CN204401025U - A kind of redundancy air dispensation system - Google Patents
A kind of redundancy air dispensation system Download PDFInfo
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- CN204401025U CN204401025U CN201420815362.1U CN201420815362U CN204401025U CN 204401025 U CN204401025 U CN 204401025U CN 201420815362 U CN201420815362 U CN 201420815362U CN 204401025 U CN204401025 U CN 204401025U
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- air
- dispensation system
- air dispensation
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- female pipe
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Abstract
The utility model relates to a kind of redundancy air dispensation system, comprise at least 4 gas blowers and at least 4 blast furnaces, every platform gas blower is all communicated with the female pipe of the air-supply of each blast furnace, the female pipe of described air-supply is provided with main air dispensation system and air dispensation system for subsequent use, and main air dispensation system is communicated with any two female pipes of air-supply of the female Guan Junyu of the wind turning of air dispensation system for subsequent use.Compared with prior art, the beneficial effects of the utility model are: the Controlling System and the air dispensation system that 1) adopt redundant configuration, for blast furnace air feed arranges double insurance, increase the reliability of supply air system further; 2) gas blower and main air dispensation system, air dispensation system for subsequent use all adopt the other operation box of machine, can realize off-line operation, under the extreme case that bad or Controlling System breaks down at network condition, still can guarantee blast furnace safety, produce smoothly; 3) air dispensation system adopting redundancy to arrange, wind turning mother manages and blows between female pipe and can adopt indirect communication mode, is conducive to simplifying system annexation, and the increase and decrease of gas blower can be facilitated to configure.
Description
Technical field
The utility model relates to metallurgy high furnace and smelts automatic control technology field, particularly relates to a kind of redundancy air dispensation system when adopting multiple stage gas blower to be the wind turning of multiple stage blast furnace.
Background technology
There is such proverb in blast-furnace smelting industry: " having wind just to have iron ", illustrate that blower fan plays critical effect for the stable smooth operation of blast furnace.Along with domestic Steel Plant furnace volume constantly maximize, blast furnace top pressure improves constantly, and ensures that the stable smooth operation of blast furnace becomes abnormal important.But happen occasionally due to the gas blower emergency stop valve trip of a variety of causes in Steel Plant, cause blast furnace to break wind, cause the serious industrial accident such as blast furnace " filling slag ", " sitting material ".The terms of settlement that current enterprise commonly uses is the generation adopting blast furnace blower air dispensation system to solve this type of accident, when blast furnace air feed blower fan breaks down, dial suitable air quantity from an other Fans temporarily and ensure that blast furnace was not filled with slag at that time, sat material, gone out iron smoothly and entered damping down state.
Application number is the Chinese patent of 200810301630.7 (date of application is on May 19th, 2008), discloses one " air dispensation system of multi-main pipe blast furnace ", achieves two Fans at least two female pipe wind turnings of air-supply by air dispensation system; Application number is the Chinese patent of 201120046451.0 (date of application is on February 24th, 2011), discloses one " automatic air dispensation system of multiple blast furnace blowers "; The air-supply problem of more than three gas blowers to respective amount blast furnace is achieved by automatic fanning system; But, due to Controlling System fault, unstable networks or air dispensation system occur abnormal time, still can affect carrying out smoothly of production, blast furnace cannot be stopped completely and to break the generation of wind accident.And air dispensation system and blowing is straight-through in these two schemes between female pipe, connect comparatively complicated, when needs increase gas blower quantity, wiring is not too convenient, and the valve quantity used is more.
Summary of the invention
The utility model provides a kind of redundancy air dispensation system, adopts Controlling System and the air dispensation system of redundant configuration, and for blast furnace air feed arranges double insurance, meanwhile, the other operation box of employing machine can realize off-line operation, guarantees blast furnace safety, produces smoothly.
In order to achieve the above object, the utility model realizes by the following technical solutions:
A kind of redundancy air dispensation system, comprise at least 4 gas blowers and at least 4 blast furnaces, every platform gas blower is all communicated with the female pipe of the air-supply of each blast furnace, the female pipe of described air-supply is provided with main air dispensation system and air dispensation system for subsequent use, and main air dispensation system is communicated with any two female pipes of air-supply of the female Guan Junyu of the wind turning of air dispensation system for subsequent use.
Described wind turning mother pipe is blown between female pipe can directly be communicated with any two, also can indirect communication.
The female pipe of wind turning of the main air dispensation system between the female pipe of described each air-supply or air dispensation system for subsequent use at least establishes a pneumatic quick-opening valve and an electronic trip valve, and wherein electronic trip valve is normally open valve.
Described main air dispensation system is connected with Controlling System respectively with air dispensation system for subsequent use, Controlling System comprises the background monitoring device of redundant configuration, exchange board and PLC, wherein background monitoring device is connected with the CPU of backup switch with main PLC, PLC for subsequent use by host change, is connected between host change, backup switch by communication module.
Described background monitoring device at least comprises an engineer station and two active stations.
Described gas blower, main air dispensation system and air dispensation system for subsequent use all establish the other operation box of machine, can realize off-line operation.
Compared with prior art, the beneficial effects of the utility model are:
1) adopt Controlling System and the air dispensation system of redundant configuration, for blast furnace air feed arranges double insurance, increase the reliability of supply air system further;
2) gas blower and main air dispensation system, air dispensation system for subsequent use all adopt the other operation box of machine, can realize off-line operation, under the extreme case that bad or Controlling System breaks down at network condition, still can guarantee blast furnace safety, produce smoothly;
3) air dispensation system adopting redundancy to arrange, wind turning mother manages and blows between female pipe and can adopt indirect communication mode, is conducive to simplifying system annexation, and the increase and decrease of gas blower can be facilitated to configure.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is Controlling System connection diagram described in the utility model.
In figure: 1. gas blower 2. is blown electronic trip valve 8.PLC 9. exchange board 10. active station 11. engineer station of the female pipe 6. pneumatic quick-opening valve 7. of the main air dispensation system of female pipe 3. 4. air dispensation system 5. wind turning for subsequent use
Embodiment
Below in conjunction with accompanying drawing, embodiment of the present utility model is described further:
See Fig. 1, it is structural representation of the present utility model, a kind of redundancy air dispensation system of the utility model, comprise at least 4 gas blowers 1 and at least 4 blast furnaces, every platform gas blower 1 is all communicated with the female pipe 2 of the air-supply of each blast furnace, the female pipe of described air-supply 2 is provided with main air dispensation system 3 and air dispensation system for subsequent use 4, and main air dispensation system 3 and the female pipe 5 of the wind turning of air dispensation system 4 for subsequent use are all blown with any two, female pipe 2 is communicated with.
The female pipe 5 of described wind turning is blown between female pipe 2 can directly be communicated with any two, also can indirect communication.
The female pipe 5 of wind turning of the main air dispensation system 3 between the female pipe of described each air-supply 2 or air dispensation system for subsequent use 4 at least establishes a pneumatic quick-opening valve 6 and an electronic trip valve 7, and wherein electronic trip valve 7 is normally open valve.
Described main air dispensation system 3 is connected with Controlling System respectively with air dispensation system 4 for subsequent use, Controlling System comprises the background monitoring device of redundant configuration, exchange board 9 and PLC8, wherein background monitoring device is connected with the CPU of backup switch with main PLC, PLC for subsequent use by host change, is connected between host change, backup switch by communication module.
Described background monitoring device at least comprises an engineer station 11 and two active stations 10.
Described gas blower 1, main air dispensation system 3 and air dispensation system for subsequent use 4 all establish the other operation box of machine, can realize off-line operation.
Following examples are implemented under premised on technical solutions of the utility model, give detailed embodiment and concrete operating process, but protection domain of the present utility model are not limited to following embodiment.In following embodiment, method therefor is ordinary method if no special instructions.
[embodiment 1]
As shown in Figure 1, in the present embodiment, comprise G1 ~ G6 totally 6 gas blowers 1, respectively by S1 ~ S4 totally 4 female pipes 2 of air-supply be connected with 4 blast furnaces, gas blower 1 exports and is connected on branch road is respectively equipped with electronic trip valve with female pipe 2 of blowing.
Main air dispensation system 3 and air dispensation system 4 for subsequent use adopt the female pipe 5 of three wind turnings to be communicated with S1 ~ S4, be directly be communicated with between wherein S1 and S3 ~ S4, the female pipe 5 of wind turning of its linkage section is provided with a pneumatic quick-opening valve 6 and an electronic trip valve 7, and is indirect communication between S2 and S3, between S2 and S4 and between S3 and S4.In the air feed system only having an air dispensation system, in order to ensure the female pipe 5 of each road wind turning with blow being communicated with between female pipe 2, the female pipe 5 of each road wind turning and blow between female pipe 2 and can only adopt direct-passing mode.But after adopting the air dispensation system of redundant configuration, wind turning female pipe 5 in each road also can adopt indirect connections to be communicated with blowing between female pipe 2, the advantage of this mode of communicating facilitates gas blower 1 to arrange, and pipeline connecting mode is simple, use valve quantity few, gas blower 1 can realize increase and decrease as required easily, and need not redesign the wiring position of air dispensation system.
In the present embodiment, main air dispensation system 3 connects the blow female pipe 5 of wind turning of female pipe 2 of S1 and S2 and is provided with pneumatic quick-opening valve 6 (Q3), electronic trip valve 7 (D3); Connect S1 and S3 blow female pipe 2 wind turning mother pipe 5 be provided with pneumatic quick-opening valve 6 (Q2), electronic trip valve 7 (D2); Connect S1 and S4 blow female pipe 2 wind turning mother pipe 5 be provided with pneumatic quick-opening valve 6 (Q1), electronic trip valve 7 (D1); And need between S2 and S3 by be provided with Q2, D2 and Q3, D3 female pipe 5 indirect communication of two sections of wind turnings, need between S2 and S4 by be provided with Q2, D2 and Q1, D1 female pipe 5 indirect communication of two sections of wind turnings, need between S2 and S4 by be provided with Q3, D3 and Q1, D1 female pipe 5 indirect communication of two sections of wind turnings.
Air dispensation system 4 for subsequent use connects the blow female pipe 5 of wind turning of female pipe 2 of S1 and S2 and is provided with pneumatic quick-opening valve 6 (Q) 4, electronic trip valve 7 (D4); Connect S1 and S3 blow female pipe 2 wind turning mother pipe 5 be provided with pneumatic quick-opening valve 6 (Q5), electronic trip valve 7 (D5); Connect S1 and S4 blow female pipe 2 wind turning mother pipe 5 be provided with pneumatic quick-opening valve 6 (Q6), electronic trip valve 7 (D6); Its blow connected relation between female pipe 2 and main air dispensation system 3 are principle of uniformity, do not add repeat at this.
The Controlling System of the present embodiment as shown in Figure 2, background monitoring device comprises an engineer station 11 and two active stations 10 in parallel, each active station 10 is connected with the CPU of main PLC or PL8C for subsequent use by host change or backup switch 9 with engineer station 11, is connected between main PLC with PLC8 for subsequent use by communication module.In Controlling System, corresponding network and power supply also adopt redundant configuration.
The principle of work of air dispensation system is existing in other documents published to be introduced in detail, is described in this feature for a kind of redundancy air dispensation system of the utility model:
For air dispensation system shown in Fig. 1, G1 ~ G4 gas blower can be selected to be working fan, G1 ~ G4 gas blower is standby blower fan, and stand-by fan can realize wind turning function, also can replace other main blower work when overhauling.When blast furnace air supply system all normal time, gas blower 1G1 ~ G4 blows respectively to 1 ~ 4# blast furnace of correspondence, now, G5 ~ G6 gas blower 1, main air dispensation system 3 and air dispensation system for subsequent use 4 do not work, electronic trip valve 7 on the female pipe 5 of main air dispensation system 3 and air dispensation system for subsequent use 4 wind turning is normally open valve, and pneumatic quick-opening valve 6 processes off state.When certain main blower 1 that Controlling System detects in air feed system automatically break down can not meet blast furnace air feed needs time, the air-supply total valve of the automatic disengagement failure main blower 1 of Controlling System, the main air dispensation system 3 of emergency start simultaneously, the pneumatic quick-opening valve 6 of the female pipe 5 of now main air dispensation system 3 wind turning is opened rapidly, main air dispensation system 3 automatic fanning.Pneumatic quick-opening valve 6 as main air dispensation system 3 is not opened in setting-up time (as 3S), then air dispensation system 4 for subsequent use starts automatically, opens corresponding pneumatic quick-opening valve 6 and realizes automatic fanning.In like manner, when master operating station 10, host change 9 or main PLC8 break down, corresponding standby operation station 10, backup switch 9 and PLC8 for subsequent use can start work automatically, guarantee under any circumstance, and system all can realize two-way wind turning function.
Except in Control Room by except active station 10 remote monitoring; Gas blower 1, main air dispensation system 3 and air dispensation system for subsequent use 4 all can off-line operations on the other operation box of machine, even if under network failure or Controlling System situation all out of service, and still can by manually carry out operation of equipment on the other operation box of machine.
Claims (6)
1. a redundancy air dispensation system, comprise at least 4 gas blowers and at least 4 blast furnaces, every platform gas blower is all communicated with the female pipe of the air-supply of each blast furnace, it is characterized in that, the female pipe of described air-supply is provided with main air dispensation system and air dispensation system for subsequent use, and main air dispensation system is communicated with any two female pipes of air-supply of the female Guan Junyu of the wind turning of air dispensation system for subsequent use.
2. a kind of redundancy air dispensation system according to claim 1, is characterized in that, described wind turning mother pipe is blown between female pipe can directly be communicated with any two, also can indirect communication.
3. a kind of redundancy air dispensation system according to claim 1, it is characterized in that, the female pipe of wind turning of the main air dispensation system between the female pipe of described each air-supply or air dispensation system for subsequent use at least establishes a pneumatic quick-opening valve and an electronic trip valve, and wherein electronic trip valve is normally open valve.
4. a kind of redundancy air dispensation system according to claim 1, it is characterized in that, described main air dispensation system is connected with Controlling System respectively with air dispensation system for subsequent use, Controlling System comprises the background monitoring device of redundant configuration, exchange board and PLC, wherein background monitoring device is connected with the CPU of backup switch with main PLC, PLC for subsequent use by host change, is connected between host change, backup switch by communication module.
5. a kind of redundancy air dispensation system according to claim 4, is characterized in that, described background monitoring device at least comprises an engineer station and two active stations.
6. a kind of redundancy air dispensation system according to claim 1, is characterized in that, described gas blower, main air dispensation system and air dispensation system for subsequent use all establish the other operation box of machine, can realize off-line operation.
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CN201420815362.1U CN204401025U (en) | 2014-12-19 | 2014-12-19 | A kind of redundancy air dispensation system |
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CN201420815362.1U CN204401025U (en) | 2014-12-19 | 2014-12-19 | A kind of redundancy air dispensation system |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104561423A (en) * | 2014-12-19 | 2015-04-29 | 鞍钢集团信息产业有限公司 | Redundant air adjusting system |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104561423A (en) * | 2014-12-19 | 2015-04-29 | 鞍钢集团信息产业有限公司 | Redundant air adjusting system |
CN104561423B (en) * | 2014-12-19 | 2016-08-17 | 鞍钢集团信息产业有限公司 | A kind of redundancy air dispensation system |
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Granted publication date: 20150617 Termination date: 20171219 |
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CF01 | Termination of patent right due to non-payment of annual fee |