The flexible Novel plant fiber elastomeric material of a kind of raising
Technical field
The utility model relates to elastomeric material, particularly the flexible Novel plant fiber elastomeric material of a kind of raising.
Background technology
Plant-fiber elastic material is the elastomeric material adopting natural string to make, and comprises mountain palm fibre, coconut husk, oil palm, fiber crops, bamboo etc., can make mattress, cushion, back cushion, pillow, acoustic material, vibration-absorptive material etc.Chinese patent 90100464.2 discloses a kind of production method of plant-fiber elastic material, plant fiber blows out glue spraying after in distributed in three dimensions shape with air-flow after curling, the intermediate node of monofilament is bonded and obtains plant-fiber elastic sheet material, then elastic sheet material code is folded, obtain elastomeric material.Chinese patent 200810302045.9 discloses a kind of plant-fiber elastic material cures method, the elastic sheet material that code is folded carries out sulfuration, improve elasticity and the durability of elastic sheet material, its technical scheme first produces to obtain the elastic sheet material slightly wider than elastomeric material width, then by elastic sheet material, along production line direction out, forward code is folded forms, through hot pressing, sulfuration, then cutting and trimming.Such code mode of folding is studied through applicant and is found to there are some problems.The lamination process of originally all plant-fiber elastic materials is all carry out lamination along production line direction; elastomeric material is caused to create irregular larger change in size when follow-up sulfuration; and the intensity of elastomeric material different directions is different; carry over production line direction intensity high; and it is low perpendicular to production line direction intensity; elastomeric material mechanical property is inconsistent in all directions performance, then elastomeric material in use often there will be subside, the series mass problem such as bulge.Existing plant-fiber elastic sheet surface is more smooth in addition, and in sulfidation, the steam of plant-fiber elastic material internal is not easily discharged, and cure time is long, and energy resource consumption is large, increases cost.
Utility model content
The purpose of this utility model is, provides a kind of and improves flexible Novel plant fiber elastomeric material.The utility model has the intensity that improve plant-fiber elastic material, reduces the consumption of plant-fiber elastic sheet material, shortens cure time, reduces energy resource consumption, the feature reduced costs.
The technical solution of the utility model: the flexible Novel plant fiber elastomeric material of a kind of raising, described elastomeric material comprises longitudinal wave shape wave elastic sheet material, the lateral wave shape wave elastic sheet material folded with longitudinal wave shape wave elastic sheet material cross code, the waveform position right-angled intersection of longitudinal wave shape wave elastic sheet material and lateral wave shape wave elastic sheet material; Described longitudinal wave shape wave sheet material refers to that elastic sheet material carries over the production line elastic sheet material with wavy shaped configuration out, and described lateral wave shape wave elastic sheet material refers to elastic sheet material perpendicular to production line out with wavy shaped configuration elastic sheet material.
In the flexible Novel plant fiber elastomeric material of aforementioned raising, described longitudinal wave shape wave elastic sheet material forms by least 1 piece of longitudinal wave shape wave elastic sheet material point block code is folded.
In the flexible Novel plant fiber elastomeric material of aforementioned raising, described lateral wave shape wave elastic sheet material forms by least 1 piece of lateral wave shape wave elastic sheet material point block code is folded.
The beneficial effects of the utility model: the history with more than 20 year produced by the elastomeric material that applicant is engaged in string, and in existing elastomeric material production, because the plant fiber in elastic sheet material is distributed in three dimensions state, never to the test of the various characteristic travel direction of elastic sheet material.Applicant finds through further investigation, the characteristic of elastic sheet material vertical and horizontal still has difference, the filament overwhelming majority in elastic sheet material, along the arrangement of production line direction, only has the filament of seldom part to arrange in an angle perpendicular to production line direction or with production silk direction shape.This just causes elastic sheet material very high along the intensity in production line direction, and lower perpendicular to the intensity in production line direction.
Applicant carries out following experiment respectively, obtains following correction data:
In length and breadth to fibre sheet material stretching contrast test:
From above-mentioned test, fibre sheet material be actually differentiated to tensile resistence in length and breadth, according to the different qualities of elastic sheet material vertical and horizontal, applicant's proposition is longitudinal by elastic sheet material, horizontal interleaved code is folded, reach a kind of scheme weaving elastomeric material, and the folded mode of code and effect are tested, result is as follows:
The specification that different lamination process is produced is 2000 × 1500 × 120 (mm) elastomeric material roll extrusion and sulfuration size comparison test:
From above-mentioned test, the elastomeric material intensity of producing to staggered lamination process is in length and breadth adopted to be greater than the elastomeric material intensity of lamination process production in the same way.Time in length and breadth to staggered lamination, even if decrease the consumption that fibrous elasticity sheet material 1-2 opens but can reach same working strength, meet the relevant regulations of GB/T 26706-2011 " soft furniture palm fibre fibrous elasticity elastomeric material " national standard equally.The results showed, change in size is relatively little after curing for the elastomeric material of staggered lamination process production.In sum, the plant-fiber elastic sheet material that prior art is produced, behind the direction of specifying elastic sheet material, folds elastic sheet material to interleaved code in length and breadth, can improve the intensity that code folds elastomeric material, reduces the consumption of elastic sheet material, reaches the effect reduced costs.Meanwhile, change in size is relatively little after curing for the elastomeric material of staggered lamination process production, when elastomeric material finally cuts sizing, can reduce cutting quantity.
In addition, the utility model adopts wave sheet material, improves elasticity and the comfortableness of plant-fiber mattress, reduces the consumption of sheet material, reduces costs.Meanwhile, in sulfidation, the water vapour of plant-fiber mattress inside is also easily got rid of, and cure time is shortened greatly, and energy resource consumption is little, and increase gas permeability, the consumption of monofilament also reduces greatly.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is a kind of code stack structure schematic diagram of the present utility model;
Fig. 3 is another kind of code stack structure schematic diagram of the present utility model;
Fig. 4 is the third yard of stack structure schematic diagram of the present utility model.
Being labeled as in accompanying drawing: 1-longitudinal wave shape wave elastic sheet material, 2-lateral wave shape wave elastic sheet material, 3-longitudinal wave shape wave elastic sheet material piecemeal, 4-longitudinal wave shape wave elastic sheet material piecemeal.
Detailed description of the invention
Below in conjunction with drawings and Examples, the utility model is further described, but not as the foundation limited the utility model.
Embodiment 1.The flexible Novel plant fiber elastomeric material of a kind of raising, form as depicted in figs. 1 and 2, comprise longitudinal wave shape wave elastic sheet material 1, the lateral wave shape wave elastic sheet material 2 folded with longitudinal wave shape wave elastic sheet material 1 cross code, the waveform position right-angled intersection of longitudinal wave shape wave elastic sheet material 1 and lateral wave shape wave elastic sheet material 2; Described longitudinal wave shape wave sheet material 1 refers to that elastic sheet material carries over the production line elastic sheet material with wavy shaped configuration out, namely elastic sheet material 90-degree rotation is obtained lateral wave shape wave elastic sheet material 2, described plant-fiber elastic material is folded by monoblock longitudinal wave shape wave elastic sheet material 1 and monoblock lateral wave shape wave elastic sheet material 2 cross code and is formed.Such code folds required sheet material minimum number, good springiness, and elastomeric material change in size is minimum after curing, when elastomeric material finally cuts sizing, cutting quantity is minimum.Therefore, to fold mode most economical for this code.
Embodiment 2.The flexible Novel plant fiber elastomeric material of a kind of raising, form as shown in figures 1 and 3, comprise longitudinal wave shape wave elastic sheet material 1, the lateral wave shape wave elastic sheet material 2 folded with longitudinal wave shape wave elastic sheet material 1 cross code, the waveform position right-angled intersection of longitudinal wave shape wave elastic sheet material 1 and lateral wave shape wave elastic sheet material 2; Described longitudinal wave shape wave sheet material 1 refers to that elastic sheet material carries over the production line elastic sheet material with wavy shaped configuration out, and described lateral wave shape wave elastic sheet material 2 refers to elastic sheet material perpendicular to production line out with wavy shaped configuration elastic sheet material.Described longitudinal wave shape wave elastic sheet material 1 forms by 2 pieces of longitudinal wave shape wave elastic sheet material piecemeals 3 yards are folded.Described lateral wave shape wave elastic sheet material 2 forms by 2 pieces of lateral wave shape wave elastic sheet material piecemeals 4 yards are folded.When such code is folded, because longitudinal wave shape wave elastic sheet material 1 forms by 2 pieces of longitudinal wave shape wave elastic sheet material piecemeals 3 yards are folded, lateral wave shape wave elastic sheet material 2 forms by 2 pieces of lateral wave shape wave elastic sheet material piecemeals 4 yards are folded, make like this longitudinal wave shape wave elastic sheet material 1 and lateral wave shape wave elastic sheet material 2 intensity high, supportive is good, transports also more convenient.
Embodiment 3.Improve flexible Novel plant fiber elastomeric material, form as shown in Figure 1 and Figure 4, comprise longitudinal wave shape wave elastic sheet material 1, the lateral wave shape wave elastic sheet material 2 folded with longitudinal wave shape wave elastic sheet material 1 cross code, the waveform position right-angled intersection of longitudinal wave shape wave elastic sheet material 1 and lateral wave shape wave elastic sheet material 2; Described longitudinal wave shape wave sheet material 1 refers to that elastic sheet material carries over the production line elastic sheet material with wavy shaped configuration out, and described lateral wave shape wave elastic sheet material 2 refers to elastic sheet material perpendicular to production line out with wavy shaped configuration elastic sheet material.Described longitudinal wave shape wave elastic sheet material 1 forms by 2 pieces of longitudinal wave shape wave elastic sheet material piecemeals 3 yards are folded.Described lateral wave shape wave elastic sheet material 2 forms by 3 pieces of lateral wave shape wave elastic sheet material piecemeals 4 yards are folded.Such code folds that can meet equally can the needs of different product.When such code is folded, because longitudinal wave shape wave elastic sheet material 1 forms by 2 pieces of longitudinal wave shape wave elastic sheet material piecemeals 3 yards are folded, lateral wave shape wave elastic sheet material 2 forms by 2 pieces of lateral wave shape wave elastic sheet material piecemeals 4 yards are folded, make like this longitudinal wave shape wave elastic sheet material 1 and lateral wave shape wave elastic sheet material 2 intensity high, supportive is good, transports also more convenient.