CN204417938U - A kind of railway changes pillow and pushes away the multi-functional maintenance machine of quarrel - Google Patents
A kind of railway changes pillow and pushes away the multi-functional maintenance machine of quarrel Download PDFInfo
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- CN204417938U CN204417938U CN201420839812.0U CN201420839812U CN204417938U CN 204417938 U CN204417938 U CN 204417938U CN 201420839812 U CN201420839812 U CN 201420839812U CN 204417938 U CN204417938 U CN 204417938U
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Abstract
The utility model discloses a kind of railway to change pillow and push away the multi-functional maintenance machine of quarrel, described railway changes pillow and pushes away the multi-functional maintenance machine of the quarrel flatcar that comprises traction locomotive and be connected with described traction locomotive; Described flatcar is also rotatably connected to the maintenance work actuating unit with mechanical arm, described railway changes pillow and pushes away the multi-functional maintenance machine of quarrel and also comprise sleeper replacement mechanism and Tui Cha mechanism, and described sleeper replacement mechanism or Tui Cha mechanism can on the mechanical arm ends being connected to described maintenance work actuating unit of dismounting.The utility model can carry out quick-replaceable to railroad sleeper and when railroad sleeper change after, it can rapidly and efficiently carry out smooth to the ballast aggregate be poured in the middle of two one steel rails after installing and on side, reduce the labour intensity of workman, improve work task efficiency, ensure the programming that railroad sleeper is changed and the planeness being organized smooth rear ballast aggregate can be ensured, meeting engine request completely.
Description
Technical field
The utility model relates to the multi-functional service equipment on a kind of railway, particularly relate to a kind of railway change pillow push away quarrel multi-functional maintenance machine.
Background technology
Safeguard in track operation, do not change rail only switch tracks pillow requirement under, the artificial replacing options of the many employings of traditional sleeper replacement, when changing quantity and being many, personnel demand amount is large, and labour intensity is large, and operating efficiency is low; In addition, after rail and the new sleeper replacement after changing install, need again ballast aggregate to be laid on around railroad sleeper, engineering requires the ballast aggregate (hard finger stone) laid around railroad sleeper must be uniformly distributed smooth and make firm by ramming, with fixing sleeper.As shown in Figure 1, ballast aggregate 1 is unloaded to two one steel rails 3 on sleeper 2 and on side by hopper wagon, and the ballast aggregate 1 now unloaded to two one steel rails 3 and on side is often irregular stack, is uneven, do not meet engine request, must carry out smooth to it.Because large-scale the whole series equipment of laying a railway track is only applicable to newly laid track, for safeguarding track operation and improper and high cost, so traditional way is raked by ballast aggregate by manual work.But, adopt that artificial ballast aggregate to be arranged the smooth method efficiency that wastes time and energy low, labour intensity is large, have a strong impact on the programming that railroad sleeper is changed, in addition, adopt and manually ballast aggregate is arranged smooth method, owing to being subject to the impact of human factor, can not ensure that the ballast aggregate at each position of rail can be organized smooth, likely the ballast aggregate of local occurs the phenomenon that planeness is inadequate not reaching engine request.
To sum up, how to design a kind of railway multifunctional railway service equipment, quick-replaceable can be carried out to railroad sleeper and when railroad sleeper change after, it can rapidly and efficiently carry out smooth to the ballast aggregate be poured in the middle of two one steel rails after installing and on side, reduce the labour intensity of workman, improve work task efficiency, ensure the programming that railroad sleeper is changed and can ensure the planeness being organized smooth rear ballast aggregate, making it meet engine request is the technical problem being badly in need of solving.
Authorization Notice No. is CN 202766937 U, authorized announcement date is that the Chinese utility model patent on March 6th, 2013 discloses a kind of railway and changes pillow device, comprise the body of drive mechanism and driver's cabin, body is movably installed with the mechanical arm be communicated with described actuating unit, it is characterized in that, the working end of described mechanical arm is movably installed with Huan Zhen mechanism, described Huan Zhen mechanism comprises active plate, clamping cylinder and clamp, clamp top is arranged on the two ends of described clamping cylinder respectively, be movably arranged on respectively in the middle part of clamp on described active plate, clamping cylinder is arranged on described active plate, active plate is movably arranged on the working end of described mechanical arm, described clamping cylinder is controlled by described actuating unit.
Application publication number is CN 103161104 A, Shen Qing Publication day is that the Chinese invention patent on June 19th, 2013 discloses a kind of sleeper replacement device, it is characterized in that, comprise pedestal and be arranged on pedestal pushes away slag plate, slewing equipment, described base bottom is provided with rotatable parts; One end away from pedestal of described slewing equipment is provided with sleeper fixture; Described sleeper fixture comprises Connection Block, hydraulic jack and folder pillow arm, and described at least two groups, folder pillow arm is hinged on the bottom of described Connection Block, and described hydraulic jack is connected to the top of described Connection Block; The bottom often organizing described folder pillow arm is provided with relative projection; The described bottom pushing away slag plate is provided with two rail mouths, the width of described rail mouth and spacing and rail suitable.
Device in above-mentioned patent document all can only be changed railroad sleeper, and can not arrange smooth to the ballast aggregate after sleeper replacement, need to utilize manually to come to carry out smooth to ballast aggregate, so the device in above-mentioned patent document still can not solve present patent application technical problem to be solved.
Utility model content
Technical problem to be solved in the utility model is the defect for existing in prior art, there is provided a kind of railway to change pillow and push away the multi-functional maintenance machine of quarrel, its can carry out quick-replaceable to railroad sleeper and when railroad sleeper change after, it can rapidly and efficiently carry out smooth to the ballast aggregate be poured in the middle of two one steel rails after installing and on side, reduce the labour intensity of workman, improve work task efficiency, ensure the programming that railroad sleeper is changed and the planeness being organized smooth rear ballast aggregate can be ensured, meeting engine request completely.
For solving the problems of the technologies described above, technical solution adopted in the utility model is: a kind of railway changes pillow and pushes away the multi-functional maintenance machine of quarrel, and described railway changes the flatcar rested the head on and push away the multi-functional maintenance machine of quarrel and comprise traction locomotive and be connected with described traction locomotive; Described flatcar is also rotatably connected to the maintenance work actuating unit with mechanical arm, described railway changes pillow and pushes away the multi-functional maintenance machine of quarrel and also comprise sleeper replacement mechanism and Tui Cha mechanism, and described sleeper replacement mechanism or Tui Cha mechanism can on the mechanical arm ends being connected to described maintenance work actuating unit of dismounting.
Preferably, the mechanical arm end of described maintenance work actuating unit is provided with connection forked standard, described connection forked standard comprises base plate and is arranged on two fork limits on described base plate; The mechanical arm end of described two fork one end on limits and described maintenance work actuating unit is hinged, its other one end is hinged with the one end of the forked standard connecting rod being positioned at described maintenance work actuating unit mechanical arm end, other one end of described forked standard connecting rod and the piston rod of push cylinder and the rod hinge connection that are positioned at mechanical arm end, by the expanding-contracting action of the piston rod of described push cylinder, the other one end on two of described connection forked standard fork limits can be driven to rotate around the pin joint of its one end;
Described sleeper replacement mechanism comprises pedestal, be arranged on the junction plate one at described pedestal top, be arranged on rail clamping device on described pedestal and ballast aggregate bucket, and described rail clamping device and the dislocation of ballast aggregate bucket are arranged; The mechanical arm end of described sleeper replacement mechanism and described maintenance work actuating unit is coupled together through the base plate of described connection forked standard and the junction plate one of sleeper replacement mechanism by the connector of energy dismounting;
Described Tui Cha mechanism comprises rail running mechanism, is arranged on the dividing plate at described rail running mechanism top along single steel rail length direction, the scraper plate be arranged on described dividing plate one sidepiece, be arranged on the junction plate two at described dividing plate top, and described junction plate two is arranged on described dividing plate top by dividing plate connecting rod; Described scraper plate comprises the scraper plate one of the side being positioned at described single steel rail and is positioned at the scraper plate two of other side of described single steel rail, be configured for the formation space one of the quarrel clitter of the side of smooth described single steel rail between one sidepiece of described scraper plate one, dividing plate and a sidepiece of rail running mechanism, between an other sidepiece of described scraper plate two, dividing plate and an other sidepiece of rail running mechanism, be configured for the formation space two of the quarrel clitter of the other side of smooth described single steel rail; The mechanical arm end of described Tui Cha mechanism and described maintenance work actuating unit is coupled together through the base plate of described connection forked standard and the junction plate two of Tui Cha mechanism by the connector of described energy dismounting.
Preferably, the scraper plate of described Tui Cha mechanism is arc, form described formation space one between one sidepiece of the inner arc surface of described scraper plate one and a sidepiece of dividing plate and rail running mechanism, between an other sidepiece of the inner arc surface of described scraper plate two and an other sidepiece of dividing plate and rail running mechanism, form described formation space two; Described dividing plate has the opening passed for quarrel stone.
Preferably, described scraper plate is fixedly connected on described dividing plate one sidepiece, and described scraper plate one and scraper plate two are structure as a whole or described scraper plate one and scraper plate two are Split type structure, and described Tui Cha mechanism also comprises scraper plate oil cylinder one and scraper plate oil cylinder two; Described scraper plate one and scraper plate two are all connected on described dividing plate one sidepiece by hinge through, described scraper plate oil cylinder one is hinged on the top of described dividing plate, its piston rod and described scraper plate one hinged, described scraper plate oil cylinder two is hinged on the top of described dividing plate, its piston rod and described scraper plate two hinged.
Preferably, described Tui Cha mechanism also comprises pivoting support, and the two ends of described pivoting support are connected with the dividing plate top of described Tui Cha mechanism and the end of dividing plate connecting rod respectively.
Preferably, it is characterized in that: described rail running mechanism comprises the running mechanism housing arranged along single steel rail length direction, the upper roller device with upper roller being arranged on described running mechanism enclosure interior, the side wheel device one with side wheel and the side wheel device two with side wheel; The upper roller of described upper roller device contacts with the end face of described single steel rail, the side wheel of described side wheel device one and side wheel device two lays respectively at described single steel rail both sides, and the side wheel of described side wheel device one and side wheel device two all leaves gap with described single steel rail both sides.
Preferably, described side wheel device one and side wheel device two include and are vertically arranged on the side wheel connecting rod of described running mechanism enclosure interior and are rotatably connected on the side wheel on described side wheel connecting rod by side wheel bearing; Described upper roller device is comprised the axostylus axostyle that is arranged on described running mechanism enclosure interior and is forwarded the upper roller be automatically connected on described axostylus axostyle by upper roller shaft.
Preferably, described running mechanism housing both sides all have waist typed through hole, the axostylus axostyle two ends of described upper roller device are provided with screw thread, and described upper roller device to be fixed through all matching with locking nut after the waist typed through hole of described running mechanism housing both sides by described screwed axostylus axostyle two ends.
Preferably, the rail clamping device of described sleeper replacement mechanism comprises the folder pillow oil cylinder between the clamp being hinged on described pedestal both sides and the medium position being arranged on described two side bitting clamps; One end of described clamp is hinged on described pedestal, and described folder pillow oil cylinder is hinged on the medium position of described clamp of side, the piston rod of described folder pillow oil cylinder be hinged on other side described clamp medium position on.
The beneficial effects of the utility model are: the utility model passes through structure design, quick-replaceable can be carried out to railroad sleeper and when railroad sleeper change after, can rapidly and efficiently carry out smooth to the ballast aggregate be poured in the middle of two one steel rails after installing and on side, reduce the labour intensity of workman, improve work task efficiency, ensure that the programming that railroad sleeper is changed and can ensure to be organized the planeness of smooth rear ballast aggregate, meeting engine request completely; The scraper plate of Tui Cha mechanism be arranged to arc and have opening on the dividing plate of Tui Cha mechanism, ensure that when carrying out smooth, the uniformity of the ballast aggregate in formation space one and formation space two, make smooth after the planeness of ballast aggregate improve further; By the scraper plate one of Tui Cha mechanism and scraper plate two are set to Split type structure, utilize scraper plate oil cylinder system to control the opening and closing angle between scraper plate one and scraper plate two, the utility model can be adjusted according to the size of actual conditions to formation space one and formation space two, better ensure the planeness of ballast aggregate; By arranging the adjustable upper roller device in vertical position in Tui Cha mechanism, make Tui Cha mechanism of the present utility model can according to actual conditions, adjust in the position on vertical the height determined between scraper plate and sleeper by adjustment upper roller, make to scrape quarrel and highly meet construction requirement.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of toppling over the track place having ballast aggregate;
Fig. 2 is the main TV structure schematic diagram of the utility model embodiment 1 when being provided with sleeper replacement mechanism;
Fig. 3 is the main TV structure schematic diagram of the utility model embodiment 1 when being provided with Tui Cha mechanism;
Fig. 4 is the structure for amplifying schematic diagram being positioned at sleeper relaying machine structure place in Fig. 2;
Fig. 5 is the sectional perspective structural representation being positioned at sleeper relaying machine structure place in the utility model embodiment 1;
Fig. 6 is the structure for amplifying schematic diagram being positioned at place of Tui Cha mechanism in Fig. 3;
Fig. 7 is the sectional perspective structural representation being positioned at place of Tui Cha mechanism in the utility model embodiment 1;
Fig. 8 is the structural representation that the Tui Cha mechanism in application the utility model embodiment 1 carries out when pushing away quarrel;
Fig. 9 is the partial enlargement structural representation being positioned at rail running mechanism place in Fig. 8;
Figure 10 is the sectional perspective structural representation at the place of Tui Cha mechanism in the utility model embodiment 2;
Figure 11 is the sectional perspective structural representation at the place of Tui Cha mechanism in the utility model embodiment 3;
Figure 12 is the amagnified partial perspective structural representation that the Tui Cha mechanism of the utility model embodiment 4 is positioned at rail running mechanism place;
In figure: 1. ballast aggregate, 2. sleeper, 3. rail, 4. traction locomotive, 5. flatcar, 6. mechanical arm, 61. large arm, 62. forearms, 7. maintenance work actuating unit, 8. sleeper replacement mechanism, 81. pedestals, 82. junction plates one, 83. rail clamping devices, 831. clamp, 832. folder pillow oil cylinders, 84. ballast aggregate buckets, 9. Tui Cha mechanism, 91. rail running mechanisms, 911. running mechanism housings, 912. upper roller devices, 913. side wheel devices one, 914. side wheel devices two, 92. dividing plates, 93. scraper plates, 931. scraper plates one, 932. scraper plates two, 94. junction plates two, 95. dividing plate connecting rods, 10. rotating base, 11. car bodies, 12. control rooms, 13. push cylinder, 14. connecting rods, 15. cameras, 16. connect forked standard, 161. base plate, 162. fork limits, 17. forked standard connecting rods, the connector of 18. energy dismounting, 19. formation spaces one, 20. formation spaces two, 21. openings, 22. side wheel connecting rods, 23. side wheels, 24. axostylus axostyles, 25. upper rollers, 26. stationary links, 27. scraper plate oil cylinders one, 28. scraper plate oil cylinders two, 29. hinges, 30. hinged seats, 31. pivoting supports, 32. waist typed through hole, 33. locking nuts.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, elaboration detailed is further done to the technical solution of the utility model.
Embodiment 1: as shown in Figures 2 and 3, a kind of railway changes pillow and pushes away the multi-functional maintenance machine of quarrel, and described railway changes the flatcar 5 rested the head on and push away the multi-functional maintenance machine of quarrel and comprise traction locomotive 4 and be connected with described traction locomotive 4; Described flatcar 5 is also rotatably connected to the maintenance work actuating unit 7 with mechanical arm 6, described railway changes pillow and pushes away the multi-functional maintenance machine of quarrel and also comprise sleeper replacement mechanism 8 and Tui Cha mechanism 9, and described sleeper replacement mechanism 8 or Tui Cha mechanism 9 can being connected on the end of mechanical arm 6 working end of described maintenance work actuating unit of dismounting.Described maintenance work actuating unit 7 comprises and is rotatably connected on car body 11 on flatcar 5 and control room 12 by rotating base 10, be rotatably connected on the mechanical arm 6 on described car body 11, described mechanical arm 6 is also hinged with push cylinder 13 and connecting rod 14, mechanical arm 6 comprises large arm 61 and forearm 62, the mechanical arm of the similar excavator of mechanical arm 6 of described power car mechanism, camera 15 is also provided with, the image when display in control room 12 directly can be seen work by camera 15 operating personnel in car body 11 leading section.Be provided with flatcar 5, just can first new sleeper be placed on flatcar, the older sleeper after replacing is placed on flatcar after sleeper replacement and transports, improve operating efficiency.
As shown in Fig. 4 to Fig. 8, be provided with connect forked standard 16 in mechanical arm 6 end of described maintenance work actuating unit, described connection forked standard 16 comprises base plate 161 and is arranged on two fork limits 162 on described base plate 161; Forearm 62 end of described two fork one end on limit 162 and the mechanical arm of described maintenance work actuating unit is hinged, its other one end is hinged with the one end of forked standard connecting rod 17 of forearm end of the mechanical arm end being positioned at described maintenance work actuating unit, and piston rod and the connecting rod 14 of other one end of described forked standard connecting rod 17 and the push cylinder 13 of forearm are hinged; By the expanding-contracting action of the piston rod of described push cylinder 13, the other one end on two of described connection forked standard 16 fork limits 162 can be driven to rotate around the pin joint of its one end;
Described sleeper replacement mechanism 8 comprises pedestal 81, be arranged on the junction plate 1 at described pedestal 81 top, be arranged on rail clamping device 83 on described pedestal 81 and ballast aggregate bucket 84, and described rail clamping device 83 and ballast aggregate bucket 84 misplace and arrange; Mechanical arm 6 end of maintenance work actuating unit described in described sleeper replacement mechanism and 8 is coupled together through the base plate 161 of described connection forked standard and the junction plate 1 of sleeper replacement mechanism by the connector 18 of energy dismounting; The syndeton of the similar flange of syndeton of the base plate 161 of described connection forked standard and the junction plate 1 of sleeper replacement mechanism;
Described Tui Cha mechanism 9 comprises rail running mechanism 91, is arranged on the dividing plate 92 at described rail running mechanism 91 top along single steel rail length direction, the scraper plate 93 be arranged on described dividing plate 92 1 sidepiece, be arranged on the junction plate 2 94 at described dividing plate 92 top, and described junction plate 2 94 is arranged on described dividing plate 92 top by dividing plate connecting rod 95; Described scraper plate 93 comprises the scraper plate 1 of the side being positioned at described single steel rail and is positioned at the scraper plate 2 932 of other side of described single steel rail, be configured for the formation space 1 of the quarrel clitter of the side of smooth described single steel rail between one sidepiece of described scraper plate 1, dividing plate 92 and a sidepiece of rail running mechanism 91, between an other sidepiece of described scraper plate 2 932, dividing plate 92 and an other sidepiece of rail running mechanism 91, be configured for the formation space 2 20 of the quarrel clitter of the other side of smooth described single steel rail; Described Tui Cha mechanism 9 is coupled together with mechanical arm 6 end of described maintenance work actuating unit through the base plate 161 of described connection forked standard and the junction plate 2 94 of Tui Cha mechanism by the connector 18 of described energy dismounting.The syndeton of the similar flange of syndeton of the base plate 161 of described connection forked standard and the junction plate 2 94 of Tui Cha mechanism.
In the present embodiment, described scraper plate 93 is welded on described dividing plate 92 1 sidepiece, and described scraper plate 1 and scraper plate 2 932 are structure as a whole.
In the present embodiment, the connector 18 of described energy dismounting is bolts and nuts, and bolts and nuts are provided with four.When the mechanical arm end of sleeper replacement mechanism and maintenance work actuating unit is coupled together, completed with nut check through after the base plate 161 of described connection forked standard and the junction plate 1 of sleeper replacement mechanism by bolt, when the mechanical arm end of Tui Cha mechanism and maintenance work actuating unit is coupled together, completed with nut check through after the base plate 161 of described connection forked standard and the junction plate 2 94 of Tui Cha mechanism by bolt, here, the connector of energy dismounting can also be set to bolt device etc.
The scraper plate 93 of described Tui Cha mechanism is arc, form described formation space 1 between one sidepiece of the inner arc surface of described scraper plate 1 and a sidepiece of dividing plate 92 and rail running mechanism 91, between an other sidepiece of the inner arc surface of described scraper plate 2 932 and an other sidepiece of dividing plate 92 and rail running mechanism 91, form described formation space 2 20; Described dividing plate 92 has the opening 21 passed for quarrel stone.When starting to push away quarrel, the ballast aggregate of single steel rail side can flow to a sidepiece place of dividing plate 92 along the inner arc surface of scraper plate 1, the ballast aggregate of the other side of single steel rail also can flow to an other sidepiece place of dividing plate 92 along the inner arc surface of scraper plate 2 932, when the ballast aggregate of the ballast aggregate at dividing plate 92 1 sidepiece place being positioned at formation space 1 more than the other sidepiece place of the dividing plate 92 being positioned at formation space 2 20, the ballast aggregate being positioned at formation space 1 will flow into formation space 2 20 from the opening 21 dividing plate, otherwise, the ballast aggregate being positioned at formation space 2 20 will flow into formation space 1 from the opening 21 dividing plate, like this, during with regard to ensureing to carry out smooth, the uniformity of the ballast aggregate in formation space one and formation space two, make smooth after the planeness of ballast aggregate improve further.
As shown in Figure 7 to 9, described rail running mechanism 91 comprises the running mechanism housing 911 arranged along single steel rail length direction, the upper roller device 912 with upper roller being arranged on described running mechanism housing 911 inside, the side wheel device 1 with side wheel and the side wheel device 2 914 with side wheel; The upper roller of described upper roller device 912 contacts with the end face of described single steel rail 3, the side wheel of described side wheel device 1 and side wheel device 2 914 lays respectively at described single steel rail 3 both sides, and the side wheel of described side wheel device 1 and side wheel device 2 914 all leaves gap with described single steel rail 3 both sides.
Described side wheel device 1 and side wheel device 2 914 include and are vertically welded on the side wheel connecting rod 22 of described running mechanism housing 911 inside and are rotatably connected on the side wheel 23 on described side wheel connecting rod 22 by side wheel bearing; Described upper roller device 912 is comprised the axostylus axostyle 24 that is welded on described running mechanism housing 911 inside and is forwarded the upper roller 25 be automatically connected on described axostylus axostyle 24 by upper roller shaft.The side wheel 23 of single steel rail both sides is in level; it pushes away quarrel device to the railway in traveling and plays spacing effect; when side wheel 23 contacts with rail 3, be rolling friction between it, reduce railway and push away quarrel device and move ahead while resistance and protect Rail Surface.In the present embodiment, idler wheel mechanism is provided with two groups altogether, often organizes idler wheel mechanism and comprises a upper roller device 912, side wheel device 1 and a side wheel device 2 914, often organizes the end positions that idler wheel mechanism is separately positioned on running mechanism housing 911.
As shown in Figure 4 and Figure 5, the rail clamping device 83 of described sleeper replacement mechanism 8 comprises the folder pillow oil cylinder 832 between the clamp 831 being hinged on described pedestal 81 both sides and the medium position being arranged on described two side bitting clamps 831; One end of described clamp 831 is hinged on described pedestal 81, and described folder pillow oil cylinder 832 is hinged on the medium position of described clamp 831 of side, the piston rod of described folder pillow oil cylinder 832 be hinged on other side described clamp 831 medium position on.Drive clamp 831 opening and closing of both sides to carry out gripping to sleeper by the flexible of piston rod controlling folder pillow oil cylinder 832.In the present embodiment, clamp 831 is provided with four altogether, and each clamp 831 is integrative-structures, couples together the synchronization action keeping clamp between two clamps 831 of the same side by stationary links 26.The oil cylinder controlling clamp gripping sleeper in the patent document mentioned in background technology is all mounted in the top of two side bitting clamps, it is not too convenient to install like this, interference can be caused to miscellaneous part, and folder pillow oil cylinder is arranged on the medium position of two side bitting clamps by the present embodiment, doing so avoids the generation of the problems referred to above.
As shown in Fig. 2 to Fig. 8, to push away quarrel process as follows for the pillow that changes of the present embodiment:
Change pillow step:
First, by bolt through the base plate 161 of described connection forked standard and the rear nut check of junction plate 1 of sleeper replacement mechanism, thus sleeper replacement mechanism 8 is connected on mechanical arm 6 end of maintenance work actuating unit, passing through manually to lay down needs the fastener of replacing many old sleepers and the ballast aggregate box to be substituted first old sleeper place and the ballast aggregate of ballast aggregate curb is emptied again, make sleeper bolt lower than rail foot surface, then the rail clamping device 83 rotarily driving sleeper replacement mechanism by one end of control connection forked standard 16 rotates to working position, two side bitting clamps 831 controlling rail clamping device 83 again clamp first old sleeper, maintenance work actuating unit 7 is driven to rotate towards side by rotating base 10 again, thus clamp 831 is moved towards side together with first old sleeper, two side bitting clamps 831 moving into place rear control sleeper replacement mechanism unclamp first old sleeper, maintenance work actuating unit 7 is driven to go back to original position by rotating base 10 again, thus make clamp 831 also go back to original position, then, two side bitting clamps 831 controlling rail clamping device 83 again clamp first old sleeper again, the same with last time, again maintenance work actuating unit 7 is driven to rotate towards side by rotating base 10, thus clamp 831 is again moved towards side together with first old sleeper, repeat several times, first old sleeper can be extracted out below rail 3 and be placed into flatcar 5, after first old sleeper is extracted out, the ballast aggregate bucket 84 that one end of control connection forked standard 16 rotarily drives sleeper replacement mechanism rotates to working position, ballast aggregate bucket 84 is driven to push the ballast aggregate at second old sleeper place aside, the rail clamping device 83 that one end of control connection forked standard 16 rotarily drives sleeper replacement mechanism again rotates to working position, then the step of above-mentioned replacing first old sleeper is repeated, being extracted out below rail by second old sleeper is placed into flatcar, so repeatedly repeat sleeper extraction step, until the old sleeper that need change all is extracted out, after old sleeper is all extracted out, two side bitting clamps 831 controlling rail clamping device 83 again clamp many new sleepers on flatcar 5 successively, it is inserted successively rail 3 below and the position being positioned at original old sleeper place, then by manually new sleeper and rail 3 being connected by fastener, completing and changing pillow step,
Push away quarrel step:
After changing pillow, with hopper wagon, ballast aggregate 1 is unloaded to two one steel rails 3 and on side, unclamp bolts and nuts sleeper replacement mechanism 8 is pulled down, pass the base plate 161 of described connection forked standard and the rear nut check of junction plate 2 94 of Tui Cha mechanism by bolt again, thus Tui Cha mechanism 9 is connected on mechanical arm 6 end of maintenance work actuating unit, by the mechanical arm 6 of maintenance work actuating unit, Tui Cha mechanism 9 is placed on an one steel rail 3 of track, the upper roller 25 of rail running mechanism in Tui Cha mechanism is contacted with the end face of single steel rail 3, the side wheel 23 of the both sides of rail running mechanism is in the both sides of single steel rail 3 and all leave gap between the side wheel 23 of both sides and the both sides of single steel rail 3, and then drive Tui Cha mechanism 9 to move along single steel rail 3 by traction locomotive 4, thus utilize railway push away quarrel the formation space 1 of device and the ballast aggregate of formation space 2 20 pairs of single steel rail 3 both sides carry out smooth, after smooth, then Tui Cha mechanism 9 is placed on an other one steel rail 3 of track by the mechanical arm 6 controlling maintenance work actuating unit, carries out smooth, to complete the finishing operations of railroad ballast to the ballast aggregate of other one steel rail 3 both sides.
Embodiment 2: as shown in Figure 10, compared with embodiment 1, difference is: scraper plate 1 and the scraper plate 2 932 of described Tui Cha mechanism are Split type structure, and described Tui Cha mechanism also comprises scraper plate oil cylinder 1 and scraper plate oil cylinder 2 28; Described scraper plate 1 and scraper plate 2 932 are all rotatably connected on described dividing plate 92 1 sidepiece by hinge 29, described scraper plate oil cylinder 1 is hinged on the top of described dividing plate 92, its piston rod and described scraper plate 1 hinged, described scraper plate oil cylinder 2 28 is hinged on the top of described dividing plate 92, its piston rod and described scraper plate 2 932 hinged.The top of dividing plate 92 is provided with hinged seat 30, the top of scraper plate 1 and scraper plate 2 932 is also provided with hinged seat 30, scraper plate oil cylinder 1 and scraper plate oil cylinder 2 28 are all hinged with dividing plate 92 top by the hinged seat 30 on dividing plate 92 top, and the piston rod of scraper plate oil cylinder 1 and scraper plate oil cylinder 2 28 is all hinged by the top of scraper plate 1 and scraper plate 2 932 and scraper plate 1 and scraper plate 2 932.Like this, the opening and closing angle that can control between scraper plate one and scraper plate two by scraper plate oil cylinder one and scraper plate oil cylinder two, thus the size of adjustment formation space one and formation space two, make the present embodiment can according to actual conditions (as the width between two one steel rails, ballast aggregate amount etc.) size of formation space one and formation space two is adjusted, better ensure the planeness of ballast aggregate.
Embodiment 3: as shown in figure 11, difference is compared with embodiment 1: described Tui Cha mechanism also comprises pivoting support 31, and the two ends of described pivoting support 31 are connected with dividing plate 92 top of described Tui Cha mechanism and the end of dividing plate connecting rod 95 respectively.After pivoting support is set, the direction of rail running mechanism can be adjusted according to the length direction of single steel rail, keep side wheel parallel with rail, when rail running mechanism is adjusted to consistent with the length direction of single steel rail, then railway is pushed away the device that is cut and be placed on single steel rail and carry out pushing away quarrel.
Embodiment 4: as shown in figure 12, compared with embodiment 1, difference is: on described running mechanism housing 911 both sides, all have waist typed through hole 32, axostylus axostyle 24 two ends of described upper roller device are provided with screw thread, and described upper roller device to be fixed through all matching with locking nut 33 after the waist typed through hole 32 of described running mechanism housing both sides by described screwed axostylus axostyle 24 two ends.Such setting, makes the upper roller of upper roller device can adjust in the position on vertical, thus according to actual conditions, can adjust the height determined between scraper plate and sleeper, make to scrape quarrel and highly meet construction requirement by adjustment upper roller in the position on vertical.
In sum, the utility model passes through structure design, quick-replaceable can be carried out to railroad sleeper and when railroad sleeper change after, can rapidly and efficiently carry out smooth to the ballast aggregate be poured in the middle of two one steel rails after installing and on side, reduce the labour intensity of workman, improve work task efficiency, ensure that the programming that railroad sleeper is changed and can ensure to be organized the planeness of smooth rear ballast aggregate, meeting engine request completely; The scraper plate of Tui Cha mechanism be arranged to arc and have opening on the dividing plate of Tui Cha mechanism, ensure that when carrying out smooth, the uniformity of the ballast aggregate in formation space one and formation space two, make smooth after the planeness of ballast aggregate improve further; By the scraper plate one of Tui Cha mechanism and scraper plate two are set to Split type structure, utilize scraper plate oil cylinder system to control the opening and closing angle between scraper plate one and scraper plate two, the utility model can be adjusted according to the size of actual conditions to formation space one and formation space two, better ensure the planeness of ballast aggregate; By arranging the adjustable upper roller device in vertical position in Tui Cha mechanism, make Tui Cha mechanism of the present utility model can according to actual conditions, adjust in the position on vertical the height determined between scraper plate and sleeper by adjustment upper roller, make to scrape quarrel and highly meet construction requirement.
In addition, it should be noted that the machine not only has and change the major function that pillow pushes away the tiny fragments of stone, coal, etc., and easily can change the apparatus for work of mechanical arm end of maintenance work actuating unit, realize other several functions fast, a kind of integrated maintenance machine integrated functions as one, as can by jack machinism and trench excavator structure is removable is connected to the mechanical arm end of maintenance work actuating unit thus realizes hoisting function and irrigation canals and ditches data mining duty.
Above embodiment is only for illustration of the utility model; but not to restriction of the present utility model; person skilled in the relevant technique; under the situation not departing from spirit and scope of the present utility model; various conversion or change can also be made; therefore all equivalent technical schemes also should belong to protection domain of the present utility model, and protection domain of the present utility model should be limited by each claim.
Claims (9)
1. railway changes pillow and pushes away the multi-functional maintenance machine of quarrel, it is characterized in that: described railway changes the flatcar rested the head on and push away the multi-functional maintenance machine of quarrel and comprise traction locomotive and be connected with described traction locomotive; Described flatcar is also rotatably connected to the maintenance work actuating unit with mechanical arm, described railway changes pillow and pushes away the multi-functional maintenance machine of quarrel and also comprise sleeper replacement mechanism and Tui Cha mechanism, and described sleeper replacement mechanism or Tui Cha mechanism can on the mechanical arm ends being connected to described maintenance work actuating unit of dismounting.
2. railway according to claim 1 changes pillow and pushes away the multi-functional maintenance machine of quarrel, it is characterized in that: the mechanical arm end of described maintenance work actuating unit is provided with connection forked standard, and described connection forked standard comprises base plate and is arranged on two fork limits on described base plate; The mechanical arm end of described two fork one end on limits and described maintenance work actuating unit is hinged, its other one end is hinged with the one end of the forked standard connecting rod being positioned at described maintenance work actuating unit mechanical arm end, other one end of described forked standard connecting rod and the piston rod of push cylinder and the rod hinge connection that are positioned at mechanical arm end, by the expanding-contracting action of the piston rod of described push cylinder, the other one end on two of described connection forked standard fork limits can be driven to rotate around the pin joint of its one end;
Described sleeper replacement mechanism comprises pedestal, be arranged on the junction plate one at described pedestal top, be arranged on rail clamping device on described pedestal and ballast aggregate bucket, and described rail clamping device and the dislocation of ballast aggregate bucket are arranged; The mechanical arm end of described sleeper replacement mechanism and described maintenance work actuating unit is coupled together through the base plate of described connection forked standard and the junction plate one of sleeper replacement mechanism by the connector of energy dismounting;
Described Tui Cha mechanism comprises rail running mechanism, is arranged on the dividing plate at described rail running mechanism top along single steel rail length direction, the scraper plate be arranged on described dividing plate one sidepiece, be arranged on the junction plate two at described dividing plate top, and described junction plate two is arranged on described dividing plate top by dividing plate connecting rod; Described scraper plate comprises the scraper plate one of the side being positioned at described single steel rail and is positioned at the scraper plate two of other side of described single steel rail, be configured for the formation space one of the quarrel clitter of the side of smooth described single steel rail between one sidepiece of described scraper plate one, dividing plate and a sidepiece of rail running mechanism, between an other sidepiece of described scraper plate two, dividing plate and an other sidepiece of rail running mechanism, be configured for the formation space two of the quarrel clitter of the other side of smooth described single steel rail; The mechanical arm end of described Tui Cha mechanism and described maintenance work actuating unit is coupled together through the base plate of described connection forked standard and the junction plate two of Tui Cha mechanism by the connector of described energy dismounting.
3. railway according to claim 2 changes pillow and pushes away the multi-functional maintenance machine of quarrel, it is characterized in that: the scraper plate of described Tui Cha mechanism is arc, form described formation space one between one sidepiece of the inner arc surface of described scraper plate one and a sidepiece of dividing plate and rail running mechanism, between an other sidepiece of the inner arc surface of described scraper plate two and an other sidepiece of dividing plate and rail running mechanism, form described formation space two; Described dividing plate has the opening passed for quarrel stone.
4. railway according to claim 3 changes pillow and pushes away the multi-functional maintenance machine of quarrel, it is characterized in that: described scraper plate is fixedly connected on described dividing plate one sidepiece, described scraper plate one and scraper plate two are structure as a whole or described scraper plate one and scraper plate two are Split type structure, and described Tui Cha mechanism also comprises scraper plate oil cylinder one and scraper plate oil cylinder two; Described scraper plate one and scraper plate two are all connected on described dividing plate one sidepiece by hinge through, described scraper plate oil cylinder one is hinged on the top of described dividing plate, its piston rod and described scraper plate one hinged, described scraper plate oil cylinder two is hinged on the top of described dividing plate, its piston rod and described scraper plate two hinged.
5. railway according to claim 2 changes pillow and pushes away the multi-functional maintenance machine of quarrel, it is characterized in that: described Tui Cha mechanism also comprises pivoting support, the two ends of described pivoting support are connected with the dividing plate top of described Tui Cha mechanism and the end of dividing plate connecting rod respectively.
6. change pillow according to the railway in claim 2 to 5 described in any one claim and push away the multi-functional maintenance machine of quarrel, it is characterized in that: described rail running mechanism comprises the running mechanism housing arranged along single steel rail length direction, the upper roller device with upper roller being arranged on described running mechanism enclosure interior, the side wheel device one with side wheel and the side wheel device two with side wheel; The upper roller of described upper roller device contacts with the end face of described single steel rail, the side wheel of described side wheel device one and side wheel device two lays respectively at described single steel rail both sides, and the side wheel of described side wheel device one and side wheel device two all leaves gap with described single steel rail both sides.
7. railway according to claim 6 changes pillow and pushes away the multi-functional maintenance machine of quarrel, it is characterized in that: described side wheel device one and side wheel device two include and be vertically arranged on the side wheel connecting rod of described running mechanism enclosure interior and be rotatably connected on the side wheel on described side wheel connecting rod by side wheel bearing; Described upper roller device is comprised the axostylus axostyle that is arranged on described running mechanism enclosure interior and is forwarded the upper roller be automatically connected on described axostylus axostyle by upper roller shaft.
8. railway according to claim 7 changes pillow and pushes away the multi-functional maintenance machine of quarrel, it is characterized in that: on described running mechanism housing both sides, all have waist typed through hole, the axostylus axostyle two ends of described upper roller device are provided with screw thread, and described upper roller device to be fixed through all matching with locking nut after the waist typed through hole of described running mechanism housing both sides by described screwed axostylus axostyle two ends.
9. railway according to claim 2 changes pillow and pushes away the multi-functional maintenance machine of quarrel, it is characterized in that: the rail clamping device of described sleeper replacement mechanism comprises the folder pillow oil cylinder between the clamp being hinged on described pedestal both sides and the medium position being arranged on described two side bitting clamps; One end of described clamp is hinged on described pedestal, and described folder pillow oil cylinder is hinged on the medium position of described clamp of side, the piston rod of described folder pillow oil cylinder be hinged on other side described clamp medium position on.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420839812.0U CN204417938U (en) | 2014-12-26 | 2014-12-26 | A kind of railway changes pillow and pushes away the multi-functional maintenance machine of quarrel |
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| CN201420839812.0U CN204417938U (en) | 2014-12-26 | 2014-12-26 | A kind of railway changes pillow and pushes away the multi-functional maintenance machine of quarrel |
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| CN204417938U true CN204417938U (en) | 2015-06-24 |
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| CN107542013A (en) * | 2016-06-27 | 2018-01-05 | 北京同和时代科技有限公司 | A kind of arm configuration and the railway roadbed line construction and attending device using arm configuration |
| CN108049264B (en) * | 2016-08-30 | 2020-06-26 | 台州市黄岩智正信息科技有限公司 | Track maintenance machine integrating road condition detection, tree pruning and stone squeezing |
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| CN108049265B (en) * | 2016-08-30 | 2020-07-10 | 台州市黄岩智正信息科技有限公司 | Full-automatic integrated maintenance machine for high-speed rail and motor car rails |
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| CN106758592A (en) * | 2017-03-08 | 2017-05-31 | 北京同和时代科技有限公司 | A kind of sleeper grabbing device and railway roadbed line construction and attending device |
| CN107059509A (en) * | 2017-04-11 | 2017-08-18 | 德州宝鼎液压机械有限公司 | A kind of railroad sleeper more exchange device |
| CN106906705A (en) * | 2017-04-28 | 2017-06-30 | 株洲时代电子技术有限公司 | A kind of sleeper replacement device and its operational method |
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| CN107227663A (en) * | 2017-06-30 | 2017-10-03 | 金鹰重型工程机械有限公司 | Articulated car band carries running gear and railway this line replacing big part method of track |
| CN107299564A (en) * | 2017-06-30 | 2017-10-27 | 中国铁路总公司 | Articulated car band carries the hoofing part mechanism of running gear |
| CN109944121A (en) * | 2017-12-21 | 2019-06-28 | 中车沈阳机车车辆有限公司 | Ballast track sleeper paving is changed trains and Ballast track sleeper paving changes method |
| CN110552261A (en) * | 2018-05-30 | 2019-12-10 | 魏春慧 | Railway sleeper single-rail drawing and replacing machine |
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| CN110373977A (en) * | 2019-06-28 | 2019-10-25 | 吴洋 | A kind of municipal works pavement road shoulder stone plucking device |
| CN110373977B (en) * | 2019-06-28 | 2021-05-11 | 诸暨市景明道路工程有限公司 | Device is pulled out with pedestrian road shoulder stone to municipal works |
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