CN204430895U - A kind of cylindrical part both ends of the surface processing clamping device - Google Patents
A kind of cylindrical part both ends of the surface processing clamping device Download PDFInfo
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Abstract
一种圆柱零件两端面加工夹紧装置,其特征是,包括床架面板,其上固设的进给伺服电机通过丝杠机构驱动拖板运行在床架面板上;拖板上设V型定位装置,其中定位块为两个,两定位块的斜面对称设置共同构成一V型定位槽;每个定位块的底部分别设置螺纹孔,分别与螺杆上的两段外螺纹配合,使两定位块在滑动导轨上可反向平移;螺杆一端设把手;滑动导轨与拖板相对固定,其上设有平移槽,穿过平移槽的紧固螺栓用于固定定位块,V型定位槽正上方设有压紧装置,压紧装置包括压头及压紧动力装置,压紧动力装置与拖板相对固定;还包括一零点定位板,可拆卸的安装在床架面板上,用于定位工件的端面。可有效提高圆柱零件两端面加工的位置精度和生产效率。
A clamping device for processing both ends of a cylindrical part, which is characterized in that it includes a bed frame panel, on which a feed servo motor is driven by a screw mechanism to drive a carriage to run on the bed frame panel; the carriage is provided with a V-shaped positioning device, wherein there are two positioning blocks, and the inclined planes of the two positioning blocks are arranged symmetrically to form a V-shaped positioning groove; the bottom of each positioning block is respectively provided with threaded holes, which are respectively matched with two sections of external threads on the screw rod, so that the two positioning blocks It can be translated in reverse on the sliding guide rail; a handle is provided at one end of the screw rod; the sliding guide rail and the carriage are relatively fixed, and there is a translation groove on it, and the fastening bolts passing through the translation groove are used to fix the positioning block. There is a pressing device, which includes a pressure head and a pressing power device, and the pressing power device is relatively fixed with the carriage; it also includes a zero point positioning plate, which is detachably installed on the bed frame panel, and is used for positioning the workpiece. end face. It can effectively improve the position accuracy and production efficiency of the machining of both ends of cylindrical parts.
Description
技术领域technical field
本实用新型涉及一种夹紧装置,具体说是一种圆柱零件两端面加工夹紧装置。The utility model relates to a clamping device, in particular to a clamping device for processing both ends of a cylindrical part.
背景技术Background technique
目前,车床上加工圆柱零件的夹具大都是三爪卡盘或者是四爪卡盘,三爪卡盘具有自动定位定心功能,只适合小尺寸圆柱零件的加工。四爪卡盘装夹圆柱零件时,需要圆柱度测量仪测量并确定圆心位置,所以该加工方式零件尺寸误差大、加工时间长。对于两端面都要加工的圆柱零件来说,需要掉头加工,两次装夹,不仅加工时间长,加工费用高,而且两端面的平行度保证困难。At present, most of the fixtures for processing cylindrical parts on lathes are three-jaw chucks or four-jaw chucks. The three-jaw chuck has the function of automatic positioning and centering, and is only suitable for the processing of small-sized cylindrical parts. When the four-jaw chuck clamps cylindrical parts, a cylindricity measuring instrument is required to measure and determine the center position of the circle, so this processing method has large dimensional errors and long processing time. For cylindrical parts that must be processed on both ends, it needs to be turned around and clamped twice. Not only the processing time is long, the processing cost is high, and it is difficult to ensure the parallelism of the two ends.
实用新型内容Utility model content
为了克服上述现有技术存在的缺点,本实用新型的目的在于提供一种圆柱零件两端面加工夹紧装置,不仅能提高工件的加工精度,而且还能提高加工效率。In order to overcome the disadvantages of the above-mentioned prior art, the purpose of this utility model is to provide a clamping device for machining both ends of a cylindrical part, which can not only improve the machining accuracy of the workpiece, but also improve the machining efficiency.
为了解决上述问题,本实用新型采用以下技术方案:一种圆柱零件两端面加工夹紧装置,包括床架面板,床架面板的一端固设有进给伺服电机,进给伺服电机通过丝杠机构驱动一拖板运行在床架面板上;拖板上设置V型定位装置,所述V型定位装置包括把手、螺杆、定位块,所述定位块设置有两个,分别为左定位块、右定位块,两个定位块上分别设置一斜面,两斜面关于一竖直中线互为对称;两个定位块上的斜面共同构成一V型定位槽,每个定位块的底部分别设置一螺纹孔,一螺杆上设置有两段外螺纹,一段外螺纹与左定位块的螺纹孔装配在一起,另一段外螺纹与右定位块的螺纹孔装配在一起;螺杆的两段外螺纹分别驱动左定位块、右定位块在一滑动导轨上相互反向平移;所述螺杆的一端设置有把手;所述滑动导轨与所述拖板相对固定,所述滑动导轨上设置有供定位块平移的平移槽,每个定位块上均连接有竖直的可将定位块固定在滑动导轨上的紧固螺栓,紧固螺栓穿过所述滑动导轨的平移槽;所述V型定位槽的正上方设置有压紧装置,压紧装置包括压头及驱动压头上下运动的压紧动力装置,压紧动力装置与所述拖板相对固定;In order to solve the above problems, the utility model adopts the following technical solutions: a clamping device for processing both ends of cylindrical parts, including a bed frame panel, one end of the bed frame panel is fixed with a feed servo motor, and the feed servo motor passes through the screw mechanism A carriage is driven to run on the bed frame panel; a V-shaped positioning device is set on the carriage, and the V-shaped positioning device includes a handle, a screw, and a positioning block. There are two positioning blocks, which are respectively a left positioning block and a right positioning block. As for the positioning block, a slope is respectively arranged on the two positioning blocks, and the two slopes are mutually symmetrical about a vertical center line; the slopes on the two positioning blocks together form a V-shaped positioning groove, and a threaded hole is respectively provided at the bottom of each positioning block , one screw rod is provided with two sections of external thread, one section of external thread is assembled with the threaded hole of the left positioning block, and the other section of external thread is assembled with the threaded hole of the right positioning block; the two sections of external thread of the screw drive the left positioning block respectively The block and the right positioning block are translated in opposite directions on a sliding guide rail; one end of the screw rod is provided with a handle; the sliding guide rail is relatively fixed to the carriage, and the sliding guide rail is provided with a translation groove for the translation of the positioning block , each positioning block is connected with a vertical fastening bolt that can fix the positioning block on the sliding guide rail, and the fastening bolt passes through the translation groove of the sliding guide rail; directly above the V-shaped positioning groove is provided with A pressing device, the pressing device includes a pressing head and a pressing power device that drives the pressing head to move up and down, and the pressing power device is relatively fixed to the carriage;
还包括一零点定位板,可拆卸的安装在床架面板上,用于定位工件的端面。It also includes a zero-point positioning plate, which is detachably installed on the bed frame panel and used for positioning the end face of the workpiece.
作为本实用新型的进一步的技术方案:该圆柱零件两端面加工夹紧装置中,所述压紧装置的压头的下表面为一弧形凹面。弧形凹面的竖直中心线与两个定位块的斜面互为对称的中线重合。As a further technical solution of the present invention: in the clamping device for processing both ends of the cylindrical part, the lower surface of the pressing head of the pressing device is an arc-shaped concave surface. The vertical center line of the arc-shaped concave surface coincides with the symmetrical center line of the slopes of the two positioning blocks.
作为本实用新型的进一步的技术方案:该圆柱零件两端面加工夹紧装置中,所述压紧动力装置为一压紧气缸,压紧气缸的气缸座固装在拖板上。As a further technical solution of the present invention: in the clamping device for processing both ends of the cylindrical part, the pressing power device is a pressing cylinder, and the cylinder seat of the pressing cylinder is fixed on the carriage.
本实用新型的有益效果是:它有效提高了圆柱零件两端面加工的位置精度和生产效率,降低了生产成本。The beneficial effect of the utility model is that it effectively improves the position accuracy and production efficiency of the machining of the two ends of the cylindrical part, and reduces the production cost.
附图说明Description of drawings
下面结合附图和实施例对本实用新型做进一步的说明:Below in conjunction with accompanying drawing and embodiment the utility model is described further:
图1是本实用新型实施例的三维结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the utility model embodiment;
图2是本实用新型实施例的二维结构示意图;Fig. 2 is the two-dimensional structure schematic diagram of the utility model embodiment;
图3是圆柱零件在铣削位置的结构示意图。Fig. 3 is a structural schematic diagram of a cylindrical part in the milling position.
图中:In the picture:
1床架面板;2零点定位板;3工件;1 bed frame panel; 2 zero point positioning plate; 3 workpiece;
4压紧装置;41压头,4 pressing device; 41 pressure head,
5定位块;51左定位块,52右定位块,53V型定位槽,5 positioning block; 51 left positioning block, 52 right positioning block, 53V type positioning slot,
6滑动导轨;61平移槽,62紧固螺栓,6 slide rails; 61 translation slots, 62 fastening bolts,
7丝杠机构;8直线导轨;9伺服电机座;10进给伺服电机;11把手;7 lead screw mechanism; 8 linear guide rail; 9 servo motor seat; 10 feed servo motor; 11 handle;
12螺杆;121外螺纹,122外螺纹,12 screw; 121 external thread, 122 external thread,
13压紧气缸;14气缸座;15拖板;13 compression cylinder; 14 cylinder seat; 15 carriage;
16左铣削动力头;17左铣削刀盘;18右铣削刀盘;19右铣削动力头。16 left milling power head; 17 left milling cutter head; 18 right milling cutter head; 19 right milling power head.
具体实施方式Detailed ways
如图1、2、3所示,该圆柱零件两端面加工夹紧装置,包括床架面板1,床架面板1的一端固设有进给伺服电机10,进给伺服电机10通过丝杠机构7驱动一拖板15运行在床架面板1上。床架面板上设直线导轨8,拖板15沿直线导轨8运行。As shown in Figures 1, 2, and 3, the clamping device for processing both ends of the cylindrical part includes a bed frame panel 1, and one end of the bed frame panel 1 is fixed with a feed servo motor 10, and the feed servo motor 10 passes through a screw mechanism. 7 drives a carriage 15 to run on the bedstead panel 1. A linear guide rail 8 is established on the bed frame panel, and the carriage 15 runs along the linear guide rail 8 .
拖板15上设置V型定位装置,所述V型定位装置包括把手11、螺杆12、定位块5。A V-shaped positioning device is arranged on the carriage 15 , and the V-shaped positioning device includes a handle 11 , a screw rod 12 and a positioning block 5 .
所述定位块5设置有两个,分别为左定位块51、右定位块52。两个定位块上分别设置一斜面,两斜面关于一竖直中线互为对称。两个定位块5上的斜面共同构成一V型定位槽53。There are two positioning blocks 5 , which are respectively a left positioning block 51 and a right positioning block 52 . An inclined plane is respectively arranged on the two positioning blocks, and the two inclined planes are symmetrical to each other about a vertical center line. The slopes on the two positioning blocks 5 jointly form a V-shaped positioning groove 53 .
每个定位块的底部分别设置一螺纹孔,螺杆12上设置有两段外螺纹121、122,一段外螺纹121与左定位块51的螺纹孔装配在一起,另一段外螺纹122与右定位块52的螺纹孔装配在一起。螺杆12的两段外螺纹121、122分别驱动左定位块51、右定位块52在一滑动导轨6上相互反向平移,即实现两个定位块合拢、分开,也即调整V型定位槽53的宽度,以适应不同直径的圆柱工件。两段螺纹的旋向相反、螺距相等,即可实现。所述螺杆12的一端设置有把手11,以便操作螺杆12的转动。The bottom of each positioning block is respectively provided with a threaded hole, the screw rod 12 is provided with two sections of external thread 121,122, one section of external thread 121 is assembled with the threaded hole of left positioning block 51, and the other section of external thread 122 is connected with the right positioning block. 52 threaded holes fit together. The two sections of external thread 121, 122 of the screw rod 12 respectively drive the left positioning block 51 and the right positioning block 52 to translate in opposite directions on a sliding guide rail 6, that is, the two positioning blocks are closed and separated, that is, the V-shaped positioning groove 53 is adjusted. width to accommodate cylindrical workpieces of different diameters. It can be realized by the opposite direction of rotation and equal pitch of the two threads. One end of the screw 12 is provided with a handle 11 for operating the rotation of the screw 12 .
所述滑动导轨6与拖板15相对固定,所述滑动导轨6上设置有供定位块5平移的平移槽61,每个定位块上均连接有竖直的可将定位块固定在滑动导轨上的紧固螺栓62,紧固螺栓62穿过滑动导轨的平移槽61。当两定位块之间的间距被调整好后,拧紧各自的紧固螺栓62即可将定位块5固定与滑动导轨6之间紧固在一起,保证加工工件的过程中不会发生位移。The sliding guide rail 6 is relatively fixed with the carriage 15, and the sliding guide rail 6 is provided with a translation groove 61 for the translation of the positioning block 5, and each positioning block is connected with a vertical positioning block that can be fixed on the sliding guide rail. The fastening bolt 62 passes through the translation groove 61 of the sliding guide rail. After the distance between the two positioning blocks is adjusted, tighten the respective fastening bolts 62 to fix the positioning block 5 and the sliding guide rail 6 together, ensuring that no displacement can occur during the processing of the workpiece.
两个定位块之间形成的V型定位槽53的正上方设置有压紧装置4,压紧装置4包括压头41及驱动压头上下运动的压紧动力装置,该实施例中,所述压紧动力装置为一压紧气缸13,压紧气缸的气缸座14固装在拖板15上。作为其他实施方式,压紧气缸也可采用其他动力装置代替,例如液压动力装置、电动力装置等,都属于气缸的等同替换,没有实质性变化。该压紧装置的压头41的下表面为一弧形凹面,弧形凹面的竖直中心线与两个定位块的斜面互为对称的中线重合,这样夹持更可靠,有利于保证工件的加工精度。A pressing device 4 is arranged directly above the V-shaped positioning groove 53 formed between the two positioning blocks. The pressing device 4 includes a pressing head 41 and a pressing power device that drives the pressing head to move up and down. In this embodiment, the described Compression power unit is a compression cylinder 13, and the cylinder base 14 of compression cylinder is fixed on the carriage 15. As other implementations, the compression cylinder can also be replaced by other power devices, such as hydraulic power devices, electric power devices, etc., which all belong to the equivalent replacement of the cylinder without substantial changes. The lower surface of the pressure head 41 of the pressing device is an arc concave surface, and the vertical center line of the arc concave surface coincides with the mutually symmetrical center line of the slopes of the two positioning blocks, so that the clamping is more reliable and helps to ensure the stability of the workpiece. Precision.
该圆柱零件两端面加工夹紧装置,还包括一零点定位板2,可拆卸的安装在床架面板1上,用于定位工件3的端面。The clamping device for processing both ends of the cylindrical part also includes a zero point positioning plate 2, which is detachably installed on the bed frame panel 1 and used for positioning the end faces of the workpiece 3.
该圆柱零件两端面加工夹紧装置,采用V型定位装置和压紧气缸13作为机床的夹具。定位块5对中性好,结构简单、装夹定位方便,适合一定范围直径的圆柱零件的加工。压紧气缸13采用增压气缸夹紧,动作迅速、压紧可靠、操作简便。The clamping device for processing both ends of the cylindrical part adopts a V-shaped positioning device and a compression cylinder 13 as the clamps of the machine tool. The positioning block 5 has good neutrality, simple structure, convenient clamping and positioning, and is suitable for processing cylindrical parts with a certain range of diameters. The compression cylinder 13 is clamped by a pressurized cylinder, which is quick in action, reliable in compression, and easy to operate.
确定毛坯直径后,通过旋转把手11来带动两个定位块分别向两个方向移动相同的距离,固定好后,将工件3放置于V型定位槽53上,并使工件3的一个端面紧贴零点定位板2,工件3即会自动定心。After determining the diameter of the blank, rotate the handle 11 to drive the two positioning blocks to move the same distance in two directions respectively. After fixing, place the workpiece 3 on the V-shaped positioning groove 53, and make one end surface of the workpiece 3 close to the Zero point positioning plate 2, the workpiece 3 will be centered automatically.
然后压紧气缸13推动压头41向下运动,压紧工件3。Then the compression cylinder 13 pushes the ram 41 to move downwards to compress the workpiece 3 .
由进给伺服电机10通过丝杠机构7带动拖板15到达指定的加工区域,左铣削动力头16、右铣削动力头19开始对工件3的两端面分别进行加工。The feed servo motor 10 drives the carriage 15 to the designated processing area through the screw mechanism 7, and the left milling power head 16 and the right milling power head 19 start to process the two ends of the workpiece 3 respectively.
当工件铣削完成后,左铣削刀盘17、右铣削刀盘18停止转动,进给伺服电机10反向转动,通过丝杠机构7带动拖板15及工件3移动到起始点。松开紧固螺栓52,转动把手11,两个定位块分离,拿出工件3。After the workpiece milling was completed, the left milling cutter head 17 and the right milling cutter head 18 stopped rotating, and the feed servo motor 10 reversely rotated, and the carriage 15 and the workpiece 3 were driven by the screw mechanism 7 to move to the starting point. Loosen the fastening bolt 52, turn the handle 11, the two positioning blocks are separated, and the workpiece 3 is taken out.
本实用新型中的“左”、“右”均是为了方便描述采用的相对位置关系,并不代表绝对位置。"Left" and "right" in the present utility model are relative positional relationships adopted for the convenience of description, and do not represent absolute positions.
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| CN105397548A (en) * | 2015-12-18 | 2016-03-16 | 天津天海同步科技有限公司 | High-accuracy location device |
| CN106002403A (en) * | 2016-07-01 | 2016-10-12 | 长春市兴奥机械设备有限责任公司 | Vertical clamp |
| CN106112591B (en) * | 2016-07-21 | 2018-06-26 | 新疆特变电工自控设备有限公司 | A kind of auxiliary clamp in the processing for busbar |
| CN106112591A (en) * | 2016-07-21 | 2016-11-16 | 新疆特变电工自控设备有限公司 | A kind of auxiliary clamp in busbar is processed |
| CN107127513A (en) * | 2017-07-06 | 2017-09-05 | 成都联创精密机械有限公司 | A kind of damper tool for welding support lug |
| CN107813169A (en) * | 2017-10-11 | 2018-03-20 | 浙江亚太机电股份有限公司 | A kind of wagon drill unitary clip of lathe |
| CN107813169B (en) * | 2017-10-11 | 2023-09-05 | 浙江亚太机电股份有限公司 | Lathe and drill integrated clamp of lathe |
| CN107953254A (en) * | 2017-12-22 | 2018-04-24 | 苏州苏铸重工有限公司 | A kind of automatic rotation clamp system |
| CN110405491A (en) * | 2018-04-27 | 2019-11-05 | 上海伟奕传动轴配件有限公司 | A processing and positioning fixture for a three-pin shaft fork sawing machine |
| CN109382673A (en) * | 2018-09-29 | 2019-02-26 | 浙江坚迪五金制造有限公司 | A kind of fixation device for lockset |
| CN109719569A (en) * | 2018-12-29 | 2019-05-07 | 重庆百吉四兴压铸有限公司 | The case lid process equipment of automatic gear-box |
| CN112170895A (en) * | 2020-09-30 | 2021-01-05 | 青岛永函包装机械有限公司 | Bearing frame drilling equipment |
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