energy consumption solved in current technology is high, and water consumption is large, the problem that production cost is high.
For solving above technical problem, the technical solution of the utility model is:
A kind of water saving, energy-saving sterilization machine, comprise preheating section, sterilisating section and cooling section, it is characterized in that, described preheating section, sterilisating section are connected by conveyer belt successively with cooling section, spray system is provided with in preheating section, sterilisating section and cooling section, water circulation system is connected to preheating section, between sterilisating section and cooling section, the water circulation of collecting after the process of cooling section spray is transported in preheating section and sprays.Water saving described in the utility model, energy-saving sterilization machine adopt the mode of spray to carry out preheating, high temperature sterilization and cooling processing to product, save water consumption, reduce energy consumption, reduce production cost.Product itself needs through the process of lowering the temperature again that heats up, the shower water absorbing product heat when carrying out product cooling processing recycles in the preheating section of leading portion and carries out the pre-heat treatment to product by the utility model, efficient recycling heat, the energy consumption of great reduction sterilization processing, production control cost.
Further, described preheating section comprises preheated one-section, preheating two sections, sterilisating section comprises intensification section, constant temperature zone, cooling section comprises cooling one section and cooling two sections, water circulation system comprises and is separately positioned on intensification section, constant temperature zone, cool the water tank I of a section and cooling two sections below collection shower water, water tank II, water tank III and water tank IV, water tank I carries water to carry out inner loop spray to intensification section by circulating pump I, water tank II carries water to carry out inner loop spray to constant temperature zone by circulating pump II, the heat that constant temperature zone needs is less, only maintain constant temperature, and the section of intensification needs a large amount of heat energy to reach the sterilization that is rapidly heated, so the water temperature of two sections and water spray arrange different be convenient to energy-conservation, the intensive big yield that provides of spray system spray head in intensification section improves programming rate, water tank III carries water to spray to preheating two sections by circulating pump III, water tank IV carries water to spray to preheated one-section by circulating pump IV.Absorb the cooling water flow of product waste heat cooling two sections in water tank IV, then pumped in preheated one-section by circulating pump IV and preheating is carried out to product, recycling heat, improve the utilization ratio of the energy.Water cycle process between preheating two sections and cooling one section, and intensification section and the water cycle process between constant temperature zone and above-mentioned consistent.
Further, described preheating two sections is provided with pipeline and is connected to water tank III recovery shower water, circulating pump III is provided with pipeline and is connected to cooling one section and sprays, preheated one-section is also provided with pipeline and is connected to water tank IV and reclaims shower water, and circulating pump IV is provided with pipeline and is connected to cooling two sections and sprays.The utility model controls the loop direction of shower water by the break-make controlling pipeline in water circulation system, lose the lower shower water of thermal temperature after preheated one-section can being carried out the pre-heat treatment to product to collect Posterior circle and utilize in cooling two sections and carry out cooling down process to the product after high temperature sterilization, water consumption during effective reduction sterilization processing, energy-conserving and environment-protective, reduce production cost.
Further, described preheating section, sterilisating section and cooling section all add insulation upper cover, isolated heat outwards transmits, and improves heating efficiency, reduces energy consumption needed for sterilization.
Further, described insulation covers and is provided with gas extraction system, temperature when carrying out sterilization processing in preheating section, sterilisating section and cooling section is high, air pressure is large, ensure the stable gas pressure in sterilization machine by gas extraction system, avoid bursting, improve the security of producing.
Further, the two ends of described insulation upper cover are provided with soft curtain, facilitate product be conveyed into preheating section by conveyer belt or send from cooling section, play the effect of certain isolated heat trnasfer simultaneously, ensure bactericidal effect.
Further, described water tank I, water tank II, water tank III and water tank IV are provided with overfall, and overfall is connected to overflow pipe, and overflow pipe arranges blow-off pipe.The utility model utilizes overfall and overflow pipe to make the water level in four water tanks be consistent highly, and automatically discharge unnecessary steam condensate (SC) from overfall to overflow pipe when cistern water level is too high, the water that blow-off pipe can also be utilized to release in water tank is cleared up whole system.
Further, in described water tank I, water tank II, water tank III and water tank IV, steam-heating pipe is set, steam-heating pipe Fast Heating is utilized when needing the water in heating water tank, the efficiency of heating surface is high, saves the energy, can control separately to close by each water tank when not needing heating, also be provided with when drip tray prevents condensed water from falling at ullage and splash spray, overfall and water pump place are provided with filter, prevent foreign material from entering in spray system and result in blockage, raising system is suitable for stability.
Compared with prior art, the utility model advantage is:
Water saving described in the utility model, the energy-saving sterilization machine recycling energy, reduce power consumption needed for sterilization, saves water consumption, energy-saving and emission-reduction, reduces production cost;
The utility model structure is simple, is easy to manufacture, and cost of manufacture is low, high financial profit, is suitable for good stability.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is cross-sectional structure schematic diagram of the present utility model.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the utility model embodiment, be clearly and completely described the technical scheme in the utility model embodiment, obviously, described embodiment is only the utility model part embodiment, instead of whole embodiments.Based on the embodiment in the utility model, those of ordinary skill in the art are not making the every other embodiment obtained under creative work prerequisite, all belong to the scope of the utility model protection.
The disclosed a kind of water saving of the utility model embodiment, energy-saving sterilization machine, reduce water consumption, reduce the energy resource consumption that sterilization machine is used, energy-saving and emission-reduction, reduce production cost.
As depicted in figs. 1 and 2, a kind of water saving, energy-saving sterilization machine, comprise preheating section, sterilisating section and cooling section, preheating section, sterilisating section and cooling section are connected by conveyer belt 1 successively, spray system 2 is provided with in preheating section, sterilisating section and cooling section, water circulation system is connected to preheating section, between sterilisating section and cooling section, the water circulation of collecting after the process of cooling section spray is transported in preheating section and sprays.
Preheating section comprises preheated one-section 3, preheating two section 4, sterilisating section comprises intensification section 5, constant temperature zone 6, cooling section comprises cooling one section 7 and cools two section 8, water circulation system comprises and is separately positioned on intensification section 5, constant temperature zone 6, cool the water tank I9 of a section 7 and cooling two sections below collection shower water, water tank II10, water tank III11 and water tank IV12, water tank I9 carries water to carry out inner loop spray to intensification section 5 by circulating pump I13, water tank II10 carries water to carry out inner loop spray to constant temperature zone 6 by circulating pump II14, water tank III11 carries water to spray for two section 4 to preheating by circulating pump III15, water tank IV12 carries water to spray to preheated one-section 3 by circulating pump IV16, preheating is provided with pipeline for two section 4 and is connected to water tank III11 recovery shower water, circulating pump III15 is provided with pipeline and is connected to cooling and sprays for one section 7, preheated one-section 3 is also provided with pipeline and is connected to water tank IV12 recovery shower water, circulating pump IV16 is provided with pipeline and is connected to cooling and sprays for two section 8.
Control the break-make of pipeline in water circulation system and control the loop direction of shower water, cooling can be made to absorb the cooling water flow of product waste heat for two section 8 in water tank IV12, then pumped in preheated one-section 3 by circulating pump IV16 preheating is carried out to product; Also lose the lower shower water of thermal temperature after preheated one-section 3 pairs of products can being carried out the pre-heat treatment to collect Posterior circle and utilize in cooling two section 8 and carry out cooling down process to the product after high temperature sterilization.
Preheating section, sterilisating section and cooling section all add insulation upper cover 17, insulation upper cover 17 is provided with gas extraction system 18 and ensures that sterilization machine air pressure inside is stablized, the two ends of insulation upper cover 17 are provided with soft curtain 19, improve effect of heat insulation, prevent heat loss, improve heating efficiency.
Simultaneously, water tank I9, water tank II10, water tank III11 and water tank IV12 are provided with overfall 20, overfall 20 is connected to overflow pipe 21, water level in four water tanks is kept to be consistent, and automatically flow out from overfall 20 when water level is too high, support equipment is stable continues normal work, overflow pipe 21 being arranged blow-off pipe 22 for clearing up water tank, improving service life of equipment.In water tank I9, water tank II10, water tank III11 and water tank IV12, steam-heating pipe 23 is set and heats shower water, the efficiency of heating surface is high, save the energy, be also provided with drip tray 24 at ullage, overfall 20 and water pump place be provided with filter 25 and prevent foreign material blocking pipe.
Below be only preferred embodiment of the present utility model, it should be pointed out that above-mentioned preferred embodiment should not be considered as restriction of the present utility model, protection domain of the present utility model should be as the criterion with claim limited range.For those skilled in the art, not departing from spirit and scope of the present utility model, can also make some improvements and modifications, these improvements and modifications also should be considered as protection domain of the present utility model.

Claims (8)

1. a water saving, energy-saving sterilization machine, comprise preheating section, sterilisating section and cooling section, it is characterized in that, described preheating section, sterilisating section and cooling section are connected by conveyer belt (1) successively, spray system (2) is provided with in preheating section, sterilisating section and cooling section, water circulation system is connected to preheating section, between sterilisating section and cooling section, the water circulation of collecting after the process of cooling section spray is transported in preheating section and sprays.
2. water saving according to claim 1, energy-saving sterilization machine, it is characterized in that, described preheating section comprises preheated one-section (3), preheating two sections (4), sterilisating section comprises intensification section (5), constant temperature zone (6), cooling section comprises cooling one section (7) and cooling two sections (8), water circulation system comprises and is separately positioned on intensification section (5), constant temperature zone (6), cool the water tank I (9) of a section (7) and cooling two sections below collection shower water, water tank II (10), water tank III (11) and water tank IV (12), water tank I (9) carries water to carry out inner loop spray to the section of intensification (5) by circulating pump I (13), water tank II (10) carries water to carry out inner loop spray to constant temperature zone (6) by circulating pump II (14), water tank III (11) carries water to spray to preheating two sections (4) by circulating pump III (15), water tank IV (12) carries water to spray to preheated one-section (3) by circulating pump IV (16).
3. water saving according to claim 2, energy-saving sterilization machine, it is characterized in that, described preheating two sections (4) is provided with pipeline and is connected to water tank III (11) recovery shower water, circulating pump III (15) is provided with pipeline and is connected to cooling one section (7) and sprays, preheated one-section (3) is also provided with pipeline and is connected to water tank IV (12) and reclaims shower water, and circulating pump IV (16) is provided with pipeline and is connected to cooling two sections (8) and sprays.
4. water saving according to claim 2, energy-saving sterilization machine, is characterized in that, described preheating section, sterilisating section and cooling section all adds insulation upper cover (17).
5. water saving according to claim 4, energy-saving sterilization machine, is characterized in that, described insulation upper cover (17) is provided with gas extraction system (18).
6. water saving according to claim 4, energy-saving sterilization machine, is characterized in that, the two ends of described insulation upper cover (17) are provided with soft curtain (19).
7. water saving according to claim 2, energy-saving sterilization machine, it is characterized in that, described water tank I (9), water tank II (10), water tank III (11) and water tank IV (12) are provided with overfall (20), overfall (20) is connected to overflow pipe (21), overflow pipe (21) is arranged blow-off pipe (22).
8. water saving according to claim 2, energy-saving sterilization machine, it is characterized in that, in described water tank I (9), water tank II (10), water tank III (11) and water tank IV (12), steam-heating pipe (23) is set, also be provided with drip tray (24) at ullage, overfall (20) and water pump place are provided with filter (25).
CN201520171683.7U 2015-03-25 2015-03-25 A kind of water saving, energy-saving sterilization machine Active CN204499382U (en)

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Application Number Priority Date Filing Date Title
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108072276A (en) * 2017-11-30 2018-05-25 安徽省恒伟铋业有限公司 A kind of residual temperature concurrent heating sintering equipment
CN113207970A (en) * 2021-05-10 2021-08-06 济南道丰食品有限公司 Processing technology of compound protein beverage
CN113956946A (en) * 2021-11-25 2022-01-21 合肥中辰轻工机械有限公司 Pasteurization machine export heat sink
CN115517326A (en) * 2022-08-15 2022-12-27 杭州娃哈哈精密机械有限公司 Energy-saving multistage formula tunnel sprays sterilization system

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108072276A (en) * 2017-11-30 2018-05-25 安徽省恒伟铋业有限公司 A kind of residual temperature concurrent heating sintering equipment
CN113207970A (en) * 2021-05-10 2021-08-06 济南道丰食品有限公司 Processing technology of compound protein beverage
CN113956946A (en) * 2021-11-25 2022-01-21 合肥中辰轻工机械有限公司 Pasteurization machine export heat sink
CN115517326A (en) * 2022-08-15 2022-12-27 杭州娃哈哈精密机械有限公司 Energy-saving multistage formula tunnel sprays sterilization system

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
C56 Change in the name or address of the patentee
CP03 Change of name, title or address

Address after: 610012 Wenjiang, Chengdu District, Chengdu, Taiwan Science and Technology Industrial Development Zone West

Patentee after: Chengdu Julong biological Polytron Technologies Inc

Address before: 610041, Wenjiang District, Sichuan City, Chengdu province Chengdu Straits science and Technology Industrial Development Zone West

Patentee before: Chengdu Julong Biology Technology Co., Ltd.

PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of utility model: Water conservation, energy-conserving sterilization machine

Effective date of registration: 20170301

Granted publication date: 20150729

Pledgee: Agricultural Bank of China Limited by Share Ltd Chengdu Wenjiang branch

Pledgor: Chengdu Julong biological Polytron Technologies Inc

Registration number: 2017510000013

PE01 Entry into force of the registration of the contract for pledge of patent right