CN204450562U - Multiple spot staggered floor 3D formula terminal-collecting machine - Google Patents
Multiple spot staggered floor 3D formula terminal-collecting machine Download PDFInfo
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- CN204450562U CN204450562U CN201420827824.1U CN201420827824U CN204450562U CN 204450562 U CN204450562 U CN 204450562U CN 201420827824 U CN201420827824 U CN 201420827824U CN 204450562 U CN204450562 U CN 204450562U
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Abstract
The utility model discloses a kind of multiple spot staggered floor 3D formula terminal-collecting machine, comprise mobile jib and pole, one end to the other end of pole is provided with the first high sucker fixed bar, two the first low sucker fixed bars, the second low sucker fixed bar, the second high sucker fixed bar and two second low sucker fixed bars successively; First high sucker fixed bar, the first low sucker fixed bar, the second high sucker fixed bar, the second low sucker fixed bar is all vertical with pole is socketed; First low sucker fixed bar and the second low sucker fixed bar are straight shape bar, first high sucker fixed bar and the second high sucker fixed bar are L shape bar, and the end of the first low sucker fixed bar, the second low sucker fixed bar, the first high sucker fixed bar and the second high sucker fixed bar is hinged with respectively can the first low sucker of Arbitrary Rotation, the second low sucker, the first high sucker and the second high sucker.The utility model can improve comprehensive production efficiency, reduces direct labor cost, improves operating environment, promote manufacturing technology level.
Description
Technical field
The utility model relates to automobile die manufacturing technology field, particularly refers to a kind of multiple spot staggered floor 3D formula terminal-collecting machine.
Background technology
General terminal-collecting machine structure is simple, and sucker position, substantially in same plane, is mainly used in covering and the comparatively simple part of surface configuration.Vehicle structural skeleton " floor frame beam " belongs to variable cross-section " several " font beam-like part, this part is passenger-car chassis " benchmark " class part, and its project organization is complicated, forming technology difficulty, in addition part is conducted oneself with dignity very heavy and is again slender type beam piece, and production and processing difficulty is very large.This part punching production equipment is the large-scale stamping line of 16000KN+8000KN+6300KN composition.Production line is implemented before automatic improving, and production model adopts unit line, manually send, pickup, the mode of the semi-automatic downslide of waste material.Because the deadweight of part is heavier, bring very large labour intensity to operating personnel.During artificial production, blank, semi-finished product, finished product are all that the feeding, discharge carrying out each operation of punching press by operating personnel operates and intermediate handling, and labour intensity is large, and there is certain potential safety hazard.Adopt general terminal-collecting machine obviously can not meet the requirement of carrying vehicle structural skeleton " floor frame beam ".
Summary of the invention
For above-mentioned the problems of the prior art, the purpose of this utility model is to provide a kind of multiple spot staggered floor 3D formula terminal-collecting machine improving comprehensive production efficiency, reduce direct labor cost, improve operating environment, promote manufacturing technology level.
For achieving the above object, multiple spot staggered floor 3D formula terminal-collecting machine provided by the utility model, comprise mobile jib, pole connected vertically with mobile jib, is characterized in that: one end to the other end of described pole is provided with the first high sucker fixed bar, two the first low sucker fixed bars, the second low sucker fixed bar, the second high sucker fixed bar and two second low sucker fixed bars successively; Described first high sucker fixed bar and two the first low sucker fixed bars are positioned at the side of pole, and the second high sucker fixed bar and three the second low sucker fixed bars are positioned at the opposite side of mobile jib;
Described first high sucker fixed bar, the first low sucker fixed bar, the second high sucker fixed bar, the second low sucker fixed bar are all socketed by circular connector is vertical with pole; Described first low sucker fixed bar and the second low sucker fixed bar are straight shape bar, first high sucker fixed bar and the second high sucker fixed bar are L shape bar, and the end of described first low sucker fixed bar, the second low sucker fixed bar, the first high sucker fixed bar and the second high sucker fixed bar is hinged with respectively can the first low sucker of Arbitrary Rotation, the second low sucker, the first high sucker and the second high sucker.
Preferably, described first high sucker and the first low sucker are the circular magnetic chuck that diameter is φ 75mm; The circular magnetic chuck of the second high suction tray to be diameter be φ 35mm; The circular magnetic chuck of described second low sucker to be diameter be φ 55mm or area are the Long Circle suckers of 80x40mm.
The utility model has the advantage of: this structure can improve comprehensive production efficiency, reduces direct labor cost, improves operating environment, promote manufacturing technology level, effectively realizes the automatic improving of production line.Elongated for part, changes of section is comparatively large, and the framework beam that adsorbable area is few, adopts this structure, effectively can solve the problem of framework beam automatic transporting.Multiple spot staggered floor 3D formula terminal-collecting machine, changes greatly for cross sectional shape, and the automated production of the complicated beam-like part of the less grade in adsorbable plan-position, also for have expanded thinking compared with the design of complex parts terminal-collecting machine when punching automation is produced.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is partial structurtes schematic diagram of the present utility model.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail.
Multiple spot staggered floor 3D formula terminal-collecting machine as shown in the figure, comprise mobile jib 1, with the pole connected vertically 2 of mobile jib 1, one end to the other end of pole 2 is provided with the first high sucker fixed bar 21, two the first low sucker fixed bars 22, one the second high sucker fixed bar 23 of low sucker fixed bar 24, second and two the second low sucker fixed bars 24 successively; First high sucker fixed bar 21 and two the first low sucker fixed bars 22 are positioned at the side of pole 2, and the second high sucker fixed bar 23 and three the second low sucker fixed bars 24 are positioned at the opposite side of mobile jib 1;
The low sucker fixed bar 24 of first high sucker fixed bar 21, first low sucker fixed bar the 22, second high sucker fixed bar 23, second is all socketed by circular connector is vertical with pole 2; First low sucker fixed bar 22 and the second low sucker fixed bar 24 are straight shape bar, first high sucker fixed bar 21 and the second high sucker fixed bar 23 are L shape bar, and the end of the first low sucker fixed bar 22, second high sucker fixed bar 21 of low sucker fixed bar 24, first and the second high sucker fixed bar 23 is hinged with respectively can the first low sucker 220, second low sucker 240, first high sucker 210 and the second high sucker 230 of Arbitrary Rotation.
First high sucker 210 and the first low sucker 220 are the circular magnetic chuck that diameter is φ 75mm; Second high suction tray 230 for diameter be the circular magnetic chuck of φ 35mm; Second low sucker 240 is the Long Circle sucker of 80x40mm for diameter is the circular magnetic chuck of φ 55mm or area.
Diagram does not represent gas circuit original paper, and tracheae and gas circuit original paper conformal are firmly arranged.
Operation principle of the present utility model is as follows: because framework beam part is elongated, and changes of section is comparatively large, and adsorbable area is few, for reaching the object of automated handling, also will eliminate the possibility that in motion process, part comes off, and only has the adsorption area increasing terminal-collecting machine sucker.In view of part adsorbable on body is limited, so must consider on technique binder surface, increase adsorbable point.Common terminal-collecting machine adsorption site mostly be planar design layout or almost plane design layout, but according to the feature of framework beam part itself, need to take staggered floor 3D formula to layout, high adsorption site and low adsorption site are alternately arranged, high adsorption site is adsorbed on part noumenon and is shaped on the face of high point, low adsorption site is adsorbed on drawing binder surface, and wants multiple spot to arrange.The selection of adsorption plane on adsorption site, conformal to select.
If middle for fulcrum with framework beam part, if its A holds quality to be obviously greater than B hold quality, therefore, for low adsorption site, the technique binder surface of A end arrange the circular magnetic chuck of φ 75mm one deck half, is arranged symmetrically with.For B end, due to binder surface area limitation, adopt the circular magnetic chuck of φ 55mm one deck half and the Long Circle sucker of 80x40 one deck half, alternately arrange.For high adsorption site, equally due to the limitation of adsorption plane, then the circular magnetic chuck of φ 35mm one deck half is set.
The beneficial effects of the utility model are as follows: after automatic improving, instead of 20 original operating personnels, carry out corresponding feeding, discharge operation and intermediate handling by 7 robots.Robot captures part, must have been come by terminal-collecting machine.Multiple spot staggered floor 3D formula terminal-collecting machine, comparatively large for changes of section, the automated production of the complicated beam-like part of the less grade in adsorbable plan-position, also for have expanded thinking compared with the design of complex parts terminal-collecting machine when punching automation is produced.
Effect illustrates: direct effect-framework beam productive temp promotes and reaches 60.38%:
Artificial production: 5.3/minute (notes: because artificial production at the uniform velocity, therefore can not get average measuring and calculating.) automated production: 8.5/minute; Production per minute increases number of packages: 8.5-5.3=3.2 part; Improved efficiency: (8.5-5.3)/5.3=60.38%;
Economic benefit: calculate prerequisite: the beat of production line institute manufactured parts is different because part process characteristic is different, therefore economic benefit only calculates when producing this part, the output value increased in the unit interval.Framework beam unit price: 134.06 yuan/part; Unit interval (per minute) output value increases: 3.2x 134.06=428.99 unit.
Indirect effect: achieve automated production, without part obscission; At the uniform velocity produce, steady quality; Direct labor cost reduces; Reduce operating personnel's labour intensity, improve direct operation environment.
During automatic press carrying, by the work of robotic vacuum generator, make each adsorption site produces interim vacuum, thus reach adsorbent parts, then driven by robot, reach the object of carrying.
Claims (2)
1. a multiple spot staggered floor 3D formula terminal-collecting machine, comprise mobile jib (1), pole connected vertically (2) with mobile jib (1), is characterized in that: one end to the other end of described pole (2) is provided with the first high sucker fixed bar (21), two the first low sucker fixed bars (22), the second low sucker fixed bar (24), the second high sucker fixed bar (23) and two second low sucker fixed bars (24) successively; Described first high sucker fixed bar (21) and two the first low sucker fixed bars (22) are positioned at the side of pole (2), and the second high sucker fixed bar (23) and three the second low sucker fixed bars (24) are positioned at the opposite side of mobile jib (1);
Described first high sucker fixed bar (21), the first low sucker fixed bar (22), the second high sucker fixed bar (23), the second low sucker fixed bar (24) are all socketed by circular connector is vertical with pole (2); Described first low sucker fixed bar (22) and the second low sucker fixed bar (24) are straight shape bar, first high sucker fixed bar (21) and the second high sucker fixed bar (23) are L shape bar, and the end of described first low sucker fixed bar (22), the second low sucker fixed bar (24), the first high sucker fixed bar (21) and the second high sucker fixed bar (23) is hinged with respectively can the first low sucker (220) of Arbitrary Rotation, the second low sucker (240), the first high sucker (210) and the second high sucker (230).
2. multiple spot staggered floor 3D formula terminal-collecting machine according to claim 1, is characterized in that: described first high sucker (210) and the first low sucker (220) are the circular magnetic chuck that diameter is φ 75mm; Second high suction tray (230) for diameter be the circular magnetic chuck of φ 35mm; Described second low sucker (240) is the Long Circle sucker of 80x40mm for diameter is the circular magnetic chuck of φ 55mm or area.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420827824.1U CN204450562U (en) | 2014-12-23 | 2014-12-23 | Multiple spot staggered floor 3D formula terminal-collecting machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201420827824.1U CN204450562U (en) | 2014-12-23 | 2014-12-23 | Multiple spot staggered floor 3D formula terminal-collecting machine |
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| CN204450562U true CN204450562U (en) | 2015-07-08 |
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| CN201420827824.1U Active CN204450562U (en) | 2014-12-23 | 2014-12-23 | Multiple spot staggered floor 3D formula terminal-collecting machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111361709A (en) * | 2020-03-20 | 2020-07-03 | 重庆文理学院 | Underwater detection fishing robot |
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2014
- 2014-12-23 CN CN201420827824.1U patent/CN204450562U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111361709A (en) * | 2020-03-20 | 2020-07-03 | 重庆文理学院 | Underwater detection fishing robot |
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