CN204496271U - A kind of Treatment of Metal Surface production line controller of conveyer - Google Patents
A kind of Treatment of Metal Surface production line controller of conveyer Download PDFInfo
- Publication number
- CN204496271U CN204496271U CN201520189284.3U CN201520189284U CN204496271U CN 204496271 U CN204496271 U CN 204496271U CN 201520189284 U CN201520189284 U CN 201520189284U CN 204496271 U CN204496271 U CN 204496271U
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- Prior art keywords
- transporter
- treatment
- metal surface
- trolley
- production line
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The utility model discloses a kind of Treatment of Metal Surface production line controller of conveyer, comprise transporter, production control device, it is characterized in that, also comprise switch board, multipole trolley, signal receiving device and emitter, described multipole trolley is fixedly mounted in transporter travel rail and one end and is connected with production control device, described switch board to be arranged on transporter and to be connected with multipole trolley by current-collector brush, be that transporter is powered by described multipole trolley, the production control device being fixed with signal projector sends to the switch board being provided with signal receiver the operation that instruction controls transporter.The utility model improves the reliability of transport vehicle, serviceable life and communication efficiency, reduces maintenance cost, guarantees safety in utilization.
Description
Technical field
The utility model relates to the control device that Treatment of Metal Surface production line carries out the plant equipment of automatic material transport, particularly a kind of Treatment of Metal Surface production line controller of conveyer.
Background technology
In Treatment of Metal Surface production line, metalliferous material is put into treatment trough according to process process requirements and is carried out chemical treatment by material transportation employing track transport machine.After having processed, material takes out by transporter again, puts into next groove and carries out respective handling, until all treatment process completes.
Transporter design current in the market be that all the sensors signal is connected with the control system of fixing by cable-pulling chain or flexible towing cable with motor power without independently controller on transporter platform.Above-mentioned project organization brings following disadvantage: cable-pulling chain or flexible towing cable are not suitable for the reciprocating needs of transporter high speed, and failure rate is high; If during with track configurations multiple stage transport vehicle, cabling arrangements is complicated, takes up room large; Carrier communication transfer rate is low, and antijamming capability is weak; Be not suitable for the production line structure of circular orbit.
Utility model content
The utility model provides a kind of Treatment of Metal Surface production line controller of conveyer, in order to solve in prior art have in transporter operational process that drag chain or towing cable power and bring be not suitable for the reciprocating requirement of high speed and be not suitable for the problem that circular orbit runs.
The utility model provides a kind of Treatment of Metal Surface production line controller of conveyer, comprise transporter, production control device, also comprise switch board, multipole trolley, signal receiving device and sender unit, described multipole trolley one end is connected with production control device, described switch board to be arranged on transporter and to be connected with multipole trolley by current-collector brush, be that transporter is powered by described multipole trolley, the production control device being fixed with sender unit sends to the switch board being provided with signal receiving device the operation that instruction controls transporter.
Described multipole trolley is fixedly installed on described transporter travel rail pedestal or with along travel rail and be arranged in parallel.
Exchanges data between described sender unit and described signal receiving device is realized by WLAN (wireless local area network).
Described signal receiving device is made up of two airborne antennas, and these two airborne antennas are arranged on switch board top and mounting distance is greater than 20 centimetres.
Described multipole trolley is 6 pole trolleys, comprises electrical power contacts line, emergency stop osculatory and protective ground osculatory.
Described electrical power contacts line carrier is three-phase alternating current, and described protective ground trolley carrier is single-phase 220V alternating current.
The utility model beneficial effect is as follows:
A, adopt independent switch board and slide wire power supply mode to improve reliability and the serviceable life of transport vehicle, equipment is installed and simply more convenient to operate;
B, employing wireless network communication modes realize exchanges data, and communication efficiency is high, and antijamming capability is strong;
C, simultaneously reduction maintenance cost and human cost, guarantee safety in utilization.
Accompanying drawing explanation
Fig. 1 is the structural scheme of mechanism of a kind of Treatment of Metal Surface production line of the utility model controller of conveyer;
Wherein: 1-transporter, 2-switch board, 3-production control device, 4-multipole trolley; 401-three-phase alternating current trolley, 402-ground connection trolley, 403-emergency stop trolley, 5-current-collector brush; 6-sender unit, 7-signal receiving device, 8-travel rail.
Embodiment
Below in conjunction with Figure of description, the utility model embodiment is described in further detail.
As shown in Figure 1, the present embodiment provides a kind of Treatment of Metal Surface production line controller of conveyer, comprise transporter 1, production control device 3, also comprise switch board 2, multipole trolley 4, sender unit 6 and signal receiving device 7, be fixedly installed side by side on the pedestal that multipole trolley 4 is fixedly mounted on transporter travel rail 8 or with travel rail, and multipole trolley 4 one end is connected with production control device 3 and powers for transporter 1.The motion in transporter 1 General Requirements at least 2 directions, therefore the kinetic control system of transporter 1 motor must be arranged on transporter 1 platform, transporter 1 configures independent switch board to guarantee the reliability of controlling functions, so switch board 2 to be arranged on transporter 1 and to be connected with multipole trolley 4 by current-collector brush 5.The production control device 3 being fixed with sender unit 6 sends to the switch board 2 being provided with signal receiving device 7 operation that instruction controls transporter 1, and this instruction realizes exchanges data by WLAN (wireless local area network).
The present embodiment achieves the exchanges data between switch board 2 and production control device 3 by wireless network, and adopt multipole trolley 4 to replace drag chain or towing cable to transmit electric power, solve realize that communication transfer or power supply bring by drag chain or towing cable mode be not suitable for the reciprocating requirement of high speed and be not suitable for the structure of circular orbit.
Simultaneously eliminate the impact of the interference effect that steel-structure factory building causes in order to what improve communication with transporter operational reliability, on switch board, signal receiving device 7 is made up of two airborne antennas, and these two airborne antennas are arranged on switch board top and mounting distance is greater than 20 centimetres.
Preferably multipole trolley adopts 6 pole trolleys; comprise electrical power contacts line 401, protective ground osculatory 402 and emergency stop osculatory 403; electric power supply and outside emergency-stop signal is provided to switch board 2 by electrical power contacts line 401, emergency stop osculatory 403; realize power to power and outside emergency shut-down control device; further electrical power contacts line 401 carrier is three-phase alternating current, and protective ground trolley 402 carrier is single-phase 200V alternating current.
When transporter 1 works, provide power to power by production control device 3 through multipole trolley 4 to transporter 1, production line control device 3 realizes the exchanges data with switch board 1 by the mode of WLAN (wireless local area network), and controls dividing a word with a hyphen at the end of a line or the process of material of transporter 1.When running into emergency condition and need stopping in emergency, by relay, 24V direct current signal is converted to 220V AC signal by production line control device 3, to guarantee the conveying reliability of trolley.This signal sends cutoff command by the emergency stop trolley 403 of outer setting to switch board 2; switch board 2 converts 220V AC signal to 24V direct current signal by relay again after receiving signal and controls related emergency deadman control, realizes transporter outside and stops in emergency.
Transporter 1 in concrete operations allows multiple modes of operation, can the on-the-spot manual operation switch board 2 of transporter 1, also can long-range manual operation production line control device 3.Operator scheme is summarized as follows: a, on-the-spot hands-operation (worker stands is on transporter); B, on-site wireless operation (workman is not on transporter); C, remote handle operate; D, long-range semi-automatic operation; E, long-range full automatic working.
Obviously, those skilled in the art can carry out various change and modification to the utility model and not depart from spirit and scope of the present utility model.Like this, if these amendments of the present utility model and modification belong within the scope of the utility model claim and equivalent technologies thereof, then the utility model is also intended to comprise these change and modification.
Claims (6)
1. a Treatment of Metal Surface production line controller of conveyer, comprise transporter, production control device, it is characterized in that, also comprise switch board, multipole trolley, signal receiving device and sender unit, described multipole trolley one end is connected with production control device, described switch board to be arranged on transporter and to be connected with multipole trolley by current-collector brush, be that transporter is powered by described multipole trolley, the production control device being fixed with sender unit sends to the switch board being provided with signal receiving device the operation that instruction controls transporter.
2. a kind of Treatment of Metal Surface production line controller of conveyer according to claim 1, is characterized in that, described multipole trolley is fixedly installed on described transporter travel rail pedestal or with travel rail and is fixedly installed side by side.
3. a kind of Treatment of Metal Surface production line controller of conveyer according to claim 1, it is characterized in that, the exchanges data between described sender unit and described signal receiving device is realized by WLAN (wireless local area network).
4. a kind of Treatment of Metal Surface production line controller of conveyer according to claim 1, it is characterized in that, described signal receiving device comprises two airborne antennas, and these two airborne antennas are arranged on switch board top and mounting distance is greater than 20 centimetres.
5. a kind of Treatment of Metal Surface production line controller of conveyer according to claim 1, it is characterized in that, described multipole trolley is 6 pole trolleys, comprises electrical power contacts line, emergency stop osculatory and protective ground osculatory.
6. a kind of Treatment of Metal Surface production line controller of conveyer according to claim 5, is characterized in that, described electrical power contacts line carrier is three-phase alternating current, and described protective ground trolley carrier is single-phase 220V alternating current.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520189284.3U CN204496271U (en) | 2015-03-31 | 2015-03-31 | A kind of Treatment of Metal Surface production line controller of conveyer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520189284.3U CN204496271U (en) | 2015-03-31 | 2015-03-31 | A kind of Treatment of Metal Surface production line controller of conveyer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204496271U true CN204496271U (en) | 2015-07-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520189284.3U Active CN204496271U (en) | 2015-03-31 | 2015-03-31 | A kind of Treatment of Metal Surface production line controller of conveyer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204496271U (en) |
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2015
- 2015-03-31 CN CN201520189284.3U patent/CN204496271U/en active Active
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |