CN204478970U - The high-precision formula of filter cleaner oil-out screw thread detects comparison device automatically - Google Patents
The high-precision formula of filter cleaner oil-out screw thread detects comparison device automatically Download PDFInfo
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- CN204478970U CN204478970U CN201520154672.8U CN201520154672U CN204478970U CN 204478970 U CN204478970 U CN 204478970U CN 201520154672 U CN201520154672 U CN 201520154672U CN 204478970 U CN204478970 U CN 204478970U
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Abstract
The high-precision formula that the utility model discloses a kind of filter cleaner oil-out screw thread detects comparison device automatically, goes up and filter cleaner feeler gauge is housed in the side edge of filter cleaner supplied materials conveying mechanism (3) to rotate testing agency (4) in described frame (2); Described frame rotates the side edge of testing agency at filter cleaner feeler gauge Determination conveying mechanism (6) is housed, in described frame and above filter cleaner feeler gauge rotates testing agency and Determination conveying mechanism, conveying robot (5) is equipped with at place, and Determination mechanism (7) is housed in described frame and at the below place of Determination conveying mechanism.The utility model improves filter cleaner oil-out thread measurement accuracy, effectively ensure that the product quality of filter cleaner, decreases labour, improve work efficiency, and convenience simple to operation, energy-saving and cost-reducing.
Description
Technical field
The present invention relates to a kind of can to the oil-out screw thread on filter cleaner and the whether qualified device detected of pore size thereof.
Background technology
At present, in vehicle motor lubricating system, by the full manual inspection of operating personnel to the whether qualified method detected of oil-out screw thread on its filter cleaner used (oil filter etc.), only with artificial experience, do not realize automation mechanized operation, its accuracy is poor, work efficiency is lower, have impact on the total quality of filter cleaner.
Summary of the invention
The object of the invention is to overcome above-mentioned deficiency, and provide a kind of and realize automation mechanized operation, the high-precision formula of the filter cleaner oil-out screw thread that improves filter cleaner oil-out thread measurement accuracy detects comparison device automatically.
The object of the invention realizes by the following technical solutions: the high-precision formula of filter cleaner oil-out screw thread detects comparison device automatically, comprise frame, filter cleaner supplied materials conveying mechanism, in described frame and the side edge of filter cleaner supplied materials conveying mechanism be equipped with filter cleaner feeler gauge rotate testing agency; Described frame rotates the side edge of testing agency at filter cleaner feeler gauge Determination conveying mechanism is housed, in described frame and above filter cleaner feeler gauge rotates testing agency and Determination conveying mechanism, conveying robot is equipped with at place, in described frame and at the below place of Determination conveying mechanism, Determination mechanism is housed; Described filter cleaner feeler gauge rotates testing agency and comprises the locating support be contained in frame, in the bottom of this locating support, buncher is housed, and described buncher is connected with feeler gauge mount pad by shaft coupling and plunger screw, and this feeler gauge mount pad is equipped with feeler gauge; By linear bearing, guide rod is housed on the top of described locating support and at the both sides place of feeler gauge, this guide rod is equipped with positioning mould holder; Described Determination mechanism comprises light emitting source, camera and camera lens, sends light and taken pictures facing to the oil-out screw thread of filter cleaner and aperture thereof by camera and camera lens by light emitting source.
After adopting the present invention, filter cleaner is carried from supplied materials, feeler gauge rotates and detects, feeding is carried to Determination, by Determination mechanism, the screw thread of its oil-out and aperture thereof are detected, comparison, for automation mechanized operation, by double check operation, traditional mechanical plug gauge detection basis increases and takes pictures and optical analysis Determination, improve filter cleaner oil-out thread measurement accuracy, effectively ensure that the product quality of filter cleaner, effectively prevent the product quality problem of former manual inspection, decrease labour, reduce production cost, improve work efficiency, and convenience simple to operation, energy-saving and cost-reducing, can be applicable to produce line in enormous quantities, there is significant technical progress.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is the forward vertical view (removing a part of frame and microcomputer controller etc.) of Fig. 1.
Fig. 3 is the structural representation of the filter cleaner feeler gauge rotation testing agency in Fig. 1.
Fig. 4 is the structural representation of the conveying robot in Fig. 1.
Fig. 5 is the structural representation of the Determination mechanism in Fig. 1.
Embodiment
Below by way of accompanying drawing and embodiment, the present invention is described in further detail.
With reference to Fig. 1, Fig. 2, the high-precision formula of filter cleaner oil-out screw thread of the present invention detects comparison device automatically, comprise frame 2, filter cleaner supplied materials conveying mechanism 3, in described frame 2 and the side edge of filter cleaner supplied materials conveying mechanism 3 be equipped with filter cleaner feeler gauge rotate testing agency 4; Described frame 2 rotates the side edge of testing agency 4 at filter cleaner feeler gauge Determination conveying mechanism 6 is housed, in described frame 2 and above filter cleaner feeler gauge rotates testing agency 4 and Determination conveying mechanism 6, conveying robot 5 is equipped with at place, and Determination mechanism 7 (referred to as CCD) is housed in described frame 2 and at the below place of Determination conveying mechanism 6.
Known with reference to Fig. 3, described filter cleaner feeler gauge rotates testing agency 4 and comprises the locating support 19 be contained in frame 2, in the bottom of this locating support 19, buncher 20 is housed, described buncher 20 is connected with feeler gauge mount pad 24 by shaft coupling 22 and plunger screw 23, and this feeler gauge mount pad 24 is equipped with feeler gauge 15; By linear bearing 21, guide rod 11 (and guide rod spring 16) is housed at the both sides place of feeler gauge 15 on the top of described locating support 19, this guide rod 11 is equipped with positioning mould holder 13.In the lower end of described guide rod 11, sensing chip 12 is housed, described locating support 19 is equipped with upper limit inductor 17 at the top place of described sensing chip 12, described locating support 19 is equipped with lower limit inductor 18 at the bottom place of described sensing chip 12.Described positioning mould holder 13, built with locating sleeve 14, locates the required filter cleaner detected.
Wherein, positioning mould holder 13 is concentric with feeler gauge 15, and the whole process being completed the oil-out screw thread of filter cleaner 1 by the compression of positive and negative, the reverse rotation of feeler gauge 15 and guide rod spring 16, resilience is detected; In the process detected, judge the good and bad of the oil-out ridge quality of filter cleaner by sensing chip 12 and the action response logic of upper limit inductor 17, lower limit inductor 18.
Known with reference to Fig. 4, described conveying robot 5 comprises the carrying and installation frame 50 be contained in frame 2, by slide rail 54, mobile cylinder 56 is housed on the top of this carrying and installation frame 50,54 times lift cylinder 52 is housed at this slide rail, and described lift cylinder is connected with sucker 51 52 times.Between described slide rail 54 and lift cylinder 52, slide block 53 of remodeling is housed, this slide block 53 of remodeling can adjust position up and down, to meet the status requirement of differing heights filter cleaner product.Described sucker 51 is connected with the vacuum generator 55 being contained in carrying and installation frame 50 top by pipeline.Conveying robot 5 carries out transfer carrying by vacuum principle to filter cleaner 1.
It is mobile cylinder 56 that filter cleaner 1 rotates testing agency 4 power source be carried on Determination conveying mechanism 6 by filter cleaner feeler gauge, mobile cylinder 56, by the retraction that stretches, drives the lift cylinder 52 and sucker 51 that are arranged on slide rail 54 back and forth between filter cleaner feeler gauge rotation testing agency 4 and Determination conveying mechanism 6, after filter cleaner 1 completes the detection of filter cleaner feeler gauge rotation testing agency 4 operation, mobile cylinder 56 stretches out, sucker 51 is hit exactly to be rotated above the filter cleaner 1 in testing agency in filter cleaner feeler gauge, then lift cylinder 52 stretches out, make sucker 51 and filter cleaner 1 housing contacts, then vacuum generator 55 action, vacuum is formed between sucker 51 and filter casing, after vacuum generator 55 action certain hour, lift cylinder 52 bounces back to cylinder stroke positions, mobile cylinder 56 bounces back and drags slide rail 54, filter cleaner 1 is transferred to above Determination conveying mechanism 6, by lift cylinder 52, filter cleaner 1 is put on Determination conveying mechanism 6 again, filter cleaner 1 is transported to Determination mechanism 7 within sweep of the eye by Determination conveying mechanism 6, carries out the oil-out screw thread of filter cleaner and taking pictures and optical analysis of aperture thereof.
Known with reference to Fig. 5, described Determination mechanism 7 comprises light emitting source 71 (on top, be contained on light emitting source frame 74), camera 73 and camera lens 72 is (in bottom, be contained on camera frame 75), send light by light emitting source 71 and carried out take pictures (shooting) facing to the oil-out screw thread of filter cleaner (bottom) and aperture thereof by camera and camera lens, can be described as CCD detection mode.Light emitting source, the camera of described Determination mechanism 7 are electrically connected with microcomputer controller 10.Inspection rejects cylinder 8 (being in the Determination conveying mechanism rear portion shown in Fig. 2) and inspection rejects feeder 9 (being in the Determination conveying mechanism shown in Fig. 2 anterior) are housed in described frame 2 and in the side edge (for later process) of Determination mechanism 7 and Determination conveying mechanism 6, and this inspection rejects cylinder 8 is electrically connected with microcomputer controller 10.
Known with reference to Fig. 2, Fig. 4, Fig. 5, after filter cleaner feeler gauge rotation testing agency 4 completes the detection of oil-out screw thread mechanical system of filter cleaner, by artificial, filter cleaner bad for oil-out thread quality is taken away, up-to-standard filter cleaner is then caught by conveying robot 5 and is got on Determination conveying mechanism 6, is transported to down one Determination station through Determination conveying mechanism 6, guide plate 76 is equipped with in front portion on described Determination conveying mechanism 6 and metal sensor 77 is equipped with at its rear portion, this metal sensor 77 is in the right edge (as shown in Figure 2) of Determination mechanism 7 and is electrically connected with microcomputer controller 10, when filter cleaner is transported to behind the top of Determination mechanism 7 by Determination conveying mechanism 6, metal sensor 77 triggers induction, provide a camera photographing signals, camera through the aperture of the oil-out screw thread of Determination mechanism 7 pairs of filter cleaners is taken pictures, optical analysis, and microcomputer controller (containing display) contrasts relevant data, judge that whether the pore size of the oil-out screw thread of filter cleaner is qualified, in order to avoid there is batch mixing phenomenon: after judging filter cleaner, provide judged result, result will be shown by the display of microcomputer controller in frame 2.After the pore size of the oil-out screw thread of filter cleaner meets the interior setting parameter value of microcomputer controller 10, by Determination conveying mechanism 6, qualified filter cleaner 1 is delivered to next equipment and carry out product silk-screen operation production line operation, and after the pore size of the oil-out screw thread of filter cleaner do not meet interior setting parameter value, bad filter cleaner is picked out by the inspection rejects cylinder 8 being assemblied in Determination conveying mechanism side, bad filter cleaner is then along entering in inspection rejects feeder 9, after the filter cleaner in inspection rejects feeder 9 is stacked into some, by product examine personnel, poor prognostic cause data preparation is carried out to defective products.
Known with reference to accompanying drawing, the oil-out thread measurement comparison method of filter cleaner of the present invention is: the filter cleaner product accepting last process, be delivered to filter cleaner feeler gauge by filter cleaner supplied materials conveying mechanism 3 and rotate the front of testing agency 4, then by employee on line filter cleaner 1 picked up and put into filter cleaner feeler gauge and rotate on the positioning mould holder 13 of testing agency 4; This filter cleaner 1 initially limits its scope of activities by locating sleeve 14, makes the oil-out threaded hole center of filter cleaner and feeler gauge 15 center close; After locating sleeve 14 put into by filter cleaner, pressing down filter cleaner by manually touching, in the process pressed down, manually will do final location to filter cleaner, make the oil-out threaded hole of filter cleaner easily enter in feeler gauge 15; Because feeler gauge 15 is driven by buncher 20 the feeler gauge mount pad 24 installing feeler gauge 15 by shaft coupling 22, so after the oil-out screw thread of filter cleaner enters feeler gauge 15, being driven by buncher 20 makes feeler gauge 15 screw in the oil-out threaded hole of this filter cleaner, along with the rotation of buncher 20, the guide rod 11 of filter cleaner on linear bearing 21 moves downward; After sensing chip 12 arrives lower limit inductor 18, buncher 20 reverses, filter cleaner moves upward under the reversion of feeler gauge 15 and the rebound effect of guide rod spring 16, when moving up to certain distance, feeler gauge 15 departs from the oil-out threaded hole of filter cleaner, and then sensing chip 12 arrives upper limit inductor 17 under the effect of guide rod spring 16, and buncher 20 rotates forward again, so constantly circulates and the oil-out thread quality of batch detection filter cleaner.
When the oil-out thread quality of filter cleaner is bad, in the process detected, just there will be stuck phenomenon, when its clamping force arrives preload force, plunger screw 23 departs from feeler gauge mount pad 24, to protect buncher 20; When the oil-out screw thread of filter cleaner does not have tapping to put in place, detect process in, sensing chip 12 cannot arrive lower limit inductor 18 in setting-up time, now just there will be filter cleaner constantly spin on positioning mould holder 13 turn.Therefore, when detected filter cleaner occur spinning turn or stuck phenomenon time, then by manually filter cleaner defective products being chosen.
Claims (5)
1. the high-precision formula of filter cleaner oil-out screw thread detects comparison device automatically, comprise frame (2), filter cleaner supplied materials conveying mechanism (3), it is characterized in that: go up in described frame (2) and in the side edge of filter cleaner supplied materials conveying mechanism (3), filter cleaner feeler gauge rotation testing agency (4) be housed; Go up in described frame (2) and in the side edge of filter cleaner feeler gauge rotation testing agency (4), Determination conveying mechanism (6) be housed, go up in described frame (2) and at the top place of filter cleaner feeler gauge rotation testing agency (4) and Determination conveying mechanism (6), conveying robot (5) be housed, go up in described frame (2) and at the below place of Determination conveying mechanism (6), Determination mechanism (7) be housed; Described filter cleaner feeler gauge rotates testing agency (4) and comprises the locating support (19) be contained in frame (2), in the bottom of this locating support (19), buncher (20) is housed, described buncher (20) is connected with feeler gauge mount pad (24) by shaft coupling (22) and plunger screw (23), and this feeler gauge mount pad (24) is equipped with feeler gauge (15); By linear bearing (21), guide rod (11) is housed on the top of described locating support (19) and at the both sides place of feeler gauge (15), this guide rod (11) is equipped with positioning mould holder (13); Described Determination mechanism (7) comprises light emitting source (71), camera (73) and camera lens (72), sends light and taken pictures facing to the oil-out screw thread of filter cleaner and aperture thereof by camera and camera lens by light emitting source (71).
2. the high-precision formula of filter cleaner oil-out screw thread according to claim 1 detects comparison device automatically, it is characterized in that: in the lower end of described guide rod (11), sensing chip (12) is housed, go up at described locating support (19) and at the top place of described sensing chip (12), upper limit inductor (17) be housed, go up at described locating support (19) and at the bottom place of described sensing chip (12), lower limit inductor (18) be housed.
3. the high-precision formula of filter cleaner oil-out screw thread according to claim 2 detects comparison device automatically, it is characterized in that: described conveying robot (5) comprises the carrying and installation frame (50) be contained in frame (2), by slide rail (54), mobile cylinder (56) is housed on the top of this carrying and installation frame (50), lift cylinder (52) is housed under this slide rail (54), under described lift cylinder (52), is connected with sucker (51).
4. the high-precision formula of filter cleaner oil-out screw thread according to claim 3 detects comparison device automatically, it is characterized in that: slide block of remodeling (53) is housed between described slide rail (54) and lift cylinder (52); Described sucker (51) is connected with the vacuum generator (55) being contained in carrying and installation frame (50) top by pipeline.
5. the high-precision formula of filter cleaner oil-out screw thread according to claim 1 detects comparison device automatically, it is characterized in that: go up in described frame (2) and in the side edge of Determination mechanism (7) and Determination conveying mechanism (6), inspection rejects cylinder (8) and inspection rejects feeder (9) be housed, this inspection rejects cylinder (8) is electrically connected with microcomputer controller (10); Guide plate (76) is housed in front portion on described Determination conveying mechanism (6) and metal sensor (77) is equipped with at its rear portion, and this metal sensor (77) is in the right edge of Determination mechanism (7) and is electrically connected with microcomputer controller (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520154672.8U CN204478970U (en) | 2015-03-18 | 2015-03-18 | The high-precision formula of filter cleaner oil-out screw thread detects comparison device automatically |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520154672.8U CN204478970U (en) | 2015-03-18 | 2015-03-18 | The high-precision formula of filter cleaner oil-out screw thread detects comparison device automatically |
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| CN204478970U true CN204478970U (en) | 2015-07-15 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104764377A (en) * | 2015-03-18 | 2015-07-08 | 浙江环球滤清器有限公司 | High-precision type automatic filter oil outlet thread detection comparison device |
| CN105953700A (en) * | 2016-06-21 | 2016-09-21 | 珠海格力电器股份有限公司 | Fan blade axle hole aperture detection apparatus and detection method |
| CN105966914A (en) * | 2016-05-28 | 2016-09-28 | 上海大学 | Transferring manipulator for central pipes of filter element |
| CN111701884A (en) * | 2020-07-02 | 2020-09-25 | 武汉森赛睿科技有限公司 | Converging type sucking disc ceramic flaw detection device |
-
2015
- 2015-03-18 CN CN201520154672.8U patent/CN204478970U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104764377A (en) * | 2015-03-18 | 2015-07-08 | 浙江环球滤清器有限公司 | High-precision type automatic filter oil outlet thread detection comparison device |
| CN104764377B (en) * | 2015-03-18 | 2018-01-16 | 浙江环球滤清器有限公司 | The high-precision formula automatic detection comparison device of cleaner oil-out screw thread |
| CN105966914A (en) * | 2016-05-28 | 2016-09-28 | 上海大学 | Transferring manipulator for central pipes of filter element |
| CN105953700A (en) * | 2016-06-21 | 2016-09-21 | 珠海格力电器股份有限公司 | Fan blade axle hole aperture detection apparatus and detection method |
| CN111701884A (en) * | 2020-07-02 | 2020-09-25 | 武汉森赛睿科技有限公司 | Converging type sucking disc ceramic flaw detection device |
| CN111701884B (en) * | 2020-07-02 | 2021-10-19 | 武汉森赛睿科技有限公司 | Converging type sucking disc ceramic flaw detection device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: HSOAR GROUP Co.,Ltd. Assignor: ZHEJIANG UNIVERSE FILTER Co. Contract record no.: X2021330000386 Denomination of utility model: High precision automatic detection and comparison device for filter outlet thread Granted publication date: 20150715 License type: Common License Record date: 20211011 |
|
| EE01 | Entry into force of recordation of patent licensing contract |