CN204439573U - A kind of vial light candling system based on CCD camera assembly - Google Patents
A kind of vial light candling system based on CCD camera assembly Download PDFInfo
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- CN204439573U CN204439573U CN201420839981.4U CN201420839981U CN204439573U CN 204439573 U CN204439573 U CN 204439573U CN 201420839981 U CN201420839981 U CN 201420839981U CN 204439573 U CN204439573 U CN 204439573U
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Abstract
A kind of vial light candling system based on CCD camera assembly, comprise feeding assembly and some lamp inspection streamlines side by side, every bar streamline includes independently guidance set, lamp inspection assembly and screening separation assembly, drive motor on its guidance set is set with a chain conveyer belt by drive sprocket, and be provided with and organize buncher more, the belt be set with by belt pulley is near back-up roller and can chain drive-belt formula conveying belt carry out high-speed rotary then drive material bottle to rotate by back-up roller; And lamp inspection assembly comprise light source strip and CCD camera and and image-generating unit, by the strong bias light on opposite, the large contrast of CCD camera continuous acquisition, high definition picture transfer to computer, computer exports the image of different cameras to different display screens to carry out Manual light inspection screening and operates.The utility model adopts image technique, manually can once carry out many bottles of differentiations, to improve the accuracy rate that product differentiates, operating efficiency, and effectively alleviates labor strength.
Description
Technical field
The utility model relates to glass bottle packaging system regions, is specially the vial light candling system based on CCD camera assembly that a kind of vial to filling transparent or semitransparent liquid carries out industrialization selection.
Background technology
In the prior art, vial is carried out filling at oral disposition liquid, liquid drug and some other liquid, due to the reason of the aspect such as production technology or production environment, the foreign matters such as glass chip, aluminium bits, eraser chips, hair, fiber may be contained in product, easily cause secondary pollution, and these pollutants in use can cause great harm to user.
And when carrying out screening to the pollutant of this class and screening, lamp inspection machine becomes necessary equipment, along with people are to the pay attention to day by day of health and state compulsion GMP certification, light candling system also seems particularly important in vial device detection system.The semi-automatic lamp inspection machine that traditional continous way, magnifier detect, workman be no more than the operational use time 2 hours namely extremely tired, like this and the easily undetected and flase drop of generation, can not ensure the quality of medicine completely; And full automatic lamp detecting machine image procossing, analysis and recognition technology have certain erroneous judgement defect, after working long hours, the accumulation of error will have a strong impact on Detection results, and present stage does not have breakthrough technological breakthrough to solve this problem yet.
Utility model content
The technical matters that the utility model solves is to provide a kind of vial light candling system based on CCD camera assembly, to solve the shortcoming in above-mentioned background technology.
The technical matters that the utility model solves realizes by the following technical solutions:
Based on a vial light candling system for CCD camera assembly, comprise feeding assembly and some lamp inspection streamlines side by side, wherein, every bar streamline include independently guidance set, lamp inspection assembly and screening separation assembly:
Described feeding assembly front end connects labor and materials bottle feeding mouth to be added, and its rear portion is provided with the setting wheel that guidance set to be dialled in by labor and materials bottle to be added by;
Described guidance set comprises drive motor, drive motor is set with a chain conveyer belt by drive sprocket, and connect screening separation assembly at chain conveyer belt end, the chain link of described chain conveyer belt is provided with a back-up roller for supporting material bottle, in addition, also be provided with in guidance set and organize buncher more, buncher is by belt pulley tensioning, and on it, the belt of suit also can drive back-up roller to carry out High Rotation Speed near back-up roller;
Described lamp inspection assembly comprise light source strip and CCD camera and and image-generating unit, described light source strip is high light backlight, the chain conveyer belt of guidance set passes before light source strip, described CCD camera is positioned at the opposite side of chain conveyer belt relative to light source strip, its rear portion connects into picture unit, and is held with PC be connected by this image-generating unit;
Described screening separation assembly comprises three groups of setting wheels perpendicular to chain conveyer belt, and three groups of setting wheels are vertically arranged, and in the middle of it, one group is engaged with chain conveyer belt, and other two groups are connected respectively to bad part eject mechanism and finished product discharge end.
In the utility model, described feeding mechanism preferably adopts the differential plate chain type feed arrangement of band buffer gear.
In the utility model, described feeding assembly is provided with a liquid level locating wheel, this liquid level locating wheel is provided with level sensing camera, for screening the below standard vial of liquid level position.
In the utility model, between the setting wheel of described feeding assembly rear end and chain conveyer belt, be provided with transition guide groove, for cushioning the impact that material bottle to be detected transmits between different institutions.
In the utility model, described bad part eject mechanism preferably adopts star wheel type machinery device for eliminating.
In the utility model, three groups of setting wheels on described screening separation assembly and the setting wheel at feeding assembly rear portion are provided with the hopper for waiting to push round vase, and the internal diameter of this hopper with treat that the bottle material external diameter of labeling matches.
In the utility model, described drive motor is the servomotor of band speed reduction unit, and by servomotor Timing Belt wheels, drive chain conveyer belt to do geneva motion, chain conveyer belt drives checking matter to do geneva motion equally.
Beneficial effect: the utility model compact conformation, automaticity is high, CCD is adopted to make a video recording in its course of work, in LCD screen, display checking matter image is amplified continuously by computer, again according to the vision width of people, one-time detection many bottles of liquid, can improve the accuracy rate that product differentiates, raise the efficiency, alleviate labor strength.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of the utility model preferred embodiment.
Wherein: 1, expect bottle feeding mouth; 2, bottle conveying belt is expected; 3, level sensing camera; 4, setting wheel I; 5, transition guide groove; 6, CCD camera; 7, buncher; 8, light source strip; 9, bad part eject mechanism; 10, chain conveyer belt; 11, setting wheel II; 12, setting wheel III; 13, setting wheel IV; 14, work top; 15, PC control end.
Embodiment
The technological means realized to make the utility model, creation characteristic, reaching object and effect is easy to understand, below in conjunction with concrete diagram, setting forth the utility model further.
See the preferred embodiment of a kind of vial light candling system based on CCD camera assembly of Fig. 1, in the present embodiment, often organize on worktable and include one group of feeding assembly and two groups of lamp inspection streamlines side by side, feeding assembly and lamp inspection streamline are installed on work top 14, its feeding assembly adopts the differential plate chain type feed arrangement of band buffer gear, and two groups of lamp inspection streamline laid out in parallel, include independently guidance set, lamp inspection assembly and screening separation assembly.
In the present embodiment, two groups of lamp inspection pipeline organizations are similar, symmetrical arrangement, material bottle feeding mouth 1 end of its feeding assembly front end connects charging aperture, also can manually put bottle operation on material bottle conveying belt 2 simultaneously, and be provided with the filling liquid level of level sensing camera 3 to charging material bottle to be detected at feeding assembly rear portion and detect, certified products send into chain conveyer belt 10 through setting wheel I 4 and transition guide groove 5, and the drive motor in guidance set connects chain conveyer belt 10, and chain conveyer belt 10 end connects the setting wheel III 12 in screening separation assembly, and on setting wheel III 12, lower engagement setting wheel II 11 and setting wheel IV 13 respectively.
And on the chain link of chain conveyer belt 10, be provided with one for supporting the back-up roller of material bottle to be detected, and in guidance set, be also provided with many group bunchers 7, buncher 7 is by belt pulley tensioning, on it, the belt of suit also can drive back-up roller to carry out High Rotation Speed near back-up roller, and lamp inspection assembly comprise the light source strip 8 and CCD camera 6 made with high light backlight and and image-generating unit, the chain conveyer belt 10 of guidance set passes before light source strip 8, CCD camera 6 is positioned at the opposite side of chain conveyer belt 10 relative to light source strip 8, its rear portion connects into picture unit, and be connected with PC control end 15 by this image-generating unit.
The present embodiment operationally, utilize the servomotor of band speed reduction unit as drive motor by Timing Belt wheels, chain conveyer belt 10 is driven to do geneva motion, chain conveyer belt 10 drives material bottle to be detected to do geneva motion equally, and at material bottle rotary work station, buncher 7 passes through belt, drive the back-up roller High Rotation Speed on chain conveyer belt 10, because of the effect of friction force, back-up roller rotates with material bottle to be detected, and the liquid of container and the inside is by High Rotation Speed.Material bottle continues to rotate when entering lamp inspection station, material bottle to be checked all enters station and stopping and rotates, the liquid of the inside continues motion, particulate also moves along with liquid, by the strong bias light of opposite light source strip 8, the large contrast of CCD camera 6 continuous acquisition, high definition picture be transferred to computer by image-generating unit, computer exports the image of different cameras to different display screens; Manually see the image after amplification from display screen, because particle movement track is downtrending, in bottle, whether have foreign matter, differentiate whether have particle movement exactly.
In addition, setting wheel I 4, setting wheel II 11, setting wheel III 12, setting wheel IV 13 are provided with and push the hopper of round vase for waiting, and the internal diameter of this hopper with treat that the bottle material external diameter of labeling matches.Setting wheel I 4 is for dialling in chain conveyer belt 10 by material bottle to be detected, and setting wheel III 12 connects bad part eject mechanism 9, and bad part eject mechanism 9 adopts star wheel type machinery device for eliminating, substandard products are rejected by setting wheel II 11 respectively by the unacceptable product that streamline gets off after being detected by bad part eject mechanism 9, meanwhile, certified products are sent into next process aisle by setting wheel IV 13 by streamline.
More than show and describe ultimate principle of the present utility model, principal character and advantage of the present utility model.The technician of the industry should understand; the utility model is not restricted to the described embodiments; what describe in above-described embodiment and instructions just illustrates principle of the present utility model; under the prerequisite not departing from the utility model spirit and scope; the utility model also has various changes and modifications, and these changes and improvements all fall within the scope of claimed the utility model.The claimed scope of the utility model is defined by appending claims and equivalent thereof.
Claims (5)
1., based on a vial light candling system for CCD camera assembly, comprise feeding assembly and some lamp inspection streamlines side by side, it is characterized in that, every bar streamline includes independently guidance set, lamp inspection assembly and screening separation assembly:
Described feeding assembly front end connects labor and materials bottle feeding mouth to be added, and its rear portion is provided with the setting wheel that guidance set to be dialled in by labor and materials bottle to be added by;
Described guidance set comprises drive motor, drive motor is set with a chain conveyer belt by drive sprocket, and connect screening separation assembly at chain conveyer belt end, the chain link of described chain conveyer belt is provided with a back-up roller for supporting material bottle, in addition, also be provided with in guidance set and organize buncher more, buncher is by belt pulley tensioning, and on it, the belt of suit also can drive back-up roller to carry out High Rotation Speed near back-up roller;
Described lamp inspection assembly comprise light source strip, CCD camera and and image-generating unit, described light source strip is high light backlight, the chain conveyer belt of guidance set passes before light source strip, described CCD camera is positioned at the opposite side of chain conveyer belt relative to light source strip, its rear portion connects into picture unit, and is held with PC be connected by this image-generating unit;
Described screening separation assembly comprises three groups of setting wheels perpendicular to chain conveyer belt, and three groups of setting wheels are vertically arranged, and in the middle of it, one group is engaged with chain conveyer belt, and other two groups are connected respectively to bad part eject mechanism and finished product discharge end.
2. a kind of vial light candling system based on CCD camera assembly according to claim 1, is characterized in that, described feeding mechanism is the differential plate chain type feed arrangement of band buffer gear.
3. a kind of vial light candling system based on CCD camera assembly according to claim 1, is characterized in that, described feeding assembly is provided with a liquid level locating wheel, this liquid level locating wheel is provided with level sensing camera.
4. a kind of vial light candling system based on CCD camera assembly according to claim 1, is characterized in that, be provided with transition guide groove between the setting wheel of described feeding assembly rear end and chain conveyer belt.
5. a kind of vial light candling system based on CCD camera assembly according to claim 1, is characterized in that, described drive motor is the servomotor of band speed reduction unit, drives chain conveyer belt to do geneva motion by servomotor Timing Belt wheels.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420839981.4U CN204439573U (en) | 2014-12-26 | 2014-12-26 | A kind of vial light candling system based on CCD camera assembly |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420839981.4U CN204439573U (en) | 2014-12-26 | 2014-12-26 | A kind of vial light candling system based on CCD camera assembly |
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| Publication Number | Publication Date |
|---|---|
| CN204439573U true CN204439573U (en) | 2015-07-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420839981.4U Expired - Fee Related CN204439573U (en) | 2014-12-26 | 2014-12-26 | A kind of vial light candling system based on CCD camera assembly |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110849923A (en) * | 2019-12-11 | 2020-02-28 | 湖南长达检测股份有限公司 | Special device for radiographic inspection of butt weld of small-diameter pipe |
-
2014
- 2014-12-26 CN CN201420839981.4U patent/CN204439573U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110849923A (en) * | 2019-12-11 | 2020-02-28 | 湖南长达检测股份有限公司 | Special device for radiographic inspection of butt weld of small-diameter pipe |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150701 Termination date: 20211226 |
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| CF01 | Termination of patent right due to non-payment of annual fee |