CN204486761U - A kind of casting system for Ag positive plate servo-drive of casting - Google Patents

A kind of casting system for Ag positive plate servo-drive of casting Download PDF

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Publication number
CN204486761U
CN204486761U CN201520115462.8U CN201520115462U CN204486761U CN 204486761 U CN204486761 U CN 204486761U CN 201520115462 U CN201520115462 U CN 201520115462U CN 204486761 U CN204486761 U CN 204486761U
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China
Prior art keywords
casting
drive
servo
positive plate
casting ladle
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CN201520115462.8U
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Chinese (zh)
Inventor
宣佩建
杨易
刘延顺
曾金辉
王海兵
梁明杰
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Ganzhou Jin Huan Casting Equipment Co Ltd
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Ganzhou Jin Huan Casting Equipment Co Ltd
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Abstract

The utility model relates to a kind of casting system of casting machine, particularly a kind of casting system for Ag positive plate servo-drive of casting.The technical problem that utility model will solve is to provide and a kind of drives vert fast response time, time of casting ladle short; casting precision is high; and be provided with triple safe casting safeguard measure, the casting system for Ag positive plate servo-drive of casting of a large amount of raw material and human and material resources can be saved.In order to solve the problems of the technologies described above, the utility model provides a kind of like this casting system for Ag positive plate servo-drive of casting, and includes control system, servo-drive system, casting ladle rotating shaft, casting ladle, shaft coupling, discharging opening, LOAD CELLS, mould bases conveyer, positive plate mould and frame.The utility model reaches and drives vert fast response time, time of casting ladle short, and casting precision is high, can save the effect of a large amount of raw material and human and material resources.

Description

A kind of casting system for Ag positive plate servo-drive of casting
Technical field
The utility model relates to a kind of casting system of casting machine, particularly a kind of casting system for Ag positive plate servo-drive of casting.
Background technology
Casting is the technique often adopted during a kind of industry manufactures, and adopts casting to manufacture a product, has technique simple, and the high feature being simultaneously applicable to mass production of security, therefore, casting industry development is rapid.Along with the progress of science and technology, people's innovation and creation have gone out casting machine, hand teeming is eliminated gradually, the technique of casting gets more and more, the quality of casting product is also more and more higher, casting conventional process has gravity casting, pressure pouring, rotated mold filing and spun casting, and modal casting process is gravity casting, and common gravity casting refers to comprise sand casting, metal pattern casting, solvent casting, lost foam casting and mud die cast etc.
At present, casting machine being most widely used in metallurgy industry, casting machine is one of visual plant of casting positive plate, driving casting ladle in prior art casting process verts and often carries out driving by hydraulic control cylinder manually and vert, because hydraulic oil has the operant response time of compressibility and workman, when causing casting ladle to vert, the response time is long, control accuracy does not reach requirement, little weight positive plate weight precision controlling is made to be difficult to realize, often cause the weight of positive plate bigger than normal or less than normal, not only waste a large amount of raw material, and waste of manpower, material resources.Therefore, how to reduce the response time that casting machine verts, the precision improving casting seems more and more urgent under current situation.
Utility model content
(1) technical problem that will solve
The utility model verts to overcome Artificial Control Driven by Hydraulic Cylinder casting ladle in prior art; response time is long; casting precision is low; not only waste a large amount of raw material; and waste of manpower, material resources shortcoming; the technical problems to be solved in the utility model is to provide and a kind of drives vert fast response time, time of casting ladle short; casting precision is high; and be provided with triple safe casting safeguard measure, the casting system for Ag positive plate servo-drive of casting of a large amount of raw material and human and material resources can be saved.
(2) technical scheme
In order to solve the problems of the technologies described above, the utility model provides a kind of like this casting system for Ag positive plate servo-drive of casting, and includes control system, servo-drive system, casting ladle rotating shaft, casting ladle, shaft coupling, discharging opening, LOAD CELLS, mould bases conveyer, positive plate mould and frame; Described control system is connected with servo-drive system, LOAD CELLS; Described casting ladle is arranged in casting ladle rotating shaft; Described casting ladle is provided with discharging opening; Described servo-drive system is connected with casting ladle rotating shaft by shaft coupling; Described LOAD CELLS is arranged in frame; Described mould bases conveyer is arranged on LOAD CELLS; Described positive plate mould is arranged on mould bases conveyer; Described servo-drive system and casting ladle rotating shaft are installed in frame.
Preferably, the casting system of described a kind of Ag positive plate servo-drive of casting also includes optoelectronic induction emitter, optoelectronic induction receiving system; Described control system is connected with optoelectronic induction emitter, optoelectronic induction receiving system; Described optoelectronic induction emitter, optoelectronic induction receiving system are arranged in the frame below casting ladle.
Preferably, the casting system of described a kind of Ag positive plate servo-drive of casting also includes safe lever; Described safe lever is arranged in the frame below electric induction emitter, optoelectronic induction receiving system.
Preferably, described servo-drive system is servomotor Direct driver.
Preferably, described control system is that PLC controls tradition.
Operation principle: open casting machine work, start positive plate of casting, servomotor operates, drive casting ladle axis of rotation, casting ladle is driven to vert together, vert after certain angle, fused solution in casting ladle begins through discharging opening and is cast to inside positive plate mould, along with the carrying out of casting, the weight of mould bases conveyer increases gradually, the weight of LOAD CELLS monitoring mould bases conveyer, when the weight of mould bases conveyer reaches setting value, LOAD CELLS sends a signal to control system at once, after control system receives signal, control servo-drive system is reversed, stop casting, complete the casting work of a positive plate,
Under special circumstances, as the magnetic interference by the external world, control system cannot receive the signal that LOAD CELLS sends, and casting ladle can continue quiescent pouring, when casting ladle arrives electric induction emitter and optoelectronic induction receiving system position, casting ladle can block the signal of telecommunication that electric induction emitter is launched, optoelectronic induction receiving system cannot receive signal, just can send a signal to control system at once, after control system receives signal, control servo-drive system is reversed, and stops casting;
If the stopping casting signal that LOAD CELLS and optoelectronic induction receiving system send all cannot make casting ladle reverse, stop casting, casting ladle can continue to vert, and at this moment casting ladle can be stopped by safe lever, and safe practice personnel handling failure is convenient in stopping of verting.
Described servo-drive system is servomotor Direct driver, and servomotor running stroke is accurate, fast response time, can improve the precision of casting machine casting positive plate.
Described control system is that PLC controls tradition.
Servomotor belongs to mechanical field prior art, and syndeton is mature technology, does not repeat them here.
LOAD CELLS, electric induction emitter and optoelectronic induction receiving system are existing mature technology, and its connected mode does not repeat them here, and control system can be realized by the programming of affiliated field.
(3) beneficial effect
The utility model solves Artificial Control Driven by Hydraulic Cylinder casting ladle in prior art and verts, response time is long, casting precision is low, not only waste a large amount of raw material, and waste of manpower, material resources shortcoming, the utility model reaches and drives vert fast response time, time of casting ladle short, and casting precision is high, can save the effect of a large amount of raw material and human and material resources.
Accompanying drawing explanation
Fig. 1 is front view of the present utility model.
Fig. 2 is left view of the present utility model.
Fig. 3 is the utility model perspective view.
Being labeled as in accompanying drawing: 1-servo-drive system, 2-shaft coupling, the rotating shaft of 3-casting ladle, 4-casting ladle, 5-discharging opening, 6-optoelectronic induction emitter, 7-frame, 8-LOAD CELLS, 9-mould bases conveyer, 10-positive plate mould, the safe lever of 11-, 12-optoelectronic induction receiving system.
Detailed description of the invention
Below in conjunction with drawings and Examples, the utility model is further described.
embodiment 1
A kind of casting system for Ag positive plate servo-drive of casting, as shown in Figure 3, control system, servo-drive system 1, casting ladle rotating shaft 3, casting ladle 4, shaft coupling 2, discharging opening 5, LOAD CELLS 8, mould bases conveyer 9, positive plate mould 10 and frame 7 is included; Described control system is connected with servo-drive system 1, LOAD CELLS 8; Described casting ladle 4 is arranged in casting ladle rotating shaft 3; Described casting ladle 4 is provided with discharging opening 5; Described servo-drive system 1 is connected with casting ladle rotating shaft 3 by shaft coupling 2; Described LOAD CELLS 8 is arranged in frame 7; Described mould bases conveyer 9 is arranged on LOAD CELLS 8; Described positive plate mould 10 is arranged on mould bases conveyer 9; Described servo-drive system 1 and casting ladle rotating shaft 3 are installed in frame 7.
embodiment 2
A kind of casting system for Ag positive plate servo-drive of casting, as shown in Figure 1, 2, control system, servo-drive system 1, casting ladle rotating shaft 3, casting ladle 4, shaft coupling 2, discharging opening 5, LOAD CELLS 8, mould bases conveyer 9, positive plate mould 10 and frame 7 is included; Described control system is connected with servo-drive system 1, LOAD CELLS 8; Described casting ladle 4 is arranged in casting ladle rotating shaft 3; Described casting ladle 4 is provided with discharging opening 5; Described servo-drive system 1 is connected with casting ladle rotating shaft 3 by shaft coupling 2; Described LOAD CELLS 8 is arranged in frame 7; Described mould bases conveyer 9 is arranged on LOAD CELLS 8; Described positive plate mould 10 is arranged on mould bases conveyer 9; Described servo-drive system 1 and casting ladle rotating shaft 3 are installed in frame 7.
The casting system of described a kind of Ag positive plate servo-drive of casting also includes optoelectronic induction emitter 6, optoelectronic induction receiving system 12; Described control system is connected with optoelectronic induction emitter 6, optoelectronic induction receiving system 12; Described optoelectronic induction emitter 6, optoelectronic induction receiving system 12 are arranged in the frame 7 below casting ladle 4.
embodiment 3
A kind of casting system for Ag positive plate servo-drive of casting, as shown in Figure 1, 2, control system, servo-drive system 1, casting ladle rotating shaft 3, casting ladle 4, shaft coupling 2, discharging opening 5, LOAD CELLS 8, mould bases conveyer 9, positive plate mould 10 and frame 7 is included; Described control system is connected with servo-drive system 1, LOAD CELLS 8; Described casting ladle 4 is arranged in casting ladle rotating shaft 3; Described casting ladle 4 is provided with discharging opening 5; Described servo-drive system 1 is connected with casting ladle rotating shaft 3 by shaft coupling 2; Described LOAD CELLS 8 is arranged in frame 7; Described mould bases conveyer 9 is arranged on LOAD CELLS 8; Described positive plate mould 10 is arranged on mould bases conveyer 9; Described servo-drive system 1 and casting ladle rotating shaft 3 are installed in frame 7.
The casting system of described a kind of Ag positive plate servo-drive of casting also includes optoelectronic induction emitter 6, optoelectronic induction receiving system 12; Described control system is connected with optoelectronic induction emitter 6, optoelectronic induction receiving system 12; Described optoelectronic induction emitter 6, optoelectronic induction receiving system 12 are arranged in the frame 7 below casting ladle 4.
The casting system of described a kind of Ag positive plate servo-drive of casting also includes safe lever 11; Described safe lever 11 is arranged in the frame 7 below electric induction emitter and optoelectronic induction receiving system 12.
embodiment 4
A kind of casting system for Ag positive plate servo-drive of casting, as shown in Figure 1, 2, control system, servo-drive system 1, casting ladle rotating shaft 3, casting ladle 4, shaft coupling 2, discharging opening 5, LOAD CELLS 8, mould bases conveyer 9, positive plate mould 10 and frame 7 is included; Described control system is connected with servo-drive system 1, LOAD CELLS 8; Described casting ladle 4 is arranged in casting ladle rotating shaft 3; Described casting ladle 4 is provided with discharging opening 5; Described servo-drive system 1 is connected with casting ladle rotating shaft 3 by shaft coupling 2; Described LOAD CELLS 8 is arranged in frame 7; Described mould bases conveyer 9 is arranged on LOAD CELLS 8; Described positive plate mould 10 is arranged on mould bases conveyer 9; Described servo-drive system 1 and casting ladle rotating shaft 3 are installed in frame 7.
The casting system of described a kind of Ag positive plate servo-drive of casting also includes optoelectronic induction emitter 6, optoelectronic induction receiving system 12; Described control system is connected with optoelectronic induction emitter 6, optoelectronic induction receiving system 12; Described optoelectronic induction emitter 6, optoelectronic induction receiving system 12 are arranged in the frame 7 below casting ladle 4.
The casting system of described a kind of Ag positive plate servo-drive of casting also includes safe lever 11; Described safe lever 11 is arranged in the frame 7 below electric induction emitter and optoelectronic induction receiving system 12.
Described servo-drive system 1 is servomotor Direct driver.
Described control system is that PLC controls tradition.
The above embodiment only have expressed preferred embodiment of the present utility model, and it describes comparatively concrete and detailed, but therefore can not be interpreted as the restriction to the utility model the scope of the claims.It should be pointed out that for the person of ordinary skill of the art, without departing from the inventive concept of the premise, can also make some distortion, improvement and substitute, these all belong to protection domain of the present utility model.Therefore, the protection domain of the utility model patent should be as the criterion with claims.

Claims (5)

1. the casting system for Ag positive plate servo-drive of casting, it is characterized in that, include control system, servo-drive system (1), casting ladle rotating shaft (3), casting ladle (4), shaft coupling (2), discharging opening (5), LOAD CELLS (8), mould bases conveyer (9), positive plate mould (10) and frame (7); Described control system is connected with servo-drive system (1), LOAD CELLS (8); Described casting ladle (4) is arranged in casting ladle rotating shaft (3); Described casting ladle (4) is provided with discharging opening (5); Described servo-drive system (1) is connected with casting ladle rotating shaft (3) by shaft coupling (2); Described LOAD CELLS (8) is arranged in frame (7); Described mould bases conveyer (9) is arranged on LOAD CELLS (8); Described positive plate mould (10) is arranged on mould bases conveyer (9); Described servo-drive system (1) and casting ladle rotating shaft (3) are installed in frame (7).
2. a kind of casting system for Ag positive plate servo-drive of casting according to claim 1, it is characterized in that, the casting system of described a kind of Ag positive plate servo-drive of casting also includes optoelectronic induction emitter (6), optoelectronic induction receiving system (12); Described control system is connected with optoelectronic induction emitter (6), optoelectronic induction receiving system (12); Described optoelectronic induction emitter (6), optoelectronic induction receiving system (12) are arranged in the frame (7) of casting ladle (4) below.
3. a kind of casting system for Ag positive plate servo-drive of casting according to claim 1, is characterized in that, the casting system of described a kind of Ag positive plate servo-drive of casting also includes safe lever (11); Described safe lever (11) is arranged in the frame (7) of electric induction emitter and optoelectronic induction receiving system (12) below.
4. a kind of casting system for Ag positive plate servo-drive of casting according to claim 1, is characterized in that, described servo-drive system (1) is servomotor Direct driver.
5. a kind of casting system for Ag positive plate servo-drive of casting according to claim 1, is characterized in that, described control system is that PLC controls tradition.
CN201520115462.8U 2015-02-25 2015-02-25 A kind of casting system for Ag positive plate servo-drive of casting Active CN204486761U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520115462.8U CN204486761U (en) 2015-02-25 2015-02-25 A kind of casting system for Ag positive plate servo-drive of casting

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520115462.8U CN204486761U (en) 2015-02-25 2015-02-25 A kind of casting system for Ag positive plate servo-drive of casting

Publications (1)

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CN204486761U true CN204486761U (en) 2015-07-22

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108421969A (en) * 2018-05-28 2018-08-21 广西南丹南方金属有限公司 A kind of automatic casting system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108421969A (en) * 2018-05-28 2018-08-21 广西南丹南方金属有限公司 A kind of automatic casting system
CN108421969B (en) * 2018-05-28 2024-02-09 广西南丹南方金属有限公司 Automatic casting system

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