CN204461414U - The portable two-way laser of a kind of mining tunnel launches section detector - Google Patents
The portable two-way laser of a kind of mining tunnel launches section detector Download PDFInfo
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Abstract
本实用新型涉及巷道断面测试技术领域。公开了一种矿用巷道便携式双向激光发射断面检测仪,包括防爆壳体,所述防爆壳体两端各设有由激光测距模块,所述防爆壳体表面设有显示模块和水平仪,所述防爆壳体侧面还设有挂扣和照明灯,所述防爆壳体内还包括电源模块、通讯模块、控制键、控制芯片和GPS定位模块,所述控制芯片分别控制所述显示模块和激光测距模块,所述激光测距模块通过所述通讯模块与所述控制芯片实现通讯,所述水平仪通过所述通讯模块与所述控制芯片实现通讯,所述控制键连接所述控制芯片。本实用新型结构独特,测试过程中无需设置参考点,性能稳定可靠,具有一定的推广性。
The utility model relates to the technical field of roadway section testing. Disclosed is a portable two-way laser emitting cross-section detector for mining roadways, which includes an explosion-proof housing, a laser ranging module is provided at both ends of the explosion-proof housing, and a display module and a level are provided on the surface of the explosion-proof housing. The side of the explosion-proof housing is also provided with hanging buckles and lighting lamps. The explosion-proof housing also includes a power supply module, a communication module, a control key, a control chip and a GPS positioning module. The control chip controls the display module and the laser measuring module respectively. distance module, the laser distance measurement module communicates with the control chip through the communication module, the level meter communicates with the control chip through the communication module, and the control key is connected with the control chip. The utility model has a unique structure, does not need to set a reference point in the test process, has stable and reliable performance, and has certain popularization.
Description
技术领域technical field
本实用新型涉及巷道断面测试技术领域,尤其涉及一种矿用巷道便携式双向激光发射断面检测仪。The utility model relates to the technical field of roadway section testing, in particular to a portable two-way laser emission section detector for mine roadways.
背景技术Background technique
随着矿井开采强度和范围的加大,巷道断面不断加大,出现的安全事故增多,不但对巷道施工的人员和设备构成了直接威胁,而且影响施工进度,矿山巷道在掘进及掘进完成后存在诸多影响安全生产的因素,其中巷道围岩变形与破坏的动态特征对支护与维修的影响较大,及时掌握巷道围岩的变形情况,对于煤矿生产计划的制定与实施都有极其重要的意义,因此需要在日常维护中根据巷道的使用目的、服务期限及安全要求对巷道围岩变形参量进行测量。目前在巷道变形测试中多采用人工测量方法获得巷道断面的相关数据,再根据数据值得变化量,对巷道变形情况进行判定。但现有测试技术存在以下不足:(1)井下巷道的能见度较低,井下工人操作不方便,测试多采用人工测试的方法,直接测量顶底板高度与两帮宽带,测试过程中存在误差操作和测量误差情况,导致操作测量误差较大,而且需要工人按时去记录数据,常常出现工人记录数据不及时及精度不高而导致数据分析不准确等问题;(2)现有测试技术都为单一数值点测试,在断面周长和面积的计算上存在数据连线的缺失,断面测量结果不够精确;(3)现有巷道测试对于空间参量的定位存在不足,当顶底板同时发生变形是,难以直观对其实现有效判断;(4)测试范围有限,过程中受到测试环境影响较大,当有障碍物时测量难度较大,测试数据不够准确。With the increase of mine mining intensity and scope, the cross section of the roadway continues to increase, and the number of safety accidents increases, which not only poses a direct threat to the personnel and equipment of the roadway construction, but also affects the construction progress. Many factors affect safe production, among which the dynamic characteristics of roadway surrounding rock deformation and destruction have a greater impact on support and maintenance. Timely grasp of roadway surrounding rock deformation is of great significance for the formulation and implementation of coal mine production plans , so it is necessary to measure the deformation parameters of the surrounding rock of the roadway in daily maintenance according to the purpose of use, service period and safety requirements of the roadway. At present, in the roadway deformation test, the manual measurement method is mostly used to obtain the relevant data of the roadway section, and then the deformation of the roadway is judged according to the variation of the data value. But the existing test technology has the following deficiencies: (1) The visibility of the underground roadway is low, and it is inconvenient for underground workers to operate. The test mostly adopts the method of manual test, and directly measures the height of the roof and the bottom plate and the width of the two sides. Measurement errors lead to large operational measurement errors, and workers are required to record data on time, often causing problems such as inaccurate data analysis caused by workers not recording data in time and with low accuracy; (2) the existing testing technology is a single value Point test, there is a lack of data connection in the calculation of the perimeter and area of the section, and the section measurement result is not accurate enough; (3) the existing roadway test has insufficient positioning of the spatial parameters, and it is difficult to be intuitive when the top and bottom plates deform at the same time To achieve effective judgment; (4) The test range is limited, the process is greatly affected by the test environment, it is difficult to measure when there are obstacles, and the test data is not accurate enough.
实用新型内容Utility model content
本实用新型的目的是克服已有井下巷道围岩变形测量的不足之处,提供一种稳定性强、自动化程度高、精度高、测量范围大的矿用巷道断面激光测量装置,可以快速准确测试巷道断面高度、宽度、周长、面积的测试装置,为巷道的稳定性、支护设计和效果进行评价,对支护形式、支架尺寸及间距的修正和时间进行判断,提供全面、有效的技术参数。The purpose of this utility model is to overcome the deficiencies of existing underground roadway surrounding rock deformation measurement, to provide a mine roadway section laser measuring device with strong stability, high degree of automation, high precision and large measurement range, which can quickly and accurately test The test device for the height, width, perimeter and area of the roadway section is used to evaluate the stability of the roadway, support design and effect, and to judge the correction and time of the support form, support size and spacing, providing comprehensive and effective technology parameter.
一种矿用巷道便携式双向激光发射断面检测仪,包括防爆壳体,所述防爆壳体两端各设有由激光发射器和激光接收器组成的激光测距模块,所述防爆壳体表面设有显示模块和水平仪,所述防爆壳体侧面还设有挂扣和照明灯,所述防爆壳体底部设有用于旋转的底座,所述底座上设有三个用于调节高度的支撑架,所述防爆壳体内还包括电源模块、通讯模块、控制键、控制芯片和GPS定位模块,所述控制芯片包括存储单元和处理器,所述电源为所述显示模块、通讯模块、水平仪、控制芯片和GPS定位模块供电,所述控制芯片分别控制所述显示模块和激光测距模块,所述激光测距模块通过所述通讯模块与所述控制芯片实现通讯,所述水平仪通过所述通讯模块与所述控制芯片实现通讯,所述控制键连接所述控制芯片,所述GPS定位模块还具有GSM或CDMA卡槽。A portable two-way laser emitting cross-section detector for mine roadway, comprising an explosion-proof housing, a laser ranging module composed of a laser transmitter and a laser receiver is provided at both ends of the explosion-proof housing, and the surface of the explosion-proof housing is equipped with There is a display module and a spirit level. The side of the explosion-proof housing is also provided with hooks and lights. The bottom of the explosion-proof housing is provided with a base for rotation. The base is provided with three support frames for height adjustment. The explosion-proof housing also includes a power supply module, a communication module, a control key, a control chip and a GPS positioning module, the control chip includes a storage unit and a processor, and the power supply is the display module, communication module, level, control chip and The GPS positioning module supplies power, the control chip controls the display module and the laser ranging module respectively, the laser ranging module communicates with the control chip through the communication module, and the spirit level communicates with the control chip through the communication module The control chip realizes communication, the control key is connected to the control chip, and the GPS positioning module also has a GSM or CDMA card slot.
具体的,所述显示模块为液晶显示器。Specifically, the display module is a liquid crystal display.
具体的,所述电源模块为充电式锂电池。Specifically, the power module is a rechargeable lithium battery.
本实用新型的有益效果:The beneficial effects of the utility model:
1.本实用新型采用双向发射,相对传统的单向发射,不需要设置参考点,可以有效实现在测试过程中对空间定位计算,而且传统的单向发射在不同的位置需要设置不同的参考点,十分麻烦,本实用新型能够在位于巷道的任意位置均无参考点测量,以及避免在测试过程中对于巷道测试环境较差的影响,与其他杂物遮挡影响到测试效果的干扰。1. The utility model adopts two-way emission, compared with the traditional one-way emission, it does not need to set a reference point, which can effectively realize the calculation of space positioning during the test process, and the traditional one-way emission needs to set different reference points in different positions , very troublesome, the utility model can be located in any position in the roadway without a reference point measurement, and avoid the influence of the poor test environment of the roadway during the test process, and the interference with other sundries that affect the test effect.
2.本实用新型的挂扣设计方便测试人员将测量仪携带身上,同时照明灯的设计同样在光线不足的环境下利于测量。2. The hanging buckle design of the utility model is convenient for the tester to carry the measuring instrument on the body, and the design of the lighting lamp is also conducive to measurement in an environment with insufficient light.
3.本实用新型的GPS定位模块可以将仪器自身定位信息通过卡槽内的SIM卡进行通讯,与井下人员定位系统配合使用可以更好地观察测试人员的行踪,也保证了测试人员的安全。3. The GPS positioning module of the utility model can communicate the positioning information of the instrument itself through the SIM card in the card slot, and cooperate with the underground personnel positioning system to better observe the whereabouts of the testers and ensure the safety of the testers.
4.本实用新型的性能及可操作性稳定,成本制作底廉,满足对煤矿的安全、高效生产需求,具有很好的实用价值和广阔的市场前景。4. The performance and operability of the utility model are stable, and the production cost is low, which meets the safety and high-efficiency production requirements of coal mines, and has good practical value and broad market prospects.
5.本实用新型采用高性能处理器对测试数据进行插值和积分算法处理,相对于传统的分散定点测量,使得测量结果误差性更小。5. The utility model uses a high-performance processor to perform interpolation and integral algorithm processing on the test data. Compared with the traditional scattered fixed-point measurement, the error of the measurement result is smaller.
附图说明Description of drawings
图1为本实用新型的模块连接图;Fig. 1 is a module connection diagram of the present utility model;
图2为本实用新型测量极坐标原理图;Fig. 2 is the schematic diagram of measuring polar coordinates of the utility model;
图3为本实用新型实施例一的结构正视图;Fig. 3 is the structural front view of Embodiment 1 of the utility model;
图4为本实用新型实施例一的结构侧视图。Fig. 4 is a structural side view of Embodiment 1 of the present utility model.
附图标记如下:The reference signs are as follows:
1:激光测距模块;2:防爆壳体;3:液晶显示器;4:水平仪;5:挂扣;6:照明灯;7:控制键;8:底座;81:支撑架。1: laser ranging module; 2: explosion-proof housing; 3: liquid crystal display; 4: spirit level; 5: hanging buckle; 6: lighting; 7: control key; 8: base;
具体实施方式Detailed ways
下面结合附图和实施例对本实用新型作进一步的详细说明,应当理解,本实用新型的结构并不仅限于以下实施例:Below in conjunction with accompanying drawing and embodiment the utility model is described in further detail, it should be understood that the structure of the utility model is not limited to the following examples:
一种矿用巷道便携式双向激光发射断面检测仪,包括防爆壳体2,防爆壳体2两端各设有由激光发射器和激光接收器组成的激光测距模块1,防爆壳体2表面设有液晶显示模块和水平仪4,防爆壳体2侧面还设有挂扣5和照明灯6,防爆壳体2底部设有用于旋转的底座8,底座8上设有三个用于调节高度的支撑架81,防爆壳体2内还包括电源模块、通讯模块、控制键7、控制芯片和GPS定位模块,控制芯片包括存储单元和处理器,电源为显示模块、通讯模块、水平仪4、控制芯片和GPS定位模块供电,控制芯片分别控制显示模块和激光测距模块,激光测距模块1通过通讯模块与控制芯片实现通讯,水平仪4通过通讯模块与控制芯片实现通讯,控制键7连接控制芯片,GPS定位模块还具有GSM或CDMA卡槽,卡槽内可以插入SIM卡,用于将测试仪的坐标位置发送出去,配合矿用的井下定位系统使用,可以更好的观察测试人员的行踪,也保证了人员的安全,本实施例中显示模块为液晶显示器3,电源模块为充电式锂电池,本实施例中利用激光测距的自身特性,设计测试距离0.05m-200m,测量精度1-3mm的发射与接收系统。测试过程中,激光器可以进行单向或双向测试,其设计位置可以在便携式测试仪两端形成两个独立的发射和接受系统,液晶显示器设计尺寸为长×宽=4.4cm×3.6cm,能够显示实时测量距离以及测试过程中相关设置参量。控制键设计开关、单/双向模式、采样、显示、存储等主要操作按键。A portable two-way laser emitting cross-section detector for mining tunnels, comprising an explosion-proof housing 2, a laser ranging module 1 composed of a laser transmitter and a laser receiver is provided at both ends of the explosion-proof housing 2, and the surface of the explosion-proof housing 2 is equipped with There is a liquid crystal display module and a spirit level 4, and the side of the explosion-proof housing 2 is also equipped with a hanging buckle 5 and a lighting lamp 6, and the bottom of the explosion-proof housing 2 is provided with a base 8 for rotation, and the base 8 is provided with three support frames for adjusting the height 81. The explosion-proof housing 2 also includes a power supply module, a communication module, a control key 7, a control chip and a GPS positioning module, the control chip includes a storage unit and a processor, and the power supply is a display module, a communication module, a level 4, a control chip and GPS The positioning module supplies power, the control chip controls the display module and the laser ranging module respectively, the laser ranging module 1 communicates with the control chip through the communication module, the level gauge 4 communicates with the control chip through the communication module, the control key 7 connects with the control chip, and GPS positioning The module also has a GSM or CDMA card slot, in which a SIM card can be inserted to send out the coordinate position of the tester. It can be used with the mine underground positioning system to better observe the whereabouts of testers and ensure For the safety of personnel, the display module is a liquid crystal display 3 in this embodiment, and the power module is a rechargeable lithium battery. In this embodiment, the self characteristics of laser ranging are used to design a test distance of 0.05m-200m and a measurement accuracy of 1-3mm. with the receiving system. During the testing process, the laser can be used for one-way or two-way testing, and its design position can form two independent transmitting and receiving systems at both ends of the portable tester. Real-time measurement distance and related setting parameters during the test. The control keys are designed for switch, single/two-way mode, sampling, display, storage and other main operation keys.
实施例一:Embodiment one:
1)在巷道断面空间,任意选取位置利用仪器水平仪进行空间定位,调节底座的支撑架,使得测试仪稳固,通过水平仪确定测试角度与测试方位之后设置测距仪相关参数,设置测试巷道断面模式,完成测试前准备工作。1) In the cross-section space of the roadway, use the instrument level to locate the space at any position, adjust the support frame of the base to make the tester stable, set the relevant parameters of the rangefinder after determining the test angle and test orientation through the leveler, and set the test roadway section mode, Complete pre-test preparations.
2)对选定探测位置,操作仪器测试断面的距离d1,d2,转动仪器,调整测距仪后再进行下一次测距,进行巷道断面数据采集,测的第二次断面数据。每次数据采集的两个数据总成一个数据组,数据在采集完成后可以实现在测距仪内部设计的存储单元上进行双向测试的距离或单向测试距离数据的存储。根据测试需要在探测区段内同一位置,分别进行不同测试角度数据采集,数据采集完成后通过存储模块,将测试数据进行存储,依次完成巷道不同位置测试数据的采集存储。2) For the selected detection position, operate the instrument to test the distances d1 and d2 of the section, turn the instrument, adjust the distance meter, and then perform the next distance measurement, collect the roadway section data, and measure the second section data. The two data of each data collection form a data group. After the data is collected, the storage unit for two-way testing or one-way testing distance data can be stored on the storage unit designed inside the rangefinder. According to the test needs, data collection at different test angles is carried out at the same position in the detection section. After the data collection is completed, the test data is stored through the storage module, and the collection and storage of test data at different positions in the roadway is completed in turn.
3)对巷道点位测试数据进行整合与插值计算,形成完整巷道断面数据整理。进而获得全巷道断面的测试数据,实现对巷道断面的变形与破坏程度的评价,为安全生产提供可靠的技术指导,双向便携测距仪数据处理方法,现有地面单向测距仪的测试长度结合水平定位,首先确定进行每次测试的长度,按曲边面积和曲线段的极坐标积分获得激光测距传感器所扫过的曲边扇形的微元面积dA和扇形弧长dl,整个断面的面 3) Carry out integration and interpolation calculation on the roadway point test data to form a complete roadway section data arrangement. Then obtain the test data of the whole roadway section, realize the evaluation of the deformation and damage degree of the roadway section, provide reliable technical guidance for safe production, the data processing method of the two-way portable rangefinder, the test length of the existing ground one-way rangefinder Combined with horizontal positioning, first determine the length of each test, and obtain the microelement area dA and fan arc length dl of the curved sector swept by the laser ranging sensor according to the curved side area and the polar coordinate integral of the curved segment, and the entire section noodle
式中dθ,dA,dl,r分别是测量角、微元面积、微元曲线长和所测两点距离。In the formula, dθ, dA, dl, r are respectively the measuring angle, the area of the microelement, the length of the microelement curve and the distance between the two points measured.
以上显示和描述了本实用新型的基本原理和主要特征和本实用新型的优点。本领域的技术人应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present utility model and the advantages of the present utility model have been shown and described above. Those skilled in the art should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model The new model also has various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection required by the utility model is defined by the appended claims and their equivalents.
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2015
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| CN108955583A (en) * | 2018-09-10 | 2018-12-07 | 华东交通大学 | A kind of tunnel tunnel face cross-sectional area measuring instrument and measurement method |
| CN109029586A (en) * | 2018-09-10 | 2018-12-18 | 华东交通大学 | A kind of synthesis analyzer of localized tunnel face geometry and Geo-informatic Tupu |
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